CN220507339U - A U-shaped vertical oil separator - Google Patents
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- 238000001914 filtration Methods 0.000 claims abstract description 4
- 239000012535 impurity Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 3
- 238000000926 separation method Methods 0.000 abstract description 19
- 230000000694 effects Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 67
- 230000009471 action Effects 0.000 description 7
- 239000010687 lubricating oil Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 230000005484 gravity Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
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- 239000003507 refrigerant Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
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Abstract
本实用新型提供了一种U型立式油分离器,包括U型外筒体,U型外筒体的一侧设有进气口,另一侧设有出气口;U型外筒体的一侧内部设有内筒,内筒设置在靠近进气口的一侧,另一侧设有过滤组件;U型外筒体的底部设有排油口。本实用新型有益效果:U型立式油分离器将旋转分离过程与过滤分离过程分布在两个空间,减少了两个分离过程的互相影响,提高了整体的油分效果。
The utility model provides a U-shaped vertical oil separator, which includes a U-shaped outer cylinder. One side of the U-shaped outer cylinder is provided with an air inlet, and the other side is provided with an air outlet; There is an inner cylinder on one side, which is located on the side close to the air inlet, and a filter assembly on the other side; the bottom of the U-shaped outer cylinder is provided with an oil drain. Beneficial effects of the utility model: The U-shaped vertical oil separator distributes the rotation separation process and the filtration separation process in two spaces, reducing the mutual influence of the two separation processes and improving the overall oil separation effect.
Description
技术领域Technical field
本实用新型属于中央空调设备技术领域,尤其是涉及一种U型立式油分离器。The utility model belongs to the technical field of central air conditioning equipment, and in particular relates to a U-shaped vertical oil separator.
背景技术Background technique
润滑油对空调系统的安全高效运行起着重要作用,主要包括润滑、冷却、冲洗、密封、减振、卸荷、保护。但是,在极端工况下压缩机内的润滑油会以液滴的形式和制冷剂蒸气混合进入循环系统中,将会对制冷系统的能效性、压缩机的使用寿命产生不利影响。Lubricating oil plays an important role in the safe and efficient operation of air conditioning systems, including lubrication, cooling, flushing, sealing, vibration reduction, unloading, and protection. However, under extreme working conditions, the lubricating oil in the compressor will mix with the refrigerant vapor into the circulation system in the form of droplets, which will have an adverse impact on the energy efficiency of the refrigeration system and the service life of the compressor.
立式油分离器通常为离心式,利用离心力将油气分离。但传统的立式油分离器油气混合物的旋转空间有限,通常内筒与外筒同轴心设置,使上升的油气混合物与从滤网下落的油滴形成对冲,导致粒径较小的油滴难以被分离。Vertical oil separators are usually centrifugal, using centrifugal force to separate oil and gas. However, the rotation space of the oil-gas mixture in traditional vertical oil separators is limited. Usually the inner cylinder and the outer cylinder are coaxially arranged, so that the rising oil-gas mixture and the oil droplets falling from the filter screen are offset, resulting in smaller oil droplets. Hard to separate.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提出提供一种结构简单,油分离效率较高的U型立式油分离器。In view of this, the present utility model aims to provide a U-shaped vertical oil separator with a simple structure and high oil separation efficiency.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above purpose, the technical solution of the present invention is achieved as follows:
一种U型立式油分离器,包括U型外筒体,U型外筒体的一侧设有进气口,另一侧设有出气口;A U-shaped vertical oil separator includes a U-shaped outer cylinder, and an air inlet is provided on one side of the U-shaped outer cylinder and an air outlet is provided on the other side;
U型外筒体的一侧内部设有内筒,内筒设置在靠近进气口的一侧,另一侧设有过滤组件;U型外筒体的底部设有排油口。There is an inner cylinder on one side of the U-shaped outer cylinder, which is located on the side close to the air inlet, and a filter assembly is provided on the other side; the bottom of the U-shaped outer cylinder is provided with an oil drain.
进一步的,所述进气口处设有进气管,进气管水平沿切线方向设置于U型外筒体左上侧,进气管的端部延伸至内筒的表面;以保证油气混合物沿所述筒体的切线方向进入U型外筒体的内部。Furthermore, an air inlet pipe is provided at the air inlet. The air inlet pipe is arranged horizontally and tangentially on the upper left side of the U-shaped outer cylinder. The end of the air inlet pipe extends to the surface of the inner cylinder; to ensure that the oil and gas mixture flows along the cylinder. The tangential direction of the body enters the interior of the U-shaped outer cylinder.
