CN220529191U - Fermenting installation is used in tealeaves processing - Google Patents
Fermenting installation is used in tealeaves processing Download PDFInfo
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- CN220529191U CN220529191U CN202322201675.XU CN202322201675U CN220529191U CN 220529191 U CN220529191 U CN 220529191U CN 202322201675 U CN202322201675 U CN 202322201675U CN 220529191 U CN220529191 U CN 220529191U
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- fermentation cylinder
- fermentation
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- hollow rod
- air
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- 238000009434 installation Methods 0.000 title claims description 4
- 230000004151 fermentation Effects 0.000 claims abstract description 94
- 238000000855 fermentation Methods 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 230000000149 penetrating effect Effects 0.000 claims abstract description 11
- 238000005192 partition Methods 0.000 claims abstract description 10
- 238000009423 ventilation Methods 0.000 claims abstract description 9
- 241001122767 Theaceae Species 0.000 claims abstract 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000005507 spraying Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 238000010564 aerobic fermentation Methods 0.000 abstract description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 239000002344 surface layer Substances 0.000 abstract description 3
- 244000269722 Thea sinensis Species 0.000 description 34
- 235000013616 tea Nutrition 0.000 description 33
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 239000007921 spray Substances 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 210000002421 cell wall Anatomy 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 102000004316 Oxidoreductases Human genes 0.000 description 1
- 108090000854 Oxidoreductases Proteins 0.000 description 1
- 235000006468 Thea sinensis Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000020279 black tea Nutrition 0.000 description 1
- 150000001765 catechin Chemical class 0.000 description 1
- ADRVNXBAWSRFAJ-UHFFFAOYSA-N catechin Natural products OC1Cc2cc(O)cc(O)c2OC1c3ccc(O)c(O)c3 ADRVNXBAWSRFAJ-UHFFFAOYSA-N 0.000 description 1
- 235000005487 catechin Nutrition 0.000 description 1
- 238000006911 enzymatic reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Tea And Coffee (AREA)
Abstract
The utility model discloses a fermentation device for tea processing, which comprises a fermentation cylinder, wherein a baffle plate is fixedly connected to the inner wall of the fermentation cylinder close to the bottom, a plurality of ventilation holes are formed in the baffle plate in a penetrating manner, a ventilation mechanism is connected to the outer wall of the fermentation cylinder below the baffle plate, a charging hole is formed in the top of the fermentation cylinder, a cover plate is arranged above the charging hole, and a hollow rod penetrates through the center of the top of the fermentation cylinder; according to the utility model, the temperature and humidity of the tea pile core and the surface layer can be monitored through the arrangement of the first temperature and humidity sensor and the second temperature and humidity sensor, so that the time for turning over the tea pile can be conveniently grasped, the air blower and the valve are opened through the arrangement of the air exchanging mechanism, air can be blown into the bottom of the fermentation cylinder, air is blown into the tea pile through the air holes on the partition plate, and the redundant air in the fermentation cylinder is discharged through the feed inlet, so that the air exchanging of the fermentation cylinder is realized, the oxygen content in the fermentation cylinder can be ensured to meet the requirement of aerobic fermentation, and the use effect is good.
Description
Technical Field
The utility model relates to a fermentation device, in particular to a fermentation device for tea processing.
Background
The fermentation of tea refers to the enzymatic reaction of substances in the tea, namely biological oxidation, and is a series of oxidation processes of catechins by oxidase existing in cell walls after the cell walls in the tea are damaged, and after the tea is fermented, the color, aroma and taste of the tea can be changed, the quality and style of the tea are formed, and common processes such as black tea, puer tea and the like need fermentation treatment in the production process.
The conventional tea fermentation modes mainly comprise large-pile fermentation and small-pile off-ground fermentation, wherein the small-pile off-ground fermentation can effectively inhibit the pile smell generated by the large-pile fermentation, the fermentation process is fast in temperature rise and high in efficiency, but the small-pile off-ground fermentation is easy to occur under the condition of uneven fermentation, so that the pile turning frequency is higher than that of the large-pile fermentation, and the conventional small-pile fermentation container always still needs to be manually turned, so that the labor intensity is high.
