CN212713481U - Tank for high-temperature sterilization and curing device - Google Patents
Tank for high-temperature sterilization and curing device Download PDFInfo
- Publication number
- CN212713481U CN212713481U CN202021321086.5U CN202021321086U CN212713481U CN 212713481 U CN212713481 U CN 212713481U CN 202021321086 U CN202021321086 U CN 202021321086U CN 212713481 U CN212713481 U CN 212713481U
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- China
- Prior art keywords
- tank body
- speed reducer
- tank
- temperature sterilization
- spiral blade
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 33
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 30
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000000712 assembly Effects 0.000 claims abstract description 10
- 238000000429 assembly Methods 0.000 claims abstract description 10
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 4
- 230000005070 ripening Effects 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 38
- 238000004321 preservation Methods 0.000 abstract description 7
- 230000006378 damage Effects 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 abstract description 3
- 238000000855 fermentation Methods 0.000 description 18
- 230000004151 fermentation Effects 0.000 description 17
- 239000007787 solid Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 102000004169 proteins and genes Human genes 0.000 description 3
- 108090000623 proteins and genes Proteins 0.000 description 3
- 235000019764 Soybean Meal Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 235000012343 cottonseed oil Nutrition 0.000 description 2
- 238000011081 inoculation Methods 0.000 description 2
- 235000012054 meals Nutrition 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 239000004455 soybean meal Substances 0.000 description 2
- 240000002791 Brassica napus Species 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- 235000019779 Rapeseed Meal Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 238000010564 aerobic fermentation Methods 0.000 description 1
- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000009928 pasteurization Methods 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000004456 rapeseed meal Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000021404 traditional food Nutrition 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
Images
Landscapes
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses a tank body for a high-temperature sterilization and curing device, which comprises a tank body inlet and a tank body outlet, wherein the outer wall of the tank body is provided with a heat preservation layer, the top of the tank body is provided with a wind port with a control valve, and the wind port is communicated with a draught fan; the outlet position of the tank body is provided with an arch breaking discharging mechanism, the arch breaking discharging mechanism comprises a speed reducer positioned in the middle, the speed reducer is connected with a driving motor, the speed reducer is a bidirectional output speed reducer, two groups of spiral blade assemblies are respectively connected with two output ports of the speed reducer, and the spiral blade assemblies are symmetrically distributed. The utility model discloses a set up two-way output's speed reducer, two sets of spiral blade subassembly are connected with two delivery outlets of speed reducer respectively, because spiral blade subassembly symmetric distribution for the material can offset most each other to the reaction force that two sets of spiral blade subassembly produced when transmitting to the speed reducer, and the effectual destruction that has reduced the speed reducer makes the life of speed reducer increase.
Description
Technical Field
The utility model relates to a solid fermentation production trade, in particular to high temperature sterilization and curing device are with jar body, can carry out pasteurization or fermentation at this jar internal.
Background
Solid fermentation refers to the production and propagation of microorganisms on a solid surface having a certain temperature and humidity. Solid fermentation technology has a long history in the traditional fermentation field due to its characteristics of simplicity and easy implementation and low investment. For example, the method is widely used in the aspects of preparing bacterial manure fermented feed, bacterial pesticides and traditional foods such as alcoholic beverages, soy sauce, vinegar and the like. In particular, in recent years, the improvement of the quality of the traditional protein resources has become an important point due to the shortage of high-quality protein resources in the feed industry. The current research progress is that the potato residue is fermented to produce mycoprotein feed; the soybean meal, the rapeseed cake and the cottonseed meal are detoxified and used as feed by solid fermentation; the straw solid fermentation produced protein feed has good development prospect.
