CN220518687U - Semi-automatic skylight cloth pasting device - Google Patents
Semi-automatic skylight cloth pasting device Download PDFInfo
- Publication number
- CN220518687U CN220518687U CN202321768099.0U CN202321768099U CN220518687U CN 220518687 U CN220518687 U CN 220518687U CN 202321768099 U CN202321768099 U CN 202321768099U CN 220518687 U CN220518687 U CN 220518687U
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- plate frame
- skylight
- cloth
- conveyor belt
- stop block
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- 239000004744 fabric Substances 0.000 title claims abstract description 63
- 239000002131 composite material Substances 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000010276 construction Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Landscapes
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The utility model discloses a semi-automatic skylight cloth pasting device, which comprises a PU composite board conveying and positioning device and a skylight cloth conveying and positioning device, wherein the front PU composite board conveying and positioning device comprises a conveyor belt, a guide plate positioned at an input port of the conveyor belt, a stop block positioned above the conveyor belt and fixedly provided with an infrared sensor, and the stop block moves up and down through a stepping motor with a screw rod connected with the stop block; the utility model improves the construction efficiency, the semi-automatic skylight cloth pasting equipment can rapidly and accurately spread the cloth, and compared with the manual operation speed, the speed can be improved by a plurality of times; construction quality is improved; the labor cost is reduced, and the labor cost can be greatly reduced by using the semi-automatic skylight cloth pasting equipment, so that the method has very obvious economic benefit for enterprises; the semi-automatic skylight pasting device is suitable for skylights with different shapes, is suitable for skylights with various shapes and sizes, can be adjusted according to actual needs, and has strong adaptability.
Description
Technical Field
The utility model relates to the field of sunroof sticking cloth of an automobile roof, in particular to a semiautomatic sunroof sticking cloth device.
Background
In recent years, the number of the skylight pastes is large, the composite equipment is occupied for skylight pastes in common, waste of cutting the skylight pastes is large during the process of pasting, various improvements are carried out in the early stage to reduce waste and equipment occupation rate, such as blanking equipment, skylight pasting machines and the like, the number of the skylight pastes of the Bidi products is increased in the recent year, and the skylight paste system is improved in the aspects of saving material waste of the skylight pastes, occupation of the composite equipment, reduction of operation manpower and the like. The roof is divided into a skylight-free roof and a skylight-containing roof, the material skylight position is required to be cut when the roof with the skylight is molded, the fabric is reversely wrapped, the skylight position is required to be isolated from the fabric, the material skylight position is subjected to cloth pasting treatment for the reasons, and the fabric is bonded with the material when the material skylight is isolated and molded.
Disclosure of Invention
Aiming at the technical problems that the position of the skylight cloth is difficult to fix, the adhesive strength of the cloth is poor, manual laying is needed, the skylight cloth material is wasted, the cloth pasting efficiency is low and the like, the utility model provides a semi-automatic skylight cloth pasting device.
The utility model is realized by the following technical scheme:
the utility model discloses a semi-automatic skylight cloth pasting device, which comprises a PU composite board conveying and positioning device and a skylight cloth conveying and positioning device, wherein the front PU composite board conveying and positioning device comprises a conveyor belt, a guide plate positioned at an input port of the conveyor belt, a stop block positioned above the conveyor belt and fixedly provided with an infrared sensor, and the stop block moves up and down through a stepping motor with a screw rod connected with the stop block; the skylight cloth conveying and positioning device comprises a lower plate frame, an upper plate frame and a stepping lifting motor, wherein the lower plate frame is positioned above a conveyor belt and comprises rubber rollers arranged in the front and the back, the upper plate frame is positioned above the lower plate frame and is provided with the rubber rollers in the front and the back, and the four corners of the upper plate frame are provided with the stepping lifting motor capable of pushing the upper plate frame to move up and down; the skylight cloth is unreeled and rolled up through a skylight cloth unreeling machine and a skylight cloth rolling machine, and driven by a continuous rubber roller stepping motor connected with the rubber roller of the lower plate frame, the skylight cloth is driven to advance through the rubber roller, and roller transmission driving mechanisms are arranged on two sides of the upper plate frame.