Through retrieving, the patent of bulletin number CN218043599U discloses a tealeaves fermentation machine, and the device is when using, adds tealeaves in first through the charge door to fermentation cylinder, then carries out tealeaves fermentation operation in fermentation cylinder, at the in-process of fermentation, the starter motor of appropriate time as required, the motor starts the back, can drive and rotate together with its pivot that links to each other, owing to be equipped with in the pivot and turn over and mix the subassembly, the pivot can be carried and turn over and mix the subassembly and stir tealeaves in fermentation cylinder like this, makes tealeaves can ferment more even, abundant to be favorable to improving the quality of tealeaves.
However, the reactor core temperature of the tea pile is inconvenient to monitor in the using process, the time for turning the tea pile is inconvenient to grasp accurately, and as the device is not provided with a ventilation system, fresh air outside cannot be fully led into the fermentation cylinder in the tea turning process, the aerobic fermentation process of the tea pile after turning the pile again can be influenced, the quality of the tea is influenced, and the improvement is needed.
Disclosure of Invention
The utility model aims to provide a fermentation device for tea processing, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a fermenting installation for tea processing, includes the fermentation cylinder, fermentation cylinder inner wall is close to bottom department fixedly connected with baffle, run through on the baffle and be provided with a plurality of bleeder vent, the outer wall that fermentation cylinder is located the baffle below is connected with the breather mechanism, the charge door has been seted up at the top of fermentation cylinder, and the top of charge door is provided with the apron, the top center department of fermentation cylinder wears to have the hollow pole, the hollow pole is located a plurality of stirring leaves of outer wall fixedly connected with in the fermentation cylinder, the outer wall that is located the fermentation cylinder of hollow pole runs through and is provided with a plurality of first temperature and humidity sensor, electrically conductive sliding ring is installed on the top of hollow pole, the outer wall of fermentation cylinder runs through and is provided with a plurality of second temperature and humidity sensor, be used for driving hollow pole pivoted actuating mechanism is installed at the top of fermentation cylinder, the inner wall top of fermentation cylinder is installed and is drenched the mechanism.
As a further scheme of the utility model: the ventilation mechanism comprises an air inlet pipe penetrating through the bottom of the outer wall of the fermentation cylinder, an air blower is installed at the air inlet end of the air inlet pipe, and a valve is installed on the air inlet pipe.
As a further scheme of the utility model: the driving mechanism comprises a gear motor fixed at the top of the fermentation cylinder through a bracket, a first belt wheel is fixedly connected with an output shaft of the gear motor, a second belt wheel is fixedly sleeved on the outer wall of the hollow rod above the fermentation cylinder, and the second belt wheel is in transmission connection with the first belt wheel through a toothed belt.
As a further scheme of the utility model: the spraying mechanism comprises a water supply pipe penetrating through the outer wall of the fermentation cylinder, the water outlet end of the water supply pipe is connected with a water diversion pipe, a plurality of spraying pipes are communicated with the water diversion pipe, and a plurality of atomizing spray heads are installed at the bottoms of the spraying pipes.
As still further aspects of the utility model: the outer wall of the fermentation cylinder above the partition plate is provided with a discharge hole, the discharge hole is detachably connected with a discharge cover, and the outer wall of the hollow rod corresponding to the discharge hole is fixedly provided with a scraping plate.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the temperature and humidity of a tea pile core and the surface layer can be monitored through the arrangement of the first temperature and humidity sensor and the second temperature and humidity sensor, so that the time of turning over the pile can be conveniently grasped, the tea in the fermentation cylinder can be turned over through arranging the gear motor, the hollow rod, the stirring blade and the like, and in the turning over process, water mist can be sprayed into the fermentation cylinder by utilizing the spraying mechanism so as to ensure the humidity of the tea, the air blower and the valve can be opened through the arrangement of the air exchanging mechanism, the air can be blown into the tea pile through the air holes on the partition plate, and the redundant air in the fermentation cylinder is discharged through the charging hole, so that the ventilation of the fermentation cylinder is realized, the oxygen content in the fermentation cylinder can be ensured to meet the requirement of aerobic fermentation, and the use effect is good.
Drawings
Fig. 1 is a schematic structural view of a fermentation device for tea processing.
Fig. 2 is a schematic structural view of a driving mechanism in a fermenting device for tea processing.
Fig. 3 is a schematic structural view of a shower mechanism in a fermenting device for tea processing.