The existing fermentation tank only has a single fermentation function and does not have the functions of heat preservation and sterilization. The existing fermentation tank feed opening is only provided with a helical blade type arch breaking mechanism, the mechanism comprises an arch breaking rod extending into the tank body, helical blades are fixedly connected onto the arch breaking rod and are connected with a speed reducer, the speed reducer is connected with a driving motor, the helical blades synchronously rotate along with the arch breaking rod and drive materials to flow towards a middle feed opening along the helical blades, and the structure has the defects that in the arch breaking and discharging process, the helical blades generate an acting force on the materials and drive the materials to move towards the feed opening, correspondingly, the materials generate a reaction force on the helical blades and the arch breaking rod, and the reaction force can be transmitted to the speed reducer.
SUMMERY OF THE UTILITY MODEL
In view of the above, an object of the present invention is to provide a tank for high temperature sterilization and curing apparatus to solve the problems of the prior art.
In order to achieve the above purpose, the technical solution of the present invention is as follows:
the utility model provides a tank body for a high-temperature sterilization and curing device, which comprises a tank body inlet and a tank body outlet, wherein the outer wall of the tank body is provided with a heat preservation layer, the top of the tank body is provided with a wind gap with a control valve, and the wind gap is communicated with a draught fan; the outlet position of the tank body is provided with an arch breaking discharging mechanism, and the arch breaking discharging mechanism is characterized by comprising a speed reducer positioned in the middle, wherein the speed reducer is connected with a driving motor, the speed reducer is a bidirectional output speed reducer, two groups of spiral blade assemblies are respectively connected with two output ports of the speed reducer, and the spiral blade assemblies are symmetrically distributed.
In the preferred embodiment of the present invention, a manhole for cleaning is provided at the lower part of the tank body.
The utility model discloses an among the preferred scheme, be provided with the temperature sensor who is used for detecting inside temperature on the jar side wall.
In the preferred embodiment of the present invention, the side wall of the tank body is wrapped with a heating device.
In the preferred embodiment of the present invention, the top and the side of the tank body are respectively provided with an ultraviolet lamp tube.
In the preferred embodiment of the present invention, the arch breaking discharging mechanism comprises: a large hole is formed in the middle of the tank body bottom plate, a rotating base connected with the tank body bottom plate through a fixing support is arranged in the large hole, and a blanking gap is formed between the rotating base and the large hole; a conical discharging barrel with a valve is arranged below the bottom plate of the tank body; the blanking gap is positioned at the inner side of the conical discharging barrel; the driving motor is in transmission connection with the rotating base and drives the rotating base to rotate; the speed reducer is fixedly arranged on the rotating base, and the two groups of spiral blade assemblies are symmetrically connected to two output ports of the speed reducer; the spiral blade assembly comprises spiral blades and arch breaking rods.
Further, still be provided with the baffle mechanism along with rotating base synchronous rotation on the rotating base, the baffle mechanism includes curb plate and roof, just be provided with helical blade on the curb plate and stretch out the hole.
Further, a housing is provided outside the drive motor.
And (3) fermentation: when the material after the inoculation is fermented, the material enters the tank body from the tank body inlet, the control valve of the air port is opened, the draught fan is started, the material drops downwards due to gravity, the air flows upwards under the action of the draught fan, and the air flowing upwards plays a role in cooling the material. After the materials enter the tank body, the materials are fermented for a preset time in the tank body, and after the fermentation is finished, the materials are easy to condense into blocks, so that the arch breaking discharging mechanism is needed to facilitate the materials to come out from an outlet of the tank body.
And (3) sterilizing: the material after the steam mixes gets into jar internal portion from jar body entry, keeps warm to the material of steam mixing through the heat preservation on the external wall of jar to detect actual temperature through temperature sensor, the material is at the internal heat preservation sterilization of the time of predetermineeing of jar. In addition, the ultraviolet lamp tube can be opened for ultraviolet sterilization, thereby further providing sterilization effect.
The arch breaking discharging mechanism is adopted, so that the material surface is basically flat, the discharging is uniform, and the materials are first in and first out in the discharging process.
The utility model discloses both can be used for the fermentation, and some can be used for the sterilization that keeps warm, simple structure, convenient operation, reduction in production cost.
