CN213992298U - Drum-type fermenting installation is used in tea processing - Google Patents
Drum-type fermenting installation is used in tea processing Download PDFInfo
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- CN213992298U CN213992298U CN202022573709.4U CN202022573709U CN213992298U CN 213992298 U CN213992298 U CN 213992298U CN 202022573709 U CN202022573709 U CN 202022573709U CN 213992298 U CN213992298 U CN 213992298U
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- 241001122767 Theaceae Species 0.000 title claims abstract description 36
- 238000009434 installation Methods 0.000 title claims abstract description 10
- 238000000855 fermentation Methods 0.000 claims abstract description 85
- 230000004151 fermentation Effects 0.000 claims abstract description 85
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 53
- 238000003756 stirring Methods 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 8
- 238000009423 ventilation Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract description 2
- 235000013616 tea Nutrition 0.000 description 26
- 235000019225 fermented tea Nutrition 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 235000010855 food raising agent Nutrition 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000009024 Ceanothus sanguineus Nutrition 0.000 description 1
- 240000003553 Leptospermum scoparium Species 0.000 description 1
- 235000015459 Lycium barbarum Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a drum-type fermenting installation for tea processing relates to tea processing technical field. This drum-type fermenting installation is used in tea processing, including the fermenting case, there is the water tank at the inboard top of fermenting case through connecting block fixed mounting, and the top fixed mounting of fermenting case has the agitator tank. Through first spliced pole, first belt pulley, the belt, the second spliced pole, the cooperation of second belt pulley and motor is used, thereby can overturn and carry out intensive mixing to water and leaven to the fermentation cylinder, the efficiency of tealeaves fermentation is improved, make the motor can a tractor serves several purposes simultaneously, energy-concerving and environment-protective, make this device cost low simultaneously, the facilitate promotion, setting through the shower nozzle, can be with the even spraying of water, make tealeaves fermentation more even, the speed of fermentation obtains improving, setting through humidity transducer, humidity to in the fermentation box detects, can adjust the humidity of fermentation in real time, in order to prevent influencing the quality of tealeaves because of humidity is too big or the undersize.
Description
Technical Field
The utility model relates to a tea processing technology field specifically is a drum-type fermenting installation is used in tea processing.
Background
The fermented tea is a general name of tea which has a process of fermentation in tea making, tea leaves of tea tree buds are made into raw tea through primary processing procedures of withering, rolling, cutting, fermentation, drying and the like, and then the raw tea is refined to obtain the fermented tea. Can be divided into light fermented tea, semi-fermented tea, full-fermented tea and post-fermented tea.
Most of the existing tea fermentation needs to place the rolled tea in a fermentation room for pile fermentation, the temperature, the humidity and the oxygen in the fermentation room are manually controlled, the tea is usually sprayed with water, and the tea pile is turned over.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a drum-type fermenting installation is used in tea processing to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a drum-type fermentation device for tea processing comprises a fermentation box, the top of the inner side of the fermentation box is fixedly provided with a stirring box through a connecting block, the top of the stirring box is fixedly provided with a water tank fermentation box, the top of the stirring box is fixedly provided with a water inlet pipe and a water inlet pipe, the water inlet pipe and the water inlet pipe are both communicated with the inside of the stirring box, the bottom of the stirring box is fixedly provided with a water outlet pipe and is communicated with the inside of the stirring box, the free end of the water outlet pipe extends to the inside of the fermentation box and is fixedly connected with the top of the water tank, the bottom of the water tank is fixedly provided with seven groups of spray heads and is arranged in central symmetry, two sides of the stirring box are rotatably provided with first connecting rods, the outer wall of each first connecting rod is fixedly provided with twelve groups of stirring rods, the outer wall of one side of the stirring box is rotatably provided with a first connecting column, one end of each first connecting rod is fixedly connected with the other end of the first connecting column, and a first belt pulley is fixedly sleeved on one end of the first connecting column, the cover is equipped with the belt on the first belt pulley, one side outer wall of fermenting case rotates installs the second spliced pole, the fixed cover of one end of second spliced pole is equipped with the second belt pulley, the second belt pulley passes through the belt and is connected with first belt pulley transmission, one side outer wall fixed mounting of fermenting case has the backup pad, the top fixed mounting of backup pad has the motor, the output shaft of motor passes through the one end fixed connection of shaft coupling with the second spliced pole, the both sides inner wall of fermenting case all rotates installs the connecting block, the one end of connecting block and the other end fixed connection of second spliced pole, the adjacent lateral wall fixedly connected with fermentation cylinder of two sets of connecting blocks.
Preferably, a heating box is fixedly installed at the bottom of the inner side of the fermentation box, and an electric heating wire is arranged in the heating box.
Preferably, the bottom of the inner side of the fermentation box is fixedly provided with a temperature sensor and a humidity sensor, and the heating box is positioned between the temperature sensor and the humidity sensor.