进一步的,所述内筒为实心圆柱筒,与U型外筒体的一侧侧垂直空间同轴心;内筒的上端固定于外筒体左侧垂直空间上端;所述内筒长度与外筒体左侧垂直空间长度相同,其长度不小于进气口直径5倍。Further, the inner cylinder is a solid cylindrical cylinder, which is coaxial with the vertical space on one side of the U-shaped outer cylinder; the upper end of the inner cylinder is fixed to the upper end of the vertical space on the left side of the outer cylinder; the length of the inner cylinder is consistent with that of the outer cylinder. The length of the vertical space on the left side of the cylinder is the same, and its length is not less than 5 times the diameter of the air inlet.
进一步的,所述U型外筒体的一侧的垂直空间内壁上设有集油网。优选的,集油网的长度与内筒长度相同,集油网的顶部设置在进气口的上方。Furthermore, an oil collection net is provided on the inner wall of the vertical space on one side of the U-shaped outer cylinder. Preferably, the length of the oil collecting net is the same as the length of the inner cylinder, and the top of the oil collecting net is arranged above the air inlet.
进一步的,所述U型外筒体的内径至少为进气管的内径3倍。Further, the inner diameter of the U-shaped outer cylinder is at least three times the inner diameter of the air intake pipe.
进一步的,所述内筒的外径与U型外筒体内径的差值为U型外筒体内径的0.3~0.4。Further, the difference between the outer diameter of the inner cylinder and the inner diameter of the U-shaped outer cylinder is 0.3 to 0.4 of the inner diameter of the U-shaped outer cylinder.
进一步的,所述过滤组件包括若干个过滤网,过滤网依次倾斜设置在U型外筒体内,过滤组件的底端设有引油管。优选的,所有过滤网的数量为2个。在一次油分离过程中未被分离出的液态油滴在外筒体左侧垂直空间被两个过滤网过滤,此为二次油分离过程。Further, the filter assembly includes several filter screens, which are arranged in an inclined manner in the U-shaped outer cylinder in sequence, and the bottom end of the filter assembly is provided with an oil guide pipe. Preferably, the number of all filters is 2. The liquid oil droplets that were not separated during the primary oil separation process are filtered by two filters in the vertical space on the left side of the outer cylinder. This is the secondary oil separation process.
引油管为半空心圆柱形引油管,滤网上的油液滴在重力的作用下沿引油管低落至外筒体底部。The oil guide pipe is a semi-hollow cylindrical oil guide pipe. The oil droplets on the filter drop along the oil guide pipe to the bottom of the outer cylinder under the action of gravity.
进一步的,所述过滤网与U型外筒体内壁的夹角为38°。Further, the angle between the filter screen and the inner wall of the U-shaped outer cylinder is 38°.
进一步的,U型外筒体的底部通过排油口设有出油管,出油管内设有杂质滤网,汇集左右两侧下落的油液滴,并将其排出。Furthermore, the bottom of the U-shaped outer cylinder is provided with an oil outlet pipe through the oil outlet, and an impurity filter is provided in the oil outlet pipe to collect the falling oil droplets on the left and right sides and discharge them.
进一步的,过滤网和杂质滤网材质均为06Cr19Ni10。Furthermore, the filter and impurity filter are both made of 06Cr19Ni10.
相对于现有技术,本实用新型所述的一种U型立式油分离器具有以下优势:Compared with the existing technology, the U-shaped vertical oil separator described in the present utility model has the following advantages:
由以上本实用新型所提供的技术方案来看,与传统技术相比,本实用新型提供了一种U型立式油分离器,左侧筒体内壁设有集油网,增大气体在壁面的扰动,使半径较小的液滴在集油网上形成半径较大的液滴,提高涡旋分离效果。右侧垂直空间内设有两层过滤网,且倾斜放置,增大了过滤面积。此U型立式油分离器将旋转分离过程与过滤分离过程分布在两个空间,减少了两个分离过程的互相影响,提高了整体的油分效果。Judging from the technical solutions provided by the utility model above, compared with the traditional technology, the utility model provides a U-shaped vertical oil separator. The inner wall of the left barrel is equipped with an oil collection net to increase the gas flow on the wall. The disturbance causes the droplets with smaller radius to form droplets with larger radius on the oil collection net, thereby improving the vortex separation effect. There are two layers of filters in the vertical space on the right side, which are placed at an angle to increase the filtering area. This U-shaped vertical oil separator distributes the rotation separation process and the filtration separation process in two spaces, reducing the mutual influence of the two separation processes and improving the overall oil separation effect.