The utility model discloses a set up two-way output's speed reducer, two sets of spiral blade subassembly are connected with two delivery outlets of speed reducer respectively, because spiral blade subassembly symmetric distribution for the material can offset most each other to the reaction force that two sets of spiral blade subassembly produced when transmitting to the speed reducer, and the effectual destruction that has reduced the speed reducer makes the life of speed reducer increase.
The features of the present invention will be apparent from the accompanying drawings and from the detailed description of the preferred embodiments which follows.
Drawings
Fig. 1 is a schematic view of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention will be further described with reference to the following embodiments.
Referring to fig. 1, a can 500 for a high-temperature sterilization and ripening apparatus is used for high-temperature sterilization and fermentation. The device comprises a tank inlet 511 and a tank outlet 512, wherein the tank inlet is communicated with a pipe chain conveyor, a heat insulation layer 540 is arranged on the outer wall of the tank, and a temperature sensor 520 for detecting the internal temperature is arranged on the side wall of the tank; the top and the side of the tank body for the high-temperature sterilization and curing device are respectively provided with an ultraviolet lamp tube 530, which plays a role in sterilization. And after the material mixed with the steam enters the tank body for the high-temperature sterilization and curing device through the pipe chain conveyor, sterilizing for a preset time in the tank body for the high-temperature sterilization and curing device. The outlet of the tank body corresponds to the second conveying mechanism.
Of course, the side wall of the tank body for the high-temperature sterilization and curing device can be coated with the heating device, so that the high-temperature sterilization is further facilitated.
The top of the tank body is provided with an air port 560 with a control valve, and the air port 560 is communicated with an induced draft fan (not marked in the figure); when the material gets into the jar internal, open the valve 561 in wind gap, start the draught fan, the material down drops because of gravity, and the air upflow under the effect of draught fan, the air of upflow plays the refrigerated effect of cooling to the material.
A manhole 550 for cleaning is provided at the lower portion of the tank body so as to clean the inside of the tank body.
Because the material is easy to solidify and precipitate, an arch breaking discharging mechanism is arranged at the outlet of the tank body. In this embodiment, broken arch discharge mechanism includes: a large hole is arranged in the middle of the tank body bottom plate, a rotary base 541 connected with the tank body bottom plate through a fixed support is arranged in the large hole, and a blanking gap 542 is formed between the rotary base and the large hole; a conical take-off cylinder 545 with a pneumatic valve (or valve of conventional type) is provided below the tank floor. The blanking gap 542 is located inside the conical take-off cylinder 545. A driving motor 546 is connected to the rotating base 541 for driving the rotating base to rotate. A bidirectional output speed reducer 570 (symmetrical output) is fixed to the rotary base, and the speed reducer 570 is connected to a drive motor 546 and driven by the drive motor 546. The two groups of spiral blade assemblies 543 are symmetrically connected to two output ports of the speed reducer; the two spiral blade assemblies are symmetrically distributed. Each helical blade assembly comprises a helical blade and a broken arch bar. Through setting up the speed reducer of two-way output, two sets of helical blade subassembly are connected with two delivery outlets of speed reducer respectively, because helical blade subassembly symmetric distribution for the material can offset most each other to the reaction force that two sets of helical blade subassembly produced when transmitting to the speed reducer, and the effectual destruction that has reduced the speed reducer makes the life of speed reducer increase.
The rotating base is further provided with a baffle mechanism 544 which synchronously rotates along with the rotating base, the baffle mechanism 544 comprises a side plate and a top plate, the top plate is connected with the upper edge of the side plate, and the side plate is provided with a helical blade extending hole 547. Material is forced into the spiral vane assembly from both sides by the baffle mechanism 544. A cover 548 is provided outside the drive motor 546. Material is prevented from entering the drive motor 546 by the outer shroud 548.
And (3) fermentation: when the materials after inoculation are fermented, the materials enter the tank body from the tank body inlet 511, the control valve 561 of the air port is opened, the draught fan is started, the materials drop downwards due to gravity, air flows upwards under the action of the draught fan, and the air flowing upwards plays a role in cooling the materials. After the materials enter the tank body, the materials are fermented for a preset time in the tank body, and after the fermentation is finished, the materials are easy to condense into blocks, so that the arch breaking discharging mechanism is needed to facilitate the materials to come out from an outlet of the tank body.
