CN220495786U - Ion exchange resin pumping transfer device - Google Patents
Ion exchange resin pumping transfer device Download PDFInfo
- Publication number
- CN220495786U CN220495786U CN202322024986.3U CN202322024986U CN220495786U CN 220495786 U CN220495786 U CN 220495786U CN 202322024986 U CN202322024986 U CN 202322024986U CN 220495786 U CN220495786 U CN 220495786U
- Authority
- CN
- China
- Prior art keywords
- water
- frame
- ion exchange
- exchange resin
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000012546 transfer Methods 0.000 title claims abstract description 22
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 239000003456 ion exchange resin Substances 0.000 title claims abstract description 20
- 229920003303 ion-exchange polymer Polymers 0.000 title claims abstract description 20
- 238000005086 pumping Methods 0.000 title claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 101
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000007921 spray Substances 0.000 claims description 36
- 238000005096 rolling process Methods 0.000 claims description 13
- 238000005507 spraying Methods 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims 1
- 239000011347 resin Substances 0.000 abstract description 48
- 229920005989 resin Polymers 0.000 abstract description 48
- 240000008042 Zea mays Species 0.000 abstract description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 abstract description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 abstract description 2
- 235000005822 corn Nutrition 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005342 ion exchange Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 238000005349 anion exchange Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
Abstract
The utility model discloses an ion exchange resin pumping transfer device, and belongs to the technical field of corn deep processing equipment. The novel water collecting device mainly comprises a water outlet valve, a water collecting tank and a material collecting tank, and further comprises a frame, wherein a roller filter is arranged at the upper end of the frame, a material guide plate and a driving motor which are fixed on the frame are arranged at the tail end of the roller filter, a gear is fixedly connected with an output shaft of the driving motor, the bottom of the frame is provided with the material collecting tank matched with the material guide plate, a water collecting tank fixedly connected with the frame is arranged below the roller filter, a water guide pipe is fixedly connected with the center of the bottom of the water collecting tank, and the water collecting tank fixedly installed at the bottom of the frame is arranged below the water guide pipe. The utility model realizes the automatic pumping transfer of the ion exchange resin, greatly reduces the manual use, and has simple integral structure and low cost; the purpose of reducing the breakage rate of the resin is achieved by using a diaphragm pump instead of the centrifugal pump in the prior art. The utility model is mainly used for transferring the ion exchange resin.
Description
Technical Field
The utility model belongs to the technical field of corn deep processing equipment, and particularly relates to an ion exchange resin pumping transfer device.
Background
Ion exchange is the most important step in