As a further improvement, the roller transmission driving mechanism comprises belts positioned at two sides of the upper plate frame, a transmission stepping motor which is fixed on the upper plate frame and is driven by a driving belt pulley, and a driven wheel which is fixed on the upper plate frame and corresponds to the transmission stepping motor.
As a further improvement, the middle of the roller is inserted with an oil guide pipeline, two ends of the oil guide pipeline are respectively connected and fixed with belts on two sides of the upper plate frame, the guide pipeline is vertical to the belts, and the guide pipeline is connected with an oil temperature machine.
As a further improvement, the maximum distance from the roller to the surface of the skylight cloth is 20-30mm; the maximum distance between the upper plate frame and the lower plate frame is 50-100mm.
As a further improvement, the width of the conveyor belt is 1500-1800mm, and the stop block is arranged at a position 1800-2000 mm away from the input port of the conveyor belt.
As a further improvement, the stop block is connected with a stepping motor with a screw rod in the middle, and the left side and the right side of the stop block face the conveyor belt, and the left side and the right side of the stop block are respectively provided with an infrared sensor.
As a further improvement, the stepping motor with the screw rod, the stepping lifting motor, the rubber roller connecting stepping motor and the conveying stepping motor are all connected with the central control machine.
As a further improvement, the skylight cloth is formed by spraying 20-30g of low-temperature PE and PP adhesive films on the surface of non-woven fabrics, wherein the melting point is 80-100 ℃, and the skylight cloth comprises virtual and real line punching skylight frames, wherein the distance between the skylight frames is 100-200mm.
As a further improvement, the temperature of the oil of the roller is controlled between 130 ℃ and 160 ℃, and the running speed of the roller is 2 m/min for compounding.
The beneficial effects of the utility model are as follows:
1. the stepping motor is used for data setting, the running distance of the conveying device is accurately controlled, and the requirement on the pasting position precision of the skylight cloth is met;
2. the infrared combination of the lifting device is used for controlling the transportation of the skylight cloth, and the travelling distance is set through the stepping motor, so that the attaching position precision of the skylight cloth is met;
3. the oil temperature roller meets the bonding of skylight cloth, and the upper plate frame is lifted to separate the skylight cloth;
4. the construction efficiency is improved, the semi-automatic skylight cloth pasting equipment can rapidly and accurately spread cloth, and compared with manual operation speed, the construction efficiency can be improved by a few times;
5. the quality is improved, the semi-automatic skylight pasting equipment is simple to operate, stable and reliable, the accuracy and consistency of pasting cloth can be ensured, and the construction quality is improved;
6. the labor cost is reduced, and the labor cost can be greatly reduced by using the semi-automatic skylight cloth pasting equipment, so that the method has very obvious economic benefit for enterprises;
7. the semi-automatic skylight pasting device is suitable for skylights with different shapes, is suitable for skylights with various shapes and sizes, can be adjusted according to actual needs, and has strong adaptability.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic view of the construction of the skylight cloth conveying and positioning device of the present utility model;
in the figure, 1 is a stop block, 2 is a guide plate, 3 is a lower plate frame, 4 is an infrared sensor, 5 is a stepping motor with a screw rod, 6 is a window frame, 7 is a stepping lifting motor, 8 is a roller, 9 is an oil temperature machine guide pipe, 10 is a conveying stepping motor, 11 is a skylight cloth winder, 12 is a skylight cloth unwinder, 13 is a rubber roller, 14 is an upper plate frame, 15 is a guide pipeline, and 16 is a belt.
Detailed Description
Embodiments of the present utility model will be described in further detail below with reference to the attached drawings:
FIG. 1 is a schematic view of the overall structure of the present utility model; FIG. 2 is a schematic view of the structure of the skylight cloth conveying and positioning device. The utility model discloses a semi-automatic skylight cloth pasting device which comprises a PU composite board conveying and positioning device and a skylight cloth conveying and positioning device.
