CN211395138U - Multifunctional double-layer cutting and paving integrated machine - Google Patents

Multifunctional double-layer cutting and paving integrated machine Download PDF

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Publication number
CN211395138U
CN211395138U CN201921911132.4U CN201921911132U CN211395138U CN 211395138 U CN211395138 U CN 211395138U CN 201921911132 U CN201921911132 U CN 201921911132U CN 211395138 U CN211395138 U CN 211395138U
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China
Prior art keywords
cloth
cutting
roller
unit
layer
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Withdrawn - After Issue
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CN201921911132.4U
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Chinese (zh)
Inventor
李家品
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Zhejiang Aizhi Intelligent Equipment Co ltd
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Zhejiang Aizhi Intelligent Equipment Co ltd
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Abstract

The multifunctional double-layer cutting and paving all-in-one machine comprises a cloth pouring unit, a cloth storage transmission unit and a cutting unit, wherein the cloth pouring unit comprises a cloth pouring system I and a cloth pouring system II, a cloth I is pulled out from a cloth pouring groove I by a power and stretching mechanism I, then is bent back downwards after passing through a cloth pouring and dividing roller I by a trimming and cutting mechanism I, and is discharged by a cloth discharging power roller I, and a cloth II is pulled out from a cloth pouring groove II by a power and stretching mechanism II, then is also bent back downwards after passing through a trimming and cutting mechanism II and is discharged by a cloth discharging power roller II; the cloth storage transmission unit consists of an upper layer cloth storage conveying belt and a lower layer cloth storage conveying belt; the cutting unit is provided with a first cutting system, a second cutting system and a cutting mechanism at the tail end convergence position. The utility model discloses a two rolls of cloth are handled simultaneously to the cloth reversing unit, and put cloth downwards in step and through storing up cloth transmission unit and tailor the purpose that the unit was tailor simultaneously, realize that two-layer different surface fabric cloth is put cloth simultaneously and is tailor, solve the off-the-shelf problem of positive and negative different surface fabric, improved cloth greatly and tailor efficiency.

