CN220518672U - Automatic packing plant of apple foaming net awl section of thick bamboo extrusion formula - Google Patents

Automatic packing plant of apple foaming net awl section of thick bamboo extrusion formula Download PDF

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Publication number
CN220518672U
CN220518672U CN202321509262.1U CN202321509262U CN220518672U CN 220518672 U CN220518672 U CN 220518672U CN 202321509262 U CN202321509262 U CN 202321509262U CN 220518672 U CN220518672 U CN 220518672U
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net
apple
foaming
foaming net
platform
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CN202321509262.1U
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胡栋
李翔宇
田恺
彭何欢
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Zhejiang A&F University ZAFU
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Zhejiang A&F University ZAFU
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

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Abstract

The utility model relates to an apple foaming net cone extrusion type automatic packaging device in the technical field of mechanical packaging, which comprises a column type roller net bubble packaging mechanism and four platform support plates which are sequentially arranged from top to bottom, wherein a pear type cone foaming net opener is fixedly arranged at the center position of the column type roller net bubble packaging mechanism close to the top, the apple foaming net extrusion type automatic packaging device also comprises an EPE foaming net storage device, a packaging machine shell is sleeved on the outer side of the column type roller net bubble packaging mechanism, a base is further arranged on the outer side of the column type roller net bubble packaging mechanism, the base is formed by welding and overlapping a cross steel support and a first L-shaped steel, four groups of second L-shaped steel are longitudinally arranged at the four corners of the column type roller net bubble packaging mechanism in a penetrating mode, and scale type cylindrical rollers are respectively arranged on the two sides of a rectangular feeding hole in the middle of the second platform support plates. The utility model can effectively adapt to the use of fruit growers and sellers, improves the packaging efficiency, reduces the production cost and effectively meets the packaging production requirements of apple industry.