Preferably, the ventilation hole is opened to the opposite side outer wall of fermenting case, and equal threaded installation has the knob lid on inlet tube and the inlet pipe.
Preferably, the outer wall of the fermentation drum is hinged with a discharge door and a feed door, the outer walls of the discharge door and the feed door are fixedly provided with L-shaped handles, the discharge door is located below the feed door, and the outer wall of the fermentation drum is provided with a hole.
Preferably, the outer surface of the front side of the fermentation box is hinged with a door, the outer surface of the front side of the door is fixedly provided with a handle, and a handle sleeve is sleeved on the handle.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) this drum-type fermenting installation is used in tea processing, through first spliced pole, first belt pulley, the belt, the second spliced pole, the cooperation of second belt pulley and motor is used, thereby can overturn and carry out intensive mixing to water and leaven to fermentation cylinder, improve the efficiency of tealeaves fermentation, make the motor can a tractor serves several purposes simultaneously, energy-concerving and environment-protective, make this device cost low simultaneously, and convenient to popularize, setting through the shower nozzle, can be with the even spraying of water, make tealeaves fermentation more even, the speed of fermentation obtains improving, setting through humidity transducer, humidity in the fermentation box detects, can adjust the humidity of fermentation in real time, in order to prevent influencing the quality of tealeaves because of humidity is too big or the undersize.
(2) This drum-type fermenting installation for tea processing, cooperation through heating box and heating wire is used, thereby can carry out thermal giving to the fermentation in the fermentation box, make the efficiency of fermentation obtain improving, simple structure, through temperature sensor's setting, can adjust the fermentation condition at any time according to the actual conditions of fermentation, automatic control has been realized, calorific loss has been reduced simultaneously, resources are saved, setting through the draught, acquire the required oxygen of fermentation, can make fermentation efficiency obtain further improvement.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
fig. 3 is an enlarged view of the part a of the present invention.
In the figure: 1 fermenting case, 2 agitator tanks, 3 inlet tubes, 4 inlet pipes, 5 head rods, 6 agitator arms, 7 head connecting posts, 8 first belt pulleys, 9 belts, 10 outlet pipes, 11 water tanks, 12 shower nozzles, 13 connecting blocks, 14 fermentation drums, 15 discharge doors, 16 feed doors, 17 second connecting posts, 18 second belt pulleys, 19 motors, 20 supporting plates, 21 heating boxes, 22 heating wires, 23 temperature sensors, 24 humidity sensors, 25 doors, 26 handles and 27 ventilation holes.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a drum-type fermentation device for tea processing comprises a fermentation box 1, wherein the top of the inner side of the fermentation box 1 is fixedly provided with a water tank 11 through a connecting block, the top of the fermentation box 1 is fixedly provided with a stirring box 2, the top of the stirring box 2 is fixedly provided with a water inlet pipe 3 and a water inlet pipe 4, the water inlet pipe 3 and the water inlet pipe 4 are both communicated with the inside of the stirring box 2, knob covers on the water inlet pipe 3 and the water inlet pipe 4 are opened, water and a fermenting agent are injected, the bottom of the stirring box 2 is fixedly provided with a water outlet pipe 10 and is communicated with the inside of the stirring box, the free end of the water outlet pipe 10 extends into the inside of the fermentation box 1 and is fixedly connected with the top of the water tank 11, the bottom of the water tank 11 is fixedly provided with seven groups of spray heads 12 and is arranged in a central symmetry manner, after the fermenting agent and the water are fully stirred, the water enters the water tank 11 through the water outlet pipe 10, the seven groups of spray heads 12 uniformly spray the water, and the spray heads 12 are arranged, can evenly spray water, so that the tea fermentation is more even, the fermentation rate is improved, first connecting rods 5 are rotatably arranged on two sides of an agitating box 2, twelve groups of agitating rods 6 are fixedly arranged on the outer walls of the first connecting rods 5, a first connecting column 7 is rotatably arranged on the outer wall of one side of the agitating box 2, one end of each first connecting rod 5 is fixedly connected with the other end of the corresponding first connecting column 7, a first belt pulley 8 is fixedly sleeved on one end of each first connecting column 7, a belt 9 is sleeved on each first belt pulley 8, each belt 9 drives each first belt pulley 8 to rotate, each first belt pulley 8 drives each first connecting column 7 to rotate, each first connecting column 7 drives each first connecting rod 5 to rotate, each first connecting rod 5 drives each agitating rod 6 to rotate, a second connecting column 17 is rotatably arranged on the outer wall of one side of the fermenting box 1, and a second belt pulley 18 is fixedly sleeved on one end of each second connecting column, the second belt pulley 18 is in transmission connection with the first belt pulley 8 through a belt 9, a supporting plate 20 is fixedly installed on the outer wall of one side of the fermentation box 1, a motor 19 is fixedly installed at the top of the supporting plate 20, the first connecting column 7, the first belt pulley 8, the belt 9, the second connecting column 17, the second belt pulley 18 and the motor 19 are matched for use, so that the fermentation roller 14 can be turned over and water and a leavening agent can be fully stirred, the efficiency of tea fermentation is improved, meanwhile, the motor 19 can be used for multiple purposes, energy is saved, environment is protected, an output shaft of the motor 19 is fixedly connected with one end of the second connecting column 17 through a coupler, connecting blocks 13 are rotatably installed on the inner walls of two sides of the fermentation box 1, one end of each connecting block 13 is fixedly connected with the other end of the second connecting column 17, the fermentation rollers 14 are fixedly connected with the adjacent side walls of the two groups of connecting blocks 13, and the motor 19 is started and controlled to rotate, the motor 19 drives the second belt pulley 18 to rotate, the second belt pulley 18 drives the second connecting column 17 and the belt 9 to rotate, the second connecting column 17 drives the connecting block 13 to rotate, the connecting block 13 drives the fermentation roller 14 to rotate, and meanwhile, the device is low in manufacturing cost and convenient to popularize.