Description

Multifunctional double-layer cutting and paving integrated machine
Technical Field
The utility model relates to an all-in-one is used to the textile industry, concretely relates to multi-functional bilayer is tailor and is paved all-in-one.
Background
The existing cutting machine can only process one roll of cloth, namely, one cutting machine is only provided with one cloth inverting groove, one roll of cloth is placed into the cloth inverting groove, then the cloth is longitudinally cut off when being uncoiled to a certain length through the roller set, then the roller set continuously rotates, and the purpose of cutting is achieved through the reciprocating motion.
The cutting machine is wide in use, but can only cut a single roll, so that the function is single, the requirement for processing of factory double layers and different fabric finished products cannot be met, and the cutting efficiency is low.
Disclosure of Invention
The utility model aims at solving the problem that the existing cutting machine can only process one roll of cloth once, has single function, is low in cutting efficiency and the like, and provides a multifunctional double-layer cutting and leveling machine which can perform double-layer cutting of different fabrics once.
The utility model discloses the technical scheme who solves the problem as follows:
multifunctional double-deck cutting and paving all-in-one machine comprises a cloth inverting unit, a cloth storage transmission unit, a cutting unit, a paving unit and a finished product discharging unit, and is characterized in that:
the cloth pouring unit comprises a cloth pouring system I and a cloth pouring system II, a cloth pouring groove I forming the cloth pouring system I is positioned on the outer side of a cloth pouring groove II forming the cloth pouring system II, a cloth I is pulled out from the cloth pouring groove I by a power and stretching mechanism I, passes through a cloth pouring and dividing roller I, is turned back downwards, passes through a trimming and cutting mechanism I, is discharged by a cloth discharging power roller I, and is also turned back downwards, passes through a trimming and cutting mechanism II and is discharged by a cloth discharging power roller II after being pulled out from the cloth pouring groove II by the power and stretching mechanism II; the cloth discharging power roller II is positioned below the edge cutting and tailoring mechanism;
the cloth storage and transmission unit consists of an upper cloth storage conveying belt and a lower cloth storage conveying belt which are distributed on the upper layer and the lower layer and correspond to the first cloth outlet of the first cloth outlet power roller and the second cloth outlet of the second cloth outlet power roller of the cloth reversing unit;
the cutting unit is provided with a first cutting system and a second cutting system which are matched with the upper-layer cloth storage transfer belt and the lower-layer cloth storage transfer belt which are arranged on the cloth storage transmission unit, and a cutting mechanism at the tail end convergence part of the first cutting system and the second cutting system.
The first power and stretching mechanism consists of a first motor and a first cloth reversing power roller, and the first edge cutting and cutting mechanism consists of a first cloth reversing edge cutting guide rod, a first side cloth edge cutting guide rod, an upper layer edge cutting mechanism and a first cloth reversing steering roller; the second power and stretching mechanism consists of a second motor and a second cloth reversing power roller, and the second trimming and cutting mechanism consists of a second cloth reversing trimming guide rod, a second side cloth trimming guide rod, a lower layer trimming mechanism and a second cloth reversing steering roller.
The cloth for processing the cloth I by the first cutting system sequentially comprises an upper arc rod, an upper linear rod, an upper centering machine mechanism, an upper tension control power roller, an upper tension pressure rod, an upper layer wire separating roller, an upper hole identification grating, a cutting machine main power roller and a cloth outlet guide roller I.
The cloth for processing the second cloth by the second cutting system sequentially comprises a lower arc rod, an upper linear rod, a lower centering machine mechanism, a centering steering roller, a lower tension control power roller, a lower tension pressure rod, a lower layer wire dividing roller, a lower identification hole grating, a driving force roller and a second cloth outlet guide roller.
In the cutting unit, a speed reducer matched with a servo motor provides stretching and transmission power for an upper-layer cloth storage conveyor belt to enter a first cutting system, and a cutting machine main power roller are driven by a chain wheel to pull in a piece of cloth; the servo motor is matched with a speed reducer to provide stretching and transmission power for the lower-layer cloth storage conveying belt to enter the second cutting system, and the main power roller of the cutting machine are driven by a chain wheel to pull in the second cloth.
The utility model has the advantages as follows:
the utility model discloses a two rolls of cloth are handled simultaneously to the first system of falling cloth and the second system of falling cloth of the unit of falling cloth, and put cloth downwards in step perpendicularly again through storing up cloth transmission unit and tailor the purpose that the unit was tailor simultaneously, realize that two-layer different surface fabric cloth is put cloth simultaneously and is tailor, solve the off-the-shelf problem of positive and negative different surface fabric, improved cloth greatly and tailor efficiency.
Description of the drawings:
FIG. 1 is a schematic view of the overall appearance of the all-in-one machine of the present invention;
fig. 2 is a schematic structural diagram of the cloth reversing unit of the present invention;
FIG. 3 is a side view of the cloth pouring unit of FIG. 2;
fig. 4 is a schematic view of a part of the structure of the cloth storage and transmission unit and the cutting unit of the present invention;
FIG. 5 is a side view of FIG. 4;
FIG. 6 is a schematic structural view of the cutting mechanism of the present invention;
FIG. 7 is a schematic view of the structure of FIG. 6 from another angle;
fig. 8 is a schematic view of the movement track of the laying cloth guide bar of the present invention;
fig. 9 is a schematic structural view of the paving unit and the finished product discharging unit of the present invention.
The specific implementation mode is as follows:
the present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 9, the multifunctional double-layer cutting and paving integrated machine comprises a cloth reversing unit 1, a cloth storage and transmission unit 2, a cutting unit 3, a paving unit 4 and a finished product discharging unit 5, wherein the cloth reversing unit 1 is composed of a cloth reversing system and a cloth reversing system II.
The cloth feeding device comprises a cloth feeding system I, a cloth discharging system II, a; and the second cloth outlet power roller 23 is positioned below the edge cutting and tailoring mechanism.
The cloth storage and transmission unit 2 is composed of an upper cloth storage conveying belt 25 and a lower cloth storage conveying belt 26 which are distributed on the upper layer and the lower layer and correspond to the first cloth discharging power roller 15 and the second cloth discharging power roller 23 of the cloth inverting unit 1 in a cloth discharging mode.
The cutting unit 3 is provided with a first cutting system and a second cutting system which are matched with the upper-layer cloth storage conveying belt 25 and the lower-layer cloth storage conveying belt 26 which are arranged on the cloth storage transmission unit 2, and a cutting mechanism at the tail end convergence position of the first cutting system and the second cutting system.
The first power and stretching mechanism consists of a first three-phase asynchronous motor 16 and a first cloth reversing power roller, and the first cloth reversing and cutting mechanism consists of a first cloth reversing and trimming guide rod 11, a first side cloth trimming guide rod 12, an upper layer trimming mechanism 14 and a first cloth reversing steering roller 13; the second power and stretching mechanism consists of a second three-phase asynchronous motor 24 and a second cloth reversing power roller, and the second cloth reversing and cutting mechanism consists of a second cloth reversing and trimming guide rod 19, a second side cloth trimming guide rod 20 and a lower layer trimming mechanism 21.
The first cloth reversing power rollers are two, namely a first cloth reversing power roller 8 and a first cloth reversing power roller 9, the first cloth reversing power roller 8 is arranged above the first cloth reversing groove 6, and the first cloth reversing power roller 9 is arranged above the second cloth reversing groove 7 and is higher than the first cloth reversing power roller 8. After the cloth starting end of the cloth I passes through the cloth inverting power roller I8, the cloth inverting power roller I9, the cloth inverting trimming guide rod I11, the side cloth trimming guide rod I12 and the cloth inverting steering roller I13, trimming operation is carried out through the upper layer trimming mechanism 14, and the cloth inverting trimming guide rod I is poured to an upper layer cloth storage transfer belt 25 forming the cloth storage transmission unit 2, and when the upper layer trimming mechanism 14 carries out trimming operation, the frequency converter adjusts the speed of the three-phase asynchronous motor 16 to drive the cloth inverting power rollers I8 and I9 to realize the trimming operation.
The two fabric reversing power rollers are respectively a fabric reversing power roller II 17 and a fabric reversing power roller II 23, the fabric reversing power roller II 17 is arranged below the fabric reversing power roller I9, and the fabric reversing power roller II 23 is positioned below the fabric reversing steering roller I13. The cloth starting end of the second cloth passes through the second cloth reversing power roller 17, the second cloth reversing power roller 23, the second cloth reversing and yarn distributing roller 18, the second cloth reversing and trimming guide rod 19, the second cloth reversing and trimming guide rod 20 and the second cloth reversing and steering roller 22 to be inserted and wound, and then is poured out to a lower cloth storage transfer belt 26 forming the cloth storage transmission unit 2 through a lower cloth trimming mechanism 21, and during trimming operation of the lower cloth trimming mechanism 21, the speed of the three-phase asynchronous motor 24 is adjusted by a frequency converter to drive the second cloth reversing power rollers 17 and 23 to achieve the purpose. The first cloth reversing system and the second cloth reversing system are usually operated synchronously, namely, the three-phase asynchronous motor I16 and the three-phase asynchronous motor II 24 are regulated by a frequency converter to drive the roller group to naturally loosen and droop two-layer cloth at the tail end of the cloth reversing unit 1.
The cutting unit 3 consists of a first cutting system, a second cutting system and a cutting mechanism arranged at the tail end of the cutting unit 3, and the first cutting system is arranged above the second cutting system; the first cutting system comprises an upper arc rod 27, an upper straight rod 28, an upper centering machine mechanism 29, an upper tension control power roller 30, an upper tension pressure rod 31, an upper layer wire separating roller 32, an upper hole identification grating 33, a cutting machine main power roller 34, a cutting machine main power roller 35 and a cloth outlet guide roller 50, wherein the upper arc rod 27 receives the cloth starting end of an upper layer cloth storage conveyor belt 25 of the cloth storage transmission unit 2; the second cutting system comprises a lower arc rod 36, an upper straight rod 37, a lower centering machine mechanism 38, a centering steering roller 39, a lower tension control power roller 40, a lower tension pressure rod 41, a lower wire dividing roller 42, a lower identification hole grating 43, a cutting machine main power roller 44, a cutting machine main power roller 45 and a cloth outlet guide roller 51, wherein the lower arc rod 36 receives the cloth from the cloth storage conveying unit 2, and then the cloth storage conveying belt naturally sags after passing through the upper end of the lower arc rod. And naturally drooping the same ends of the first cloth cutting system and the second cloth cutting system when the first cloth cutting system and the second cloth cutting system are in the same positions, and cutting off the two layers of cloth by the cutting mechanism when the sizes of the two layers of cloth reach the set sizes.