The PU composite board conveying and positioning device comprises a conveyor belt, a guide plate 2 positioned at an input port of the conveyor belt, a stop block 1 positioned above the conveyor belt and fixedly provided with an infrared sensor, wherein the stop block 1 moves up and down through a stepping motor 5 with a screw rod connected with the stop block, and the stepping motor 5 with the screw rod is arranged in the middle of the stop plate; the width of the conveyor belt is 1500-1800mm, two sides of the input port of the conveyor belt are provided with adjustable guide plates 2, the input opening of each guide plate 2 is larger than the width of the PU composite board, and the stop block 1 is arranged at a position 1800-2000 mm away from the input port of the conveyor belt; the left and right sides of the stop block 1 are respectively provided with an infrared sensor on the side facing the conveyor belt and the left and right sides.
The skylight cloth conveying and positioning device comprises a lower plate frame 3, an upper plate frame 14 and a stepping lifting motor 7, wherein the lower plate frame 3 is arranged above a conveyor belt and comprises a rubber roller 13 arranged in the front and the back, the upper plate frame 14 is arranged above the lower plate frame 3 and is provided with the rubber roller 13 in the front and the back, the four corners of the upper plate frame 14 are provided with the stepping lifting motor 7 which can push the upper plate frame 14 to move up and down, and the upper plate frame 14 which can be driven by the lifting motor can be lifted to be 100-150mm away from a PU composite plate above the PU composite plate conveying and positioning device; the skylight cloth is unreeled and rolled up through a skylight cloth unreeling machine 12 and a skylight cloth rolling machine 11 on a rubber roller 13 of the lower plate frame 3, and is driven by a stepping motor of a rubber roller 13 connected with the rubber roller 13 of the lower plate frame 3, the skylight cloth is driven to advance through the rubber roller 13, and two sides of an upper plate frame 14 are provided with roller 8 transmission driving mechanisms; the roller 8 transmission driving mechanism comprises belts 16 positioned at two sides of the upper plate frame 14, a transmission stepping motor 10 fixed on the upper plate frame 14 and driving the belt 16 to drive, and driven wheels fixed on the upper plate frame 14 and corresponding to the transmission stepping motor 10; the middle of the roller 8 is inserted with an oil guide pipeline, two ends of the oil guide pipeline are respectively connected and fixed with the belt 16 chains on two sides of the upper plate frame 14, the guide pipeline 15 is vertical to the belt 16, the guide pipeline 15 is connected with the oil temperature machine guide pipe 9, the roller 8 is heated by oil temperature, and the guide pipeline 15 in the roller 8 is guided into the guide pipeline 9 by the oil temperature machine guide pipe; the maximum distance between the roller 8 and the surface of the skylight cloth is 20-30mm; the maximum distance between the upper plate frame 14 and the lower plate frame 3 is 50-100mm; the oil temperature of the roller 8 is controlled between 130 ℃ and 160 ℃, and the running speed of the roller 8 is 2 m/min for compounding.
The stepping motor 5 with the screw rod, the stepping lifting motor 7, the stepping motor with the rubber connecting roller 13 and the transmission stepping motor 10 are all connected with the central control machine; the skylight cloth is formed by spraying 20-30g of low-temperature PE and PP adhesive films on the surface of non-woven fabrics, the melting point is 80-100 ℃, the skylight cloth comprises virtual and real line punching skylight frames 6, and the intervals of the skylight frames 6 are 100-200mm.