附图说明Description of the drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings that constitute a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model. In the attached picture:
图1为本实用新型实施例所述的一种U型立式油分离器的示意图;Figure 1 is a schematic diagram of a U-shaped vertical oil separator according to an embodiment of the present utility model;
图2为本实用新型提供的一种U型立式油分离器内筒的俯视图;Figure 2 is a top view of the inner cylinder of a U-shaped vertical oil separator provided by the utility model;
图3为本实用新型提供的一种U型立式油分离器工作时(润滑油被分离的过程)示意图。Figure 3 is a schematic diagram of the U-shaped vertical oil separator during operation (the process of lubricating oil being separated) provided by the utility model.
附图标记说明:Explanation of reference symbols:
1、进气管;2、内筒;3、集油网;4、U型外筒体;5、出油管;6、杂质滤网;7、引油管;8、过滤网;9、排气管。1. Air intake pipe; 2. Inner cylinder; 3. Oil collection net; 4. U-shaped outer cylinder; 5. Oil outlet pipe; 6. Impurity filter; 7. Oil guide pipe; 8. Filter; 9. Exhaust pipe .
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, as long as there is no conflict, the embodiments and features of the embodiments of the present invention can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. The novel and simplified description does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. Furthermore, the terms “first”, “second”, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined by "first," "second," etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise stated, the meaning of "plurality" is two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
一种U型立式油分离器,包括U型外筒体4,U型外筒体4的一侧设有进气口,另一侧设有出气口;U型外筒体4的一侧内部设有内筒2,内筒2设置在靠近进气口的一侧,另一侧设有过滤组件;U型外筒体4的底部设有排油口。进气口处设有进气管1,进气管1水平沿切线方向设置于U型外筒体4左上侧,进气管1的端部延伸至内筒2的表面;以保证油气混合物沿所述筒体的切线方向进入U型外筒体4的内部。A U-shaped vertical oil separator includes a U-shaped outer cylinder 4. One side of the U-shaped outer cylinder 4 is provided with an air inlet, and the other side is provided with an air outlet; one side of the U-shaped outer cylinder 4 There is an inner cylinder 2 inside, which is located on one side close to the air inlet, and a filter assembly is provided on the other side; the bottom of the U-shaped outer cylinder 4 is provided with an oil drain port. An air inlet pipe 1 is provided at the air inlet. The air inlet pipe 1 is arranged horizontally and tangentially on the upper left side of the U-shaped outer cylinder 4. The end of the air inlet pipe 1 extends to the surface of the inner cylinder 2; to ensure that the oil and gas mixture flows along the cylinder. The tangential direction of the body enters the interior of the U-shaped outer cylinder 4.
内筒2为实心圆柱筒,与U型外筒体4的一侧侧垂直空间同轴心;内筒2的上端固定于外筒体左侧垂直空间上端;所述内筒2长度与外筒体左侧垂直空间长度相同,其长度不小于进气口直径5倍,U型外筒体4的一侧的垂直空间内壁上设有集油网3。优选的,集油网3的长度与内筒2长度相同,集油网的顶部设置在进气口的上方。The inner cylinder 2 is a solid cylindrical cylinder, coaxial with the vertical space on one side of the U-shaped outer cylinder 4; the upper end of the inner cylinder 2 is fixed to the upper end of the vertical space on the left side of the outer cylinder; the length of the inner cylinder 2 is the same as that of the outer cylinder. The length of the vertical space on the left side of the body is the same, and its length is not less than 5 times the diameter of the air inlet. The inner wall of the vertical space on one side of the U-shaped outer cylinder 4 is provided with an oil collection net 3. Preferably, the length of the oil collecting net 3 is the same as the length of the inner cylinder 2, and the top of the oil collecting net is arranged above the air inlet.