The heating box 21 is fixedly arranged at the bottom of the inner side of the fermentation box 1, the heating wire 22 is arranged in the heating box 21, and the heating box 21 and the heating wire 22 are matched for use, so that the fermentation in the fermentation box 1 can be heated, the fermentation efficiency is improved, the structure is simple, the temperature sensor 23 and the humidity sensor 24 are fixedly arranged at the bottom of the inner side of the fermentation box 1, the humidity in the fermentation box 1 is detected through the setting of the humidity sensor 24, the fermentation humidity can be adjusted in real time, the quality of tea leaves is prevented from being influenced by overhigh or overlow humidity, the fermentation conditions can be adjusted at any time according to the actual condition of the fermentation through the setting of the temperature sensor 23, the automatic control is realized, the heat loss is reduced, the resources are saved, the heating box 21 is positioned between the temperature sensor 23 and the humidity sensor 24, and the ventilation hole 27 is formed in the outer wall of the other side of the fermentation box 1, temperature in the heating box 21 is controlled by a temperature sensor 23, ventilation holes 27 are used for air circulation, oxygen required by fermentation is obtained by setting the ventilation holes 27, the fermentation efficiency can be further improved, knob covers are arranged on the water inlet pipe 3 and the water inlet pipe 4 in a threaded manner, a discharge door 15 and a feed door 16 are hinged on the outer wall of the fermentation roller 14, L-shaped handles are fixedly arranged on the outer walls of the discharge door 15 and the feed door 16, the discharge door 15 is positioned below the feed door 16, after the fermentation is finished, the discharge door 15 is opened to discharge and collect tea leaves, holes are formed in the outer wall of the fermentation roller 14, a door 25 is hinged on the outer surface of the front side of the fermentation box 1, a handle 26 is fixedly arranged on the outer surface of the front side of the door 25, a handle sleeve is arranged on the handle 26, when the device is started, the handle 26 is held by a hand, the door 25 is opened and the feed door 16 on the fermentation roller 14 is opened, tea leaves are poured in and the feed gate 16 and gate 25 are closed.
The working principle is as follows: when the device is started, the handle 26 is held by hand, the door 25 is opened, the feeding door 16 on the fermentation roller 14 is opened, tea leaves are poured in, the feeding door 16 and the door 25 are closed, the knob covers on the water inlet pipe 3 and the feeding pipe 4 are opened, water and a leavening agent are injected, the motor 19 is started and controlled to rotate, the motor 19 drives the second belt pulley 18 to rotate, the second belt pulley 18 drives the second connecting column 17 and the belt 9 to rotate, the second connecting column 17 drives the connecting block 13 to rotate, the connecting block 13 drives the fermentation roller 14 to rotate, the belt 9 drives the first belt pulley 8 to rotate, the first belt pulley 8 drives the first connecting column 7 to rotate, the first connecting column 7 drives the first connecting rod 5 to rotate, the first connecting rod 5 drives the stirring rod 6 to rotate, the leavening agent and the water are fully stirred and then enter the water tank 11 through the water outlet pipe 10, the water is uniformly sprayed out through the seven groups of spray nozzles 12, the temperature in the heating tank 21 is controlled through the temperature sensor 23, the ventilation holes 27 are used for ventilation, and after fermentation is finished, the discharging door 15 is opened to discharge and collect tea leaves.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a drum-type fermenting installation for tea processing, includes fermenting case (1), its characterized in that: the fermentation tank comprises a fermentation tank (1), wherein a water tank (11) is fixedly arranged at the top of the inner side of the fermentation tank (1) through a connecting block, a stirring tank (2) is fixedly arranged at the top of the fermentation tank (1), a water inlet pipe (3) and a water inlet pipe (4) are fixedly arranged at the top of the stirring tank (2), the water inlet pipe (3) and the water inlet pipe (4) are both communicated with the inside of the stirring tank (2), a water outlet pipe (10) is fixedly arranged at the bottom of the stirring tank (2) and is communicated with the inside of the stirring tank, the free end of the water outlet pipe (10) extends to the inside of the fermentation tank (1) and is fixedly connected with the top of the water tank (11), seven groups of spray heads (12) are fixedly arranged at the bottom of the water tank (11) and are arranged in a central symmetry manner, first connecting rods (5) are rotatably arranged at two sides of the stirring tank (2), twelve groups of stirring rods (6) are fixedly arranged at the outer wall of one side of the stirring tank (2) and are rotatably arranged with first connecting columns (7), one end of a first connecting rod (5) is fixedly connected with the other end of a first connecting column (7), a first belt pulley (8) is fixedly sleeved at one end of the first connecting column (7), a belt (9) is sleeved on the first belt pulley (8), a second connecting column (17) is rotatably installed on the outer wall of one side of a fermentation box (1), a second belt pulley (18) is fixedly sleeved at one end of the second connecting column (17), the second belt pulley (18) is in transmission connection with the first belt pulley (8) through the belt (9), a supporting plate (20) is fixedly installed on the outer wall of one side of the fermentation box (1), a motor (19) is fixedly installed at the top of the supporting plate (20), an output shaft of the motor (19) is fixedly connected with one end of the second connecting column (17) through a coupler, connecting blocks (13) are rotatably installed on the inner walls of two sides of the fermentation box (1), one end of each connecting block (13) is fixedly connected with the other end of the second connecting column (17), the adjacent side walls of the two groups of connecting blocks (13) are fixedly connected with a fermentation roller (14).
2. The drum-type fermenter for tea processing according to claim 1, wherein: the bottom of the inner side of the fermentation box (1) is fixedly provided with a heating box (21), and an electric heating wire (22) is arranged in the heating box (21).
3. The drum-type fermenter for tea processing according to claim 2, wherein: the bottom of the inner side of the fermentation box (1) is fixedly provided with a temperature sensor (23) and a humidity sensor (24), and the heating box (21) is positioned between the temperature sensor (23) and the humidity sensor (24).
4. A roller-type fermenter for tea processing according to claim 3, wherein: the outer wall of the other side of the fermentation box (1) is provided with a ventilation hole (27), and knob covers are arranged on the water inlet pipe (3) and the feed pipe (4) in a threaded manner.
5. The drum-type fermenter for tea processing according to claim 1, wherein: the outer wall of fermentation cylinder (14) is articulated to be installed discharge door (15) and feeding gate (16), and the equal fixed mounting of outer wall of discharge door (15) and feeding gate (16) has L type handle, and discharge door (15) are located the below of feeding gate (16), and the hole has been seted up to the outer wall of fermentation cylinder (14).
6. The drum-type fermenter for tea processing according to claim 4, wherein: the outer surface of the front side of the fermentation box (1) is hinged with a door (25), the outer surface of the front side of the door (25) is fixedly provided with a handle (26), and a handle sleeve is sleeved on the handle (26).
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CN202022573709.4U CN213992298U (en) | 2020-11-09 | 2020-11-09 | Drum-type fermenting installation is used in tea processing |
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CN202022573709.4U CN213992298U (en) | 2020-11-09 | 2020-11-09 | Drum-type fermenting installation is used in tea processing |
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CN202022573709.4U Expired - Fee Related CN213992298U (en) | 2020-11-09 | 2020-11-09 | Drum-type fermenting installation is used in tea processing |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114009536A (en) * | 2021-12-06 | 2022-02-08 | 湖南崀峰茶业股份有限公司 | Novel fermentation equipment for tea processing |
CN114223751A (en) * | 2021-12-24 | 2022-03-25 | 浙江红茗茶机成套技术有限公司 | Constant temperature and humidity generator for tea |
CN114403256A (en) * | 2021-12-22 | 2022-04-29 | 湖南白沙冲茶业有限公司 | A constant temperature and humidity control system for tea production |
-
2020
- 2020-11-09 CN CN202022573709.4U patent/CN213992298U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114009536A (en) * | 2021-12-06 | 2022-02-08 | 湖南崀峰茶业股份有限公司 | Novel fermentation equipment for tea processing |
CN114403256A (en) * | 2021-12-22 | 2022-04-29 | 湖南白沙冲茶业有限公司 | A constant temperature and humidity control system for tea production |
CN114223751A (en) * | 2021-12-24 | 2022-03-25 | 浙江红茗茶机成套技术有限公司 | Constant temperature and humidity generator for tea |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20210820 Termination date: 20211109 |