Description

Automatic packing plant of apple foaming net awl section of thick bamboo extrusion formula
Technical Field
The utility model relates to the technical field of mechanical packaging, in particular to an extrusion type automatic packaging device for an apple foaming net cone.
Background
In the whole industry chain of apples, most of apple packages adopt automatic equipment, robots and other non-intelligent equipment to assist in completing production work of different links. At the present stage, semi-automation is basically realized from the apple picking link of fruit growers to the artificial intelligent recognition and apple grading link. However, the steps of apple collection, packaging, storage and transportation are also finished manually, wherein the step of packaging and boxing is the most time-consuming and labor-consuming. Not only has low working efficiency, but also has very high labor cost, and is very unfavorable for the intelligent promotion of the apple industry. In foreign countries, products with single variety and fixed packaging forms are generally packaged by manually carrying out box packaging, bundling or plastic film wrapping and the like. In the whole packaging production, the proportion of gift boxes to the packaged series products accounts for more than half of the whole products. However, the automatic packaging of apples with different diameters still belongs to weak links, in particular to sorting links of apples. The Delta parallel robot with high speed and light load is matched with machine vision detection to realize grading and boxing of apples in the domestic part of production industry, but due to limitation of various factors of apples, such as larger diameter span of apples, different fruit placement postures and the like, the self-adaptive adjustment and grading sorting of different apples still face a great challenge.
The traditional apple net bubble automatic packaging machine is electromechanical integrated equipment, the PLC control system controls the mechanical claws to realize the expansion of the foaming net, the tail ends of the mechanical claws are basically stretched into the hollow parts of the foaming net in the execution process, the net sleeves are opened by moving the mechanical claws, but the packaging process is low in efficiency, the packaging quality is unstable, and the packaging production requirements of the apple industry are difficult to meet.
Disclosure of Invention
Based on the current situation of the automation degree of the apple domestic packaging industry, the research design aims to design a cone-cylinder extrusion type apple foaming net foam packaging machine, supplement partial blank of an apple packaging market, further solve the problem in the background technology and provide the following technical scheme:
the utility model provides an automatic packing plant of apple foaming net awl section of thick bamboo extrusion formula, includes bench column type gyro wheel net bubble packagine machine and four platform mounting panels that set gradually from last to down, and the center position fixed being provided with pear type circular cone foaming net expander that bench column type gyro wheel net bubble packagine machine is close to the top, still includes EPE foaming net strorage device, bench column type gyro wheel net bubble packagine machine's outside cover is equipped with packagine machine shell, bench column type gyro wheel net bubble packagine machine's outside still is provided with the base, and the base is formed by cross steel support and first L shaped steel welding overlap joint, bench column type gyro wheel net bubble packagine machine four corners position vertically runs through and is provided with four sets of second L shaped steel, and the second piece rectangular pay-off hole's in the middle of platform mounting panel both sides are provided with scale type cylinder drum respectively, and second piece platform mounting panel upper end fixedly connected with vertical bearing frame to scale type cylinder drum movable mounting and to scale type cylinder drum drive pivoted servo motor, second piece the platform center has still placed cross ring support, second piece mounting panel on the mounting panel the right side, fourth piece mounting panel is the straight round hole of support, fourth piece wire support plate, fourth piece are the straight round hole, and are all the flat wire and are fixed on the flat support platform.
Preferably, the length of the first L-shaped steel is 900mm, the length of the second L-shaped steel is 1100mm, and the second L-shaped steel is rigidly connected with the four platform support plates in a welding mode.
Preferably, the circle center of the cross circular ring bracket is opposite to the rectangular material port on the platform bracket plate, and the matched body of the column type roller mesh bubble packaging mechanism and the pear type conical foaming mesh expander is matched with the cross circular ring bracket according to the concentric circle center.
Preferably, the third round hole straight plate is in concentric coordination with the tail end of the column roller mesh bubble packaging mechanism, and the pear-shaped conical foaming mesh opener is higher than the upper surface of the third round hole straight plate.
Preferably, a knob resistance heating regulator is placed on the third platform support plate, and the knob resistance heating regulator is formed by connecting a resistance heating wire with a resistance wire.
Preferably, the two groups of sliding guide rails are rigidly connected to the fourth platform support plate in a welding mode, and the two groups of sliding guide rails are symmetrically fixed on two sides of the circle center of the round hole straight plate of the fourth plate.
Preferably, the flake-shaped cylindrical roller is fixedly connected with the transmission shaft of the servo motor through a connecting shaft sleeve ring, the connecting shaft sleeve ring is matched with the vertical bearing seat, and the vertical bearing seat is rigidly connected with the second platform support plate.