U型外筒体4的内径至少为进气管1的内径3倍。内筒2的外径与U型外筒体4内径的差值为U型外筒体4内径的0.3~0.4。过滤组件包括若干个过滤网8,过滤网8依次倾斜设置在U型外筒体4内,过滤组件的底端设有引油管7。优选的,所有过滤网8的数量为2个。在一次油分离过程中未被分离出的液态油滴在外筒体左侧垂直空间被两个过滤网8过滤,此为二次油分离过程。引油管7为半空心圆柱形引油管7,滤网上的油液滴在重力的作用下沿引油管7低落至外筒体底部。The inner diameter of the U-shaped outer cylinder 4 is at least three times the inner diameter of the intake pipe 1 . The difference between the outer diameter of the inner cylinder 2 and the inner diameter of the U-shaped outer cylinder 4 is 0.3 to 0.4 of the inner diameter of the U-shaped outer cylinder 4 . The filter assembly includes several filter screens 8, which are arranged obliquely in the U-shaped outer cylinder 4. The bottom end of the filter assembly is provided with an oil guide pipe 7. Preferably, the number of all filters 8 is 2. The liquid oil droplets that have not been separated during the primary oil separation process are filtered by two filters 8 in the vertical space on the left side of the outer cylinder. This is the secondary oil separation process. The oil guide pipe 7 is a semi-hollow cylindrical oil guide pipe 7. The oil droplets on the filter fall along the oil guide pipe 7 to the bottom of the outer cylinder under the action of gravity.
在具体实施中,过滤网8与U型外筒体4内壁的夹角为38°。U型外筒体4的底部通过排油口设有出油管5,出油管5内设有杂质滤网6,汇集左右两侧下落的油液滴,并将其排出。In specific implementation, the angle between the filter screen 8 and the inner wall of the U-shaped outer cylinder 4 is 38°. The bottom of the U-shaped outer cylinder 4 is provided with an oil outlet pipe 5 through an oil discharge port. An impurity filter 6 is provided in the oil outlet pipe 5 to collect the falling oil droplets on the left and right sides and discharge them.
在具体实施中,过滤网8和杂质滤网6材质均为06Cr19Ni10。In specific implementation, the filter screen 8 and the impurity filter screen 6 are both made of 06Cr19Ni10.
以U型外筒体4为整个油分的主体部分,外筒体左上侧切线方向设置于进气口,外筒体右上侧设置于出气口。内筒2同轴心安装于外筒体左侧垂直段内部,二者之间形成环形空间。The U-shaped outer cylinder 4 is the main part of the entire oil component. The upper left side of the outer cylinder is disposed at the air inlet in the tangential direction, and the upper right side of the outer cylinder is disposed at the air outlet. The inner cylinder 2 is coaxially installed inside the vertical section on the left side of the outer cylinder, and an annular space is formed between the two.
如图3所示:由进气口水平进入的油气混合物,在高压的作用下,在油分离器左侧环形空间内做高速涡旋向下运动。此时在离心力的作用下,气态冷媒与液态润滑油分离,润滑油附着在集油网3表面形成液态油膜,在重力的作用下,润滑油向下流动,汇集至油分底部,此为一次油分过程。As shown in Figure 3: the oil-gas mixture entering horizontally from the air inlet, under the action of high pressure, makes a high-speed vortex downward movement in the annular space on the left side of the oil separator. At this time, under the action of centrifugal force, the gaseous refrigerant and the liquid lubricating oil are separated, and the lubricating oil adheres to the surface of the oil collecting net 3 to form a liquid oil film. Under the action of gravity, the lubricating oil flows downward and collects at the bottom of the oil separation. This is the primary oil separation. process.
如图3所示:油气混合物经过一次油分之后,进入油分离器右侧,在压力的作用下垂直上升。在一次分离过程中少量未被分离出的直径较小的润滑油液珠在经过滤网8一和滤网二时,被附着在滤网表面,后在重力的作用下,通过滤网8一底部的引油管7低落至出油口附近,此为二次油分过程。As shown in Figure 3: after the oil-air mixture passes through the oil separation once, it enters the right side of the oil separator and rises vertically under the action of pressure. During a separation process, a small amount of unseparated lubricating oil beads with smaller diameters are attached to the surface of the filter screen when passing through the filter screen 8-1 and the filter screen 2, and then pass through the filter screen 8-1 under the action of gravity. The oil guide pipe 7 at the bottom is lowered to the vicinity of the oil outlet. This is a secondary oil separation process.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in within the protection scope of this utility model.
Claims (9)
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Assignee: FRIMEC (JIANGSU) ENVIRONMENT TECHNOLOGY Co.,Ltd. Assignor: Vick (Jiangsu) Environmental Equipment Co.,Ltd. Contract record no.: X2024980018843 Denomination of utility model: A U-shaped vertical oil separator Granted publication date: 20240220 License type: Common License Record date: 20241016 |
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