The fermentation cylinder 1, a partition plate 2, an air vent 3, a discharge cover 4, a charging hole 5, a cover plate 6, a hollow rod 7, stirring blades 8, a scraping plate 9, a first temperature and humidity sensor 10, a conductive slip ring 11, a second temperature and humidity sensor 12, a speed reducing motor 13, a first belt wheel 14, a second belt wheel 15, an air inlet pipe 16, a valve 17, a blower 18, a water diversion pipe 19, a spray pipe 20, an atomizing spray head 21 and a water supply pipe 22.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, in an embodiment of the utility model, a fermenting apparatus for tea processing includes a fermenting cylinder 1, a partition plate 2 is fixedly connected to an inner wall of the fermenting cylinder 1 near the bottom, a plurality of ventilation holes 3 are formed in the partition plate 2 in a penetrating manner, a ventilation mechanism is connected to an outer wall of the fermenting cylinder 1 below the partition plate 2, a feed inlet 5 is formed in the top of the fermenting cylinder 1, a cover plate 6 is arranged above the feed inlet 5, a hollow rod 7 is arranged in the center of the top of the fermenting cylinder 1 in a penetrating manner, a plurality of stirring blades 8 are fixedly connected to an outer wall of the hollow rod 7 located in the fermenting cylinder 1, a plurality of first temperature and humidity sensors 10 are arranged in a penetrating manner on an outer wall of the hollow rod 7 located in the fermenting cylinder 1, a conductive slip ring 11 is arranged at the top end of the hollow rod 7, a plurality of second temperature and humidity sensors 12 are arranged in a penetrating manner on an outer wall of the fermenting cylinder 1, a driving mechanism for driving the hollow rod 7 to rotate is arranged at the top of the fermenting cylinder 1, and a spraying mechanism is arranged at the top of the inner wall of the fermenting cylinder 1.
According to the scheme, in the process of introducing tea leaves into the fermentation cylinder 1 through the feed inlet 5, the driving mechanism is started to drive the hollow rod 7 to rotate, so that the stirring leaves 8 can be driven to uniformly spread the tea leaves in the fermentation cylinder 1, and the temperature and humidity of a tea pile core and a surface layer can be monitored through the arrangement of the first temperature and humidity sensor 10 and the second temperature and humidity sensor 12, so that the time of turning the pile can be conveniently mastered;
when the temperature of the reactor core is too high and the reactor needs to be turned over, the hollow rod 7 is driven by the driving mechanism to drive the stirring blade 8 to rotate in the fermentation cylinder 1, the tea reactor in the fermentation cylinder 1 can be turned over, and in the process, if the humidity of tea leaves is lower than the optimal humidity range required by fermentation, a proper amount of water mist can be sprayed into the fermentation cylinder 1 through the spraying mechanism so as to ensure the humidity of the tea reactor;
meanwhile, in the process of turning the pile, the cover plate 6 is opened, air is blown to the bottom of the fermentation cylinder 1 through the air exchanging mechanism, air can be blown into the tea pile through the air holes 3 on the partition plate 2, and redundant air in the fermentation cylinder 1 is discharged through the feed inlet 5, so that air exchanging of the fermentation cylinder 1 is realized, and therefore the oxygen content in the fermentation cylinder 1 is ensured to meet the requirement of aerobic fermentation, and the use effect is good.
With specific reference to fig. 1, in one embodiment of the present utility model, the ventilation mechanism includes an air inlet pipe 16 penetrating through the bottom of the outer wall of the fermentation cylinder 1, an air blower 18 is installed at the air inlet end of the air inlet pipe 16, and a valve 17 is installed on the air inlet pipe 16.
After the valve 17 is opened, the blower 18 is started, so that external air can be sent into the fermentation cylinder 1 through the air inlet pipe 16, and in the fermentation process, the convection of air inside and outside the fermentation cylinder 1 can be reduced by closing the valve 1 and the blower 18, so that the excessive oxidation of the outer layer of the tea pile can be avoided.
With specific reference to fig. 2, in one embodiment of the present utility model, the driving mechanism includes a gear motor 13 fixed on the top of the fermentation cylinder 1 through a bracket, an output shaft of the gear motor 13 is fixedly connected with a first belt wheel 14, an outer wall of the hollow rod 7 above the fermentation cylinder 1 is fixedly sleeved with a second belt wheel 15, and the second belt wheel 15 is in transmission connection with the first belt wheel 14 through a toothed belt.
Through driving gear motor 13, can utilize first band pulley 14, second band pulley 15 and toothed belt's cooperation drive hollow pole 7 to rotate to overturn the tealeaves in the fermentation cylinder 1.