Preferably, the EPE foaming net storage device comprises a coiled EPE raw material, a material rolling shaft, first L-shaped steel, second L-shaped steel and reinforcing rib keys, wherein the reinforcing rib keys are fixedly arranged between the first L-shaped steel and the second L-shaped steel, the material rolling shaft fixedly penetrates through the coiled EPE raw material, and a boss circular bearing seat for rotationally installing the material rolling shaft is fixedly arranged at the upper end of the reinforcing rib keys.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the raw materials of the foaming net which are stored in a bundle are continuously conveyed to a foaming net opening device through an extrusion feeder, after apples are correctly sleeved with a net sleeve, the net sleeve is cut off by an electric heating wire, and finally, the production link of the outer package of the apples is realized; the device with the innovative apple automatic net sleeving and packaging designed in view of the foaming net storage and transportation mode can effectively adapt to the use of fruit growers and sellers, improves the packaging efficiency, reduces the production cost, effectively meets the packaging production requirements of the apple industry, and has obvious practical effect improvement.
Drawings
FIG. 1 is a schematic diagram of a cone extrusion apple reticulated foam device system of the present utility model;
FIG. 2 is a schematic diagram of the system of the EPE mesh bubble extrusion feeding device of the present utility model;
FIG. 3 is a right schematic view of the cone extrusion apple reticulated foam device system of the present utility model;
fig. 4 is a schematic diagram of a column-type roller mesh bubble packing mechanism of the present utility model;
FIG. 5 is a schematic diagram showing a two-dimensional structural axis of the cone extrusion type apple net bubble device system;
FIG. 6 is a schematic diagram of a foam net heating wire cutting device of the utility model;
FIG. 7 is a schematic view of a foam net storage device of the apparatus of the present utility model from two oblique viewing angles;
FIG. 8 is a schematic diagram of an axial second measurement of an EPE apple foaming net cone extrusion type automatic packaging device of the present utility model;
the reference numerals in the figures are: 1-a column type roller net bubble packaging mechanism; 2-cross steel bracket; 3-a servo motor; 4-a flake-shaped cylindrical roller; 5-connecting a shaft sleeve ring; 6-a vertical bearing seat; 7-a cross ring bracket; 8-a platform support plate; 9-rolling EPE raw material; 10-first L-shaped steel; 11-a material rolling shaft; 12-boss circular bearing seat; 13-pear-shaped conical foaming net expander; 14-a roller; 15-a round hole straight plate; 16-a second L-section steel; 17-a connecting rod connector; 18-a sliding guide rail; 19-bracket L-shaped steel; 20-a knob resistance heating regulator; 21-a transmission rod motor; 22-resistance heating wires; 23-resistance wire; 24-reinforcing rib keys; 25-packaging machine housing.
Detailed Description
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to figures 1-8, an apple foaming net cone extrusion type automatic packaging device comprises a table column type roller net bubble packaging mechanism 1; a cross steel bracket 2; a servo motor 3; a scale type cylindrical roller 4; a sleeve ring 5; a vertical bearing seat 6; a cross ring bracket 7; a platform support plate 8; a coiled EPE feed 9;900mm first L-section steel 10; a material rolling shaft 11; a boss circular bearing block 12; pear-shaped conical foaming net opener 13; a roller 14; a circular hole straight plate 15;1100mm second L-section steel 16; a link connecting member 17; a slide rail 18; the bracket L-shaped steel 19; knob resistance heating regulator 20; a transmission rod motor 21; a resistance heating wire 22; a resistance wire 23; a reinforcing rib key 24; a packaging machine housing 25.
The EPE apple foaming net cone extrusion type automatic packaging device controlled by the PLC starts to operate. The uncut strip of expanded mesh enters from the expanded mesh feed aperture in the side wall of the packaging machine housing 25 and extends forward through the first roller pinch conveyor. The aluminum scale type cylindrical roller 4 with special patterns carved on the surface in the roller extrusion conveying device starts to rotate under the drive of a transmission rod motor 21 controlled by a PLC. The pair of aluminum scale type cylindrical rollers 4 generates an upward traction force by the difference of rotation directions, and the flat closed foam net extends upward by the traction force. Under the action of vertical upward traction force, rectangular holes are reserved in the middle of the foam net passing through the second layer of platform supporting plates 8, the foam net enters the second feeding device and is also subjected to upward force under the action of the device, and the foam net enters the column type roller net bubble packing mechanism 1 which is closely placed on the roller through the upward force. The flat closed foaming net enters the device from the narrow lower port of the hollow column type roller net bubble packaging mechanism 1, the foaming net extends upwards along the four walls of the column type roller net bubble packaging mechanism 1 under the action of the extrusion force of the feeding device, and the rotatable special roller 14 is fixed in the elongated Kong Changtiao holes on the four walls of the column type roller net bubble packaging mechanism 1. By rotating the roller 14, the sliding friction is changed into rolling friction, so that the friction between the foaming net and the inner wall and the outer wall is reduced, and the upward extending reliability of the foaming net is improved. A pear-shaped conical foaming net opener 13 is arranged in the hollow-out table column type roller net packing mechanism 1. The end of the pear-shaped conical foaming net opener 13 is in a sharp cone shape, and the outer diameter of the pear-shaped conical foaming net opener is slightly larger than the outer diameter of an apple from small to large. The center of the flat foaming net is opposite to the pear-shaped conical foaming net expander 13, and along with the rotary extrusion of the extrusion feeder, the foaming net is sleeved from the bottom end of an awl of the pear-shaped conical foaming net expander 