The device is used as follows:
1) After the conveyor belt is started, a stepping motor 5 with a screw rod is started, a baffle plate 1 with an infrared sensor 4 is lowered to the bottom, the PU composite board is guided to the baffle plate 1 position through a conveyor belt guide plate 2, and two infrared sensors 4 on the baffle plate 1 sense that the conveyor belt stops rotating at the same time;
2) After the PU composite board conveying and positioning device conveying belt stops rotating, a signal is input to the skylight cloth conveying and positioning device, the general control machine inputs specific data and transmits the specific data through the step motor of the movable connecting rubber roller 13, and the position of the skylight frame 6 moves to the size position of the required cloth; after the step motor of the rubber connecting roller 13 stops, a signal is transmitted to start a skylight laminating step, the step lifting motor 7 descends to laminate with the PU composite board, the roller 8 rolls from right to left, the rolling distance is set by the PLC, when the roller 8 moves to the tail end of the skylight position, the signal is output to the step motor to lift, the upper plate frame 14 is lifted to 100-150mm to separate the skylight, and the roller 8 returns to the right end; receiving a skylight cloth conveying and positioning device completion signal, lifting the baffle plate, and starting the conveyor belt to transmit the PU composite board; the rear end is continuously put into the PU composite board to form circulation;
while only the preferred embodiments of the present utility model have been described above, it should be noted that it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the essential technical features of the present utility model, and the modifications and adaptations should and are intended to be comprehended within the scope of the present utility model.
Claims (7)
1. The semi-automatic skylight cloth pasting device is characterized by comprising a PU composite board conveying and positioning device and a skylight cloth conveying and positioning device, wherein the PU composite board conveying and positioning device comprises a conveyor belt, a guide plate positioned at an input port of the conveyor belt, a stop block positioned above the conveyor belt and fixedly provided with an infrared sensor, and the stop block moves up and down through a stepping motor with a screw rod connected with the stop block; the skylight cloth conveying and positioning device comprises a lower plate frame, an upper plate frame and a stepping lifting motor, wherein the lower plate frame is positioned above a conveyor belt and comprises rubber rollers arranged in the front and the back, the upper plate frame is positioned above the lower plate frame and is provided with the rubber rollers in the front and the back, and the four corners of the upper plate frame are provided with the stepping lifting motor capable of pushing the upper plate frame to move up and down; the lower plate frame's rubber roll on be skylight cloth, skylight cloth unreel and the rolling through skylight cloth unreeling machine and skylight cloth rolling machine to under the drive of even rubber roll step motor that is connected with the rubber roll of lower plate frame, drive skylight cloth through the rubber roll and advance, the both sides of upper plate frame be equipped with cylinder transmission actuating mechanism.
2. The apparatus of claim 1, wherein the roller transmission driving mechanism comprises belts on both sides of the upper frame, a transmission stepping motor fixed to the upper frame and driving the belt pulley, and a driven wheel fixed to the upper frame and corresponding to the transmission stepping motor.
3. The semiautomatic skylight cloth pasting device according to claim 1 or 2, wherein a guide pipeline is inserted in the middle of the roller, two ends of the guide pipeline are respectively connected and fixed with belts on two sides of the upper plate frame, the guide pipeline is perpendicular to the belts, and the guide pipeline is connected with the oil temperature machine.
4. A semiautomatic sunroof patch apparatus according to claim 3, wherein the maximum distance of the roller from the surface of the sunroof patch is 20-30mm; the maximum distance between the upper plate frame and the lower plate frame is 50-100mm.
5. A semiautomatic sunroof patch apparatus as claimed in claim 3, wherein the width of the belt is 1500-1800mm and the stop is located 1800-2000 mm from the entrance of the belt.
6. The semi-automatic sunroof pasting device according to claim 1, 2, 4 or 5, wherein the stop block is connected with a stepping motor with a screw rod in the middle, and the left and right sides of the stop block are respectively provided with an infrared sensor on the side facing the conveyor belt.
7. The semiautomatic sunroof patch apparatus according to claim 6, wherein the stepper motor with screw rod, the stepper lift motor, the stepper motor with rubber roller, and the transmission stepper motor are all connected to the central control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321768099.0U CN220518687U (en) | 2023-07-07 | 2023-07-07 | Semi-automatic skylight cloth pasting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321768099.0U CN220518687U (en) | 2023-07-07 | 2023-07-07 | Semi-automatic skylight cloth pasting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220518687U true CN220518687U (en) | 2024-02-23 |
Family
ID=89935822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321768099.0U Active CN220518687U (en) | 2023-07-07 | 2023-07-07 | Semi-automatic skylight cloth pasting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220518687U (en) |
-
2023
- 2023-07-07 CN CN202321768099.0U patent/CN220518687U/en active Active
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| GR01 | Patent grant |