The utility model discloses in, tailor unit 3 and still contain two sets and first system and the second of tailorring and tailor finished product size control's meter rice wheel mechanism and two sets of tension control mechanism of tailorring, when can guaranteeing that the quick blank of surface fabric is laid out, still guaranteed the quality of product. The upper hole identification grating 33 and the lower hole identification grating 43 can identify the quality and the defective products of the cloth, and the identification grating is mainly formed by corresponding N transmitting ends S and N receiving ends R one by one. When the cloth passes through the transmission device, the normal cloth passing is realized when the transmission signals cannot be received by the continuous X groups (the width of the cloth); if more than one received optical signal in the continuous X groups (for example, the signal group covered by the cloth is 50-400, normally, the receiving end of the section cannot receive the transmitted optical signal, and if the transmitted optical signal is received by 201-210, the receiving end is a broken hole), the receiving end is a defective product, and the grating mechanism immediately sends a defective product A signal to the main controller; if no cloth passes through, a signal B is sent to the main controller; the judgment of the optical signal is processed by a small-sized singlechip in the grating mechanism, and finally the signal is amplified and sent to the main controller. The denser the signal transmitting and receiving groups are, the smaller the holes capable of being detected are, and the minimum width of the detected cloth is theoretically the distance between the two groups of transmitting and receiving devices; the maximum detection width is the length of the grating mechanism.
In the cutting unit 3, a servo motor is matched with a speed reducer 46 to provide stretching and transmission power for the upper-layer cloth storage conveyor belt 25 to enter a first cutting system, and a cutting machine main power roller 34 and a cutting machine main power roller 35 are driven by a chain wheel to draw in a piece of cloth; the servo motor is matched with a speed reducer 47 to provide stretching and transmission power for the lower layer cloth storage conveyor belt 26 to enter the second cutting system, and the main power roller 44 and the main power roller 45 of the cutting machine are driven by the chain wheels to pull in the second cloth.
The cutting mechanism comprises a rear pressing strip 49 and a front pressing strip 48, a front pressing strip cylinder and a rear pressing strip cylinder which respectively provide pushing power for the front pressing strip 49 and the rear pressing strip 48, and a cutter servo motor 52 provides cloth cutting power for a cutter module 58 arranged on the longitudinal rail through a cutter synchronous belt 53; the two front pressing bar air cylinders and the two rear pressing bar air cylinders are arranged at two ends of the front pressing bar 49 and the rear pressing bar 48. When the naturally drooping size of the first cloth and the second cloth at the tail end of the cutting system reaches the set size, the rear pressing strip 49 and the front pressing strip 48 simultaneously move forwards through the rear pressing strip air cylinder 54 and the rear pressing strip air cylinder 55 to push the rear pressing strip 48, meanwhile, the front pressing strip air cylinder 56 and the front pressing strip air cylinder 57 simultaneously move backwards to push the front pressing strip 49, the front pressing strip 49 and the rear pressing strip 48 tightly support the end parts of the cloth, then, the longitudinally arranged cutter servo motor 52 rotates for a certain angle (the angle is slightly larger than the width of a door), the cutter module 58 on the longitudinal rail is dragged through the cutter synchronous belt 53, and the cutter rotating at high speed on the cutter module 58 stretches tightly to move to cut off the droopin. The moving distance of the cutter edge is freely set according to the width of the cloth width, and the cutter moves left and right correspondingly clockwise and anticlockwise, so that the cloth can be cut off better.
And then the paving unit 4 is matched with the cutting unit 3 to convey the cut cloth to the finished product discharging unit 5. The paving unit 4 is provided with a paving cloth guide rod 59 which is vertically spaced from the front and rear pressing strips 49 and 48 of the cutting unit 3 by 170mm, and the paving cloth guide rod 59 is different from the finished product discharging unit 5 in height of 1080 mm; the two ends of the paving cloth guide rod 59 are fixed by a track sliding block 60 and a sliding block 65, a 1.8Kw paving servo motor 61 provides power to drive a synchronous shaft 62, simultaneously drive a synchronous belt 63 and a synchronous belt 64 which are arranged on the two sides, and the sliding blocks 60 and 65 fixed on the synchronous belts 63 and 64 on the two sides move transversely, so that the transverse movement of the cloth guide rod is realized.
The main operation flow from the cutting unit 3 to the finished product discharging unit 5 is further described as follows:
firstly, the cutting unit 3 starts to lay cloth;
secondly, when the length of the cloth to be put is one third of the length of the finished product, the cloth is pushed by the paving cloth guide rod 59 from the original position to transversely and rapidly move, a part which hangs down is paved on a conveying belt of the finished product discharging unit 5, at the moment, the paving cloth guide rod 59 completely guides the cloth to be flat, and the stroke is more than two thirds of the length of the finished product;
after finishing the action of the third step, the cloth paving and guiding rod 59 immediately returns to the position of the origin coordinates plus 300mm to wait, at the moment, the cloth placing of the cutting unit 3 is finished, and the front pressing strip 48 and the rear pressing strip 49 tightly press the tail end of the finished cloth to prepare for cutting;
and fourthly, when the longitudinal cutting of the cutting unit 3 is finished, the paving cloth guide rod 59 quickly returns to the original point from the z coordinate plus 300mm, meanwhile, the tail end of the finished cloth is released by the front and rear pressing strips, and the tail end of the cloth is pushed to be flatly placed on the finished product discharging unit 5 by the paving cloth guide rod 59 in the falling process.
Fifthly, finishing one cycle, continuing to lay the cloth by the cutting unit 3, and finishing the laying of the Nth finished cloth in the cycle;
sixthly, when the set number of strips is cut and laid flat, the strips are pushed out by a finished product discharging unit 5; the discharging three-phase asynchronous motor 66 is matched with a reduction gearbox to drive a belt to convey the paved finished product to the tail end of the paving unit, and the next batch of cutting and paving task is continuously circulated.
The utility model discloses the operation is tailor with the tradition manual work and is compared, except that can handle two rolls of cloth simultaneously, still has very big promotion in quality and speed, and output is traditional artificial 6 to 10 times, and is fast, the size is accurate, weftless to one side, and the substandard product is handled, directional side cut, is automatic to be paved, save a great deal of advantages such as cloth, and reduces the recruitment, practices thrift the cost, reduces workman intensity of labour.

Claims (5)

1. Multifunctional double-deck cutting and paving all-in-one machine comprises a cloth inverting unit, a cloth storage transmission unit, a cutting unit, a paving unit and a finished product discharging unit, and is characterized in that:
the cloth pouring unit comprises a cloth pouring system I and a cloth pouring system II, a cloth pouring groove I forming the cloth pouring system I is positioned on the outer side of a cloth pouring groove II forming the cloth pouring system II, a cloth I is pulled out from the cloth pouring groove I by a power and stretching mechanism I, passes through a cloth pouring and dividing roller I, is turned back downwards, passes through a trimming and cutting mechanism I, is discharged by a cloth discharging power roller I, and is also turned back downwards, passes through a trimming and cutting mechanism II and is discharged by a cloth discharging power roller II after being pulled out from the cloth pouring groove II by the power and stretching mechanism II; the cloth discharging power roller II is positioned below the edge cutting and tailoring mechanism;
the cloth storage and transmission unit consists of an upper cloth storage conveying belt and a lower cloth storage conveying belt which are distributed on the upper layer and the lower layer and correspond to the first cloth outlet of the first cloth outlet power roller and the second cloth outlet of the second cloth outlet power roller of the cloth reversing unit;
the cutting unit is provided with a first cutting system and a second cutting system which are matched with the upper-layer cloth storage transfer belt and the lower-layer cloth storage transfer belt which are arranged on the cloth storage transmission unit, and a cutting mechanism at the tail end convergence part of the first cutting system and the second cutting system.
2. The multifunctional double-layer cutting and paving all-in-one machine according to claim 1, characterized in that: the first power and stretching mechanism consists of a first motor and a first cloth reversing power roller, and the first edge cutting and cutting mechanism consists of a first cloth reversing edge cutting guide rod, a first side cloth edge cutting guide rod, an upper layer edge cutting mechanism and a first cloth reversing steering roller; the second power and stretching mechanism consists of a second motor and a second cloth reversing power roller, and the second trimming and cutting mechanism consists of a second cloth reversing trimming guide rod, a second side cloth trimming guide rod, a lower layer trimming mechanism and a second cloth reversing steering roller.
3. The multifunctional double-layer cutting and paving all-in-one machine according to claim 1, characterized in that: the cloth for processing the cloth I by the first cutting system sequentially comprises an upper arc rod, an upper linear rod, an upper centering machine mechanism, an upper tension control power roller, an upper tension pressure rod, an upper layer wire separating roller, an upper hole identification grating, a cutting machine main power roller and a cloth outlet guide roller I.
4. The multifunctional double-layer cutting and paving all-in-one machine according to claim 1, characterized in that: the cloth for processing the second cloth by the second cutting system sequentially comprises a lower arc rod, an upper linear rod, a lower centering machine mechanism, a centering steering roller, a lower tension control power roller, a lower tension pressure rod, a lower layer wire dividing roller, a lower identification hole grating, a driving force roller and a second cloth outlet guide roller.
5. The multifunctional double-layer cutting and paving all-in-one machine according to claim 1, characterized in that: in the cutting unit, a speed reducer matched with a servo motor provides stretching and transmission power for an upper-layer cloth storage conveyor belt to enter a first cutting system, and a cutting machine main power roller are driven by a chain wheel to pull in a piece of cloth; the servo motor is matched with a speed reducer to provide stretching and transmission power for the lower-layer cloth storage conveying belt to enter the second cutting system, and the main power roller of the cutting machine are driven by a chain wheel to pull in the second cloth.
CN201921911132.4U 2019-11-07 2019-11-07 Multifunctional double-layer cutting and paving integrated machine Withdrawn - After Issue CN211395138U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921911132.4U CN211395138U (en) 2019-11-07 2019-11-07 Multifunctional double-layer cutting and paving integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921911132.4U CN211395138U (en) 2019-11-07 2019-11-07 Multifunctional double-layer cutting and paving integrated machine

Publications (1)

Publication Number Publication Date
CN211395138U true CN211395138U (en) 2020-09-01

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CN201921911132.4U Withdrawn - After Issue CN211395138U (en) 2019-11-07 2019-11-07 Multifunctional double-layer cutting and paving integrated machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110644222A (en) * 2019-11-07 2020-01-03 浙江艾智智能设备有限公司 Multifunctional double-layer cutting and paving integrated machine
CN112030533A (en) * 2020-09-21 2020-12-04 南通大学 Cloth finishing and cutting equipment for clothing manufacturing and method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110644222A (en) * 2019-11-07 2020-01-03 浙江艾智智能设备有限公司 Multifunctional double-layer cutting and paving integrated machine
CN110644222B (en) * 2019-11-07 2024-04-16 浙江艾智智能设备有限公司 Multifunctional double-layer cutting and paving integrated machine
CN112030533A (en) * 2020-09-21 2020-12-04 南通大学 Cloth finishing and cutting equipment for clothing manufacturing and method thereof
CN112030533B (en) * 2020-09-21 2021-08-03 南通大学 Cloth finishing and cutting equipment for clothing manufacturing and method thereof
WO2022056982A1 (en) * 2020-09-21 2022-03-24 南通大学 Fabric cutting equipment for clothing manufacturing, and method therefor
AU2020458208B2 (en) * 2020-09-21 2023-09-07 Nantong University Cloth leveling and cutting device for garment manufacturing and method thereof

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