13 and slides upwards along the outer wall of the device. The apple foaming net extends upwards along the inner wall of the hollow-out table column type roller net foam packaging mechanism 1 and the outer wall of the pear-shaped conical foaming net opener 13 until one end of the foaming net wraps apples on the tail end of the pear-shaped conical foaming net opener 13. The upward movement of the foaming net can also cause the pear-shaped conical foaming net opener 13 to move upwards, while the lower end of the apple is not far away from the pear-shaped conical foaming net opener 13, and the pear-shaped conical foaming net opener 13 can prop against the pear-shaped conical foaming net opener when moving upwards until the outer layer of the apple is wrapped by the foaming net. After the outer layer packaging of the apples is finished, the air cylinder controlled by the PLC slightly moves upwards, and simultaneously the extrusion feeding device rotates simultaneously to feed the reserved foaming net material. And after the packaged apples are lifted to the preset positions. The moving platform driven by the rotation of the driving rod motor 21 to start moving in a specified direction by the resistance wire 23 kept preheated. The resistance wire 23 cuts off the end of the apple and the expanded mesh of the pear-shaped conical expanded mesh opener 13 by translation, and finally achieves a packaging target.
The foaming extrusion feeding device adopts roller extrusion feeding, a pair of flake-shaped cylindrical rollers 4 are fixed in parallel, and a transmission rod motor 21 is respectively arranged at two sides. The rotation direction and the rotation speed of the scale type cylindrical roller 4 are controlled by the transmission rod motor 21, so that the raw material conveying is realized. Compared with the traditional conveying mechanism, the mechanism has higher space utilization rate and more simplified mechanism. As shown in figure 4, the column roller net bubble packaging mechanism 1 is characterized in that the maximum bottom diameter circle of the column table in the device is formed by forming a rectangular groove length and width at the upper end, and long grooves with length and width are mainly formed at the periphery. The special roller 14 is fixed in the groove, and the parallel friction is changed into rolling friction through the circumferential rotation of the roller 14, so that the friction between the foaming net and the inner wall of the table column type roller net bubble packaging mechanism 1 is reduced, and the foaming net is effectively fed upwards from the inner wall. The column roller net foam packaging mechanism 1 forms an inner wall, and the outer wall is formed by a pear-shaped conical foaming net opener 13. The bottom end of the pear-shaped conical foaming net opener 13 is shown as a curved surface cone, the outer surface of the device is coated with a special substance, and the substance layer surface is used for reducing friction between the surface of the foaming net and the surface of the pear-shaped conical foaming net opener 13, so that the rolling feeder can ensure that the material is effectively conveyed. Under working conditions, the pear-shaped conical foaming net opener 13 is concentric with the outer column-shaped roller net bubble packaging mechanism 1. And the tip points downwards to the rectangular groove surface of the outer column table packing machine. When the flat foaming net enters from the rectangular notch at the bottom end of the column roller net foam packaging mechanism 1, the tip end of the pear-shaped conical foaming net opener 13 penetrates through the middle section of the foaming net, so that the outer ring of the foaming net extends upwards along the outer surface of the pear-shaped conical foaming net opener 13, and the opening outer diameter of the foaming net is also increased along with the upward extension of the foaming net. When the foaming net reaches the tail end of the pear-shaped conical foaming net opener 13, the opening outer diameter of the foaming net is just slightly larger than the maximum outer diameter of the apples to be packaged.
The EPE foam net storage device is shown in fig. 7, and is used for storing polyethylene foam net raw materials and a mechanism for supplementing materials for the plastic foam net in the apple packaging process. The device comprises a material rolling shaft 11, a boss circular bearing seat 12, a first L-shaped steel 10 with the length of 900mm and a second L-shaped steel 16 with the length of 1100 mm. In the device, an EPE plastic foam net is convoluted on a material rolling shaft 11 of the device or a matched cylindrical raw material is directly placed on a bracket. When the apple is subjected to outer packing operation, the polyethylene foam net convoluted on the shaft is consumed, and when the allowance is insufficient, an operator supplements raw materials in time.
The electric heating wire cutting device completes the cutting of the tail end of the foaming net to achieve the aim of packaging fruits one by one. When the apple grabbing device reaches a specified position, the transmission rod motor 21 starts to be electrified, the transmission rod motor 21 rotates to drive the screw rod to rotate, the sliding guide rail 18 is loaded on the screw rod, the screw rod rotates to move the moving platform to a specified direction, the base of the resistance wire 23 is matched on the sliding guide rail 18, when the apple external packing mechanical system is electrified, the resistance wire 23 enables the resistance wire 23 to reach a specified temperature through resistance heating, the resistance wire 23 moves along with the sliding guide rail 18 to a specified direction, along with moving the resistance wire 23 to cut a foaming net, the moving platform continuously moves forwards until the platform reaches the specified position and returns according to the original path, and the foaming net cutting is completed.
In the description of the present utility model, it should be understood that the terms "orientation" or "positional relationship" are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and to simplify the description, rather than to indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the utility model.