Referring to fig. 2 and 3, in an embodiment of the present utility model, the spraying mechanism includes a water supply pipe 22 penetrating through the outer wall of the fermentation cylinder 1, a water diversion pipe 19 is connected to the water outlet end of the water supply pipe 22, a plurality of spraying pipes 20 are connected to the water diversion pipe 19, and a plurality of atomizing nozzles 21 are installed at the bottom of the spraying pipes 20.
After the water inlet end of the water supply pipe 22 is communicated with the municipal water supply pipeline, water can be supplied to the water distribution pipe 19, and then the water is atomized and sprayed out through the atomizing nozzles 21 on the spray pipes 20.
Referring to fig. 1 specifically, in one embodiment of the present utility model, a discharge port is formed on an outer wall of the fermentation cylinder 1 above the partition plate 2, a discharge cap 4 is detachably connected to the discharge port, and a scraper 9 is fixedly installed on an outer wall of the hollow rod 7 corresponding to the discharge port.
Through adopting above-mentioned setting, after accomplishing the fermentation, open ejection of compact lid 4 to start gear motor 13 drive hollow pole 7 and rotate, can drive scraper blade 9 and turn the tea pile of baffle 2 top, thereby conveniently discharge the tealeaves in the fermentation cylinder 1 by the discharge gate.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (5)
1. Fermenting installation is used in tealeaves processing, its characterized in that: including fermentation cylinder (1), fermentation cylinder (1) inner wall is close to bottom department fixedly connected with baffle (2), run through on baffle (2) and be provided with a plurality of bleeder vent (3), fermentation cylinder (1) are located the outer wall connection of baffle (2) below has a breather mechanism, charge door (5) have been seted up at the top of fermentation cylinder (1), and the top of charge door (5) is provided with apron (6), hollow rod (7) have been worn in top center department of fermentation cylinder (1), hollow rod (7) are located a plurality of stirring leaf (8) of outer wall fixedly connected with of fermentation cylinder (1), the outer wall that is located fermentation cylinder (1) of hollow rod (7) runs through and is provided with a plurality of first temperature and humidity sensor (10), conducting slip ring (11) are installed on the top of hollow rod (7), the outer wall of fermentation cylinder (1) runs through and is provided with a plurality of second temperature and humidity sensor (12), the actuating mechanism that is used for driving hollow rod (7) pivoted is installed at the top of fermentation cylinder (1), the inner wall that drenches (1) installs spouting mechanism.
2. A tea processing fermentation device according to claim 1, wherein: the ventilation mechanism comprises an air inlet pipe (16) penetrating through the bottom of the outer wall of the fermentation cylinder (1), an air blower (18) is arranged at the air inlet end of the air inlet pipe (16), and a valve (17) is arranged on the air inlet pipe (16).
3. A tea processing fermentation device according to claim 1, wherein: the driving mechanism comprises a gear motor (13) fixed at the top of the fermentation cylinder (1) through a bracket, a first belt wheel (14) is fixedly connected with an output shaft of the gear motor (13), a second belt wheel (15) is fixedly sleeved on the outer wall of the hollow rod (7) above the fermentation cylinder (1), and the second belt wheel (15) is connected with the first belt wheel (14) through toothed belt transmission.
4. A tea processing fermentation device according to claim 1, wherein: the spraying mechanism comprises a water supply pipe (22) penetrating through the outer wall of the fermentation cylinder (1), a water distribution pipe (19) is connected to the water outlet end of the water supply pipe (22), a plurality of spraying pipes (20) are communicated with the water distribution pipe (19), and a plurality of atomizing nozzles (21) are arranged at the bottom of the spraying pipes (20).
5. A tea processing fermentation device according to claim 1, wherein: the outer wall of the fermentation cylinder (1) above the partition plate (2) is provided with a discharge hole, the discharge hole is detachably connected with a discharge cover (4), and the outer wall of the hollow rod (7) corresponding to the discharge hole is fixedly provided with a scraping plate (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322201675.XU CN220529191U (en) | 2023-08-16 | 2023-08-16 | Fermenting installation is used in tealeaves processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322201675.XU CN220529191U (en) | 2023-08-16 | 2023-08-16 | Fermenting installation is used in tealeaves processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220529191U true CN220529191U (en) | 2024-02-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322201675.XU Active CN220529191U (en) | 2023-08-16 | 2023-08-16 | Fermenting installation is used in tealeaves processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220529191U (en) |
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2023
- 2023-08-16 CN CN202322201675.XU patent/CN220529191U/en active Active
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