And (3) sterilizing: the material after the steam mixing gets into jar internal portion from jar body entry 511, keeps warm to the material of steam mixing through heat preservation 540 on the external wall of jar to detect actual temperature through temperature sensor, the material is at the internal heat preservation sterilization of the predetermined time of jar. In addition, the ultraviolet lamp tube can be opened for ultraviolet sterilization, thereby further providing sterilization effect.
The embodiment is suitable for large-batch fermentation (tens of tons to two hundred and fifty tons) of solid materials such as rapeseed meal, soybean meal, cottonseed meal and the like, and the system has the functions of anaerobic fermentation and aerobic fermentation of the large-batch solid materials. The utilization rate of the equipment is high, the production cost is reduced, the production efficiency and the economic benefit are improved, and the operation is simple.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The tank body for the high-temperature sterilization and curing device comprises a tank body inlet and a tank body outlet, wherein the outer wall of the tank body is provided with a heat-insulating layer, the top of the tank body is provided with an air port with a control valve, and the air port is communicated with an induced draft fan; the outlet position of the tank body is provided with an arch breaking discharging mechanism, and the arch breaking discharging mechanism is characterized by comprising a speed reducer positioned in the middle, wherein the speed reducer is connected with a driving motor, the speed reducer is a bidirectional output speed reducer, two groups of spiral blade assemblies are respectively connected with two output ports of the speed reducer, and the spiral blade assemblies are symmetrically distributed.
2. The tank for a high temperature sterilization and ripening apparatus of claim 1, wherein a manhole for cleaning is provided at a lower part of the tank.
3. A vessel for a high-temperature sterilization and ripening apparatus as claimed in claim 1, wherein a temperature sensor for detecting an internal temperature is provided on a side wall of the vessel.
4. A tank for a high temperature sterilization and ripening device as claimed in claim 1, wherein the side walls of said tank are covered with heating means.
5. The can body for a high-temperature sterilization and ripening apparatus according to claim 1, wherein the top and side portions of said can body are provided with ultraviolet lamps, respectively.
6. The tank body for a high-temperature sterilization and ripening device of claim 1, wherein said arch breaking discharge mechanism comprises: a large hole is formed in the middle of the tank body bottom plate, a rotating base connected with the tank body bottom plate through a fixing support is arranged in the large hole, and a blanking gap is formed between the rotating base and the large hole; a conical discharging barrel with a valve is arranged below the bottom plate of the tank body; the blanking gap is positioned at the inner side of the conical discharging barrel; the driving motor is in transmission connection with the rotating base and drives the rotating base to rotate; the speed reducer is fixedly arranged on the rotating base, and the two groups of spiral blade assemblies are symmetrically connected to two output ports of the speed reducer; the spiral blade assembly comprises spiral blades and arch breaking rods.
7. The tank body for the high-temperature sterilization and curing device as claimed in claim 6, wherein the rotating base is further provided with a baffle mechanism which synchronously rotates along with the rotating base, the baffle mechanism comprises a side plate and a top plate, and the side plate is provided with a helical blade extending hole.
8. A tank for a high-temperature sterilization and ripening apparatus as claimed in claim 6, wherein a housing is provided outside the driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021321086.5U CN212713481U (en) | 2020-07-07 | 2020-07-07 | Tank for high-temperature sterilization and curing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021321086.5U CN212713481U (en) | 2020-07-07 | 2020-07-07 | Tank for high-temperature sterilization and curing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212713481U true CN212713481U (en) | 2021-03-16 |
Family
ID=74965854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021321086.5U Active CN212713481U (en) | 2020-07-07 | 2020-07-07 | Tank for high-temperature sterilization and curing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212713481U (en) |
-
2020
- 2020-07-07 CN CN202021321086.5U patent/CN212713481U/en active Active
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