Claims (8)

1. The utility model provides an automatic packing plant of apple foaming net cone section of thick bamboo extrusion formula, includes platform support plate (8) that platform column type gyro wheel net bubble packing mechanism (1) and four follow set gradually down from last, and the central point that platform column type gyro wheel net bubble packing mechanism (1) is close to the top puts fixed being provided with pear type circular cone foaming net expander (13), still includes EPE foaming net strorage device, its characterized in that, the outside cover of platform column type gyro wheel net bubble packing mechanism (1) is equipped with packagine machine shell (25), the outside of platform column type gyro wheel net bubble packing mechanism (1) still is provided with the base, and the base is by cross steel support (2) and first L shaped steel (10) welding overlap formation, the vertical run through in platform column type gyro wheel net bubble packing mechanism (1) four corners position is provided with four sets of second L shaped steel (16), the both sides of the rectangle pay-off hole in the middle of platform support plate (8) are provided with scale cylinder platform (4) respectively, and second piece support plate (8) upper end still fixedly connected with to packagine machine shell (25), the outside cover of platform column type gyro wheel net bubble packing mechanism (1) still is provided with base, the base (2) and first L shaped steel (8) are provided with the second cylinder block (8) and third cylinder support plate (8) top of the second support plate (8), the second cylinder block (8) is provided with the second cylinder block (8) and third cylinder block (8) in proper order, the top end of the platform cylinder block (8) is provided with the second cylinder block (8) and the top plate, the top is provided with a piece, and the third cylinder block (8 The fourth platform support plate (8) is a round hole straight plate (15), two groups of sliding guide rails (18) are fixed below the round hole straight plate (15), and a transmission rod motor (21) and a resistance wire (23) are mounted on the two groups of sliding guide rails (18).
2. The extrusion-type automatic packaging device for the apple foaming net cone according to claim 1, wherein the length of the first L-shaped steel (10) is 900mm, the length of the second L-shaped steel (16) is 1100mm, and the second L-shaped steel (16) is rigidly connected with four platform support plates (8) in a welding mode.
3. The extrusion type automatic packaging device for the apple foaming net cone cylinder according to claim 2 is characterized in that the circle center of the cross circular ring bracket (7) is opposite to a rectangular material port on the platform bracket plate (8), and the matched bodies of the column type roller net foam packaging mechanism (1) and the pear type conical foaming net opener (13) are matched with the cross circular ring bracket (7) according to the concentric circle center.
4. An extrusion type automatic packaging device for an apple foaming net cone cylinder according to claim 3, wherein the third round hole straight plate (15) is concentrically matched with the tail end of the column type roller net foam packaging mechanism (1), and the pear type conical foaming net opener (13) is higher than the upper surface of the third round hole straight plate (15).
5. An automatic packaging device for apple foaming cone extrusion according to claim 4, wherein a knob resistance heating regulator (20) is placed on the third platform support plate (8), and the knob resistance heating regulator (20) is composed of a resistance heating wire (22) and a resistance wire (23).
6. The automatic packaging device for the extrusion type apple foaming net cone cylinder according to claim 5, wherein two groups of sliding guide rails (18) are rigidly connected to a fourth platform support plate (8) in a welding mode, and the two groups of sliding guide rails (18) are symmetrically fixed on two sides of the circle center of a circular hole straight plate (15) of the fourth plate.
7. The automatic packaging device for apple foaming net cone extrusion type according to claim 6, wherein the flake type cylindrical roller (4) is fixedly connected with a transmission shaft of the servo motor (3) through a shaft connecting sleeve ring (5), the shaft connecting sleeve ring (5) is matched with a vertical bearing seat (6), and the vertical bearing seat (6) is rigidly connected with a second platform supporting plate (8).
8. The automatic packaging device for the cone extrusion of the apple foaming net according to claim 7, wherein the storage device for the EPE foaming net comprises a rolled EPE raw material (9), a material rolling shaft (11), a first L-shaped steel (10), a second L-shaped steel (16) and a reinforcing rib key (24), the reinforcing rib key (24) is fixedly arranged between the first L-shaped steel (10) and the second L-shaped steel (16), the material rolling shaft (11) fixedly penetrates through the rolled EPE raw material (9), and a boss round bearing seat (12) for rotatably mounting the material rolling shaft (11) is fixedly arranged at the upper end of the reinforcing rib key (24).
CN202321509262.1U 2023-06-02 2023-06-02 Automatic packing plant of apple foaming net awl section of thick bamboo extrusion formula Active CN220518672U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321509262.1U CN220518672U (en) 2023-06-02 2023-06-02 Automatic packing plant of apple foaming net awl section of thick bamboo extrusion formula

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321509262.1U CN220518672U (en) 2023-06-02 2023-06-02 Automatic packing plant of apple foaming net awl section of thick bamboo extrusion formula

Publications (1)

Publication Number Publication Date
CN220518672U true CN220518672U (en) 2024-02-23

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Application Number Title Priority Date Filing Date
CN202321509262.1U Active CN220518672U (en) 2023-06-02 2023-06-02 Automatic packing plant of apple foaming net awl section of thick bamboo extrusion formula

Country Status (1)

Country Link
CN (1) CN220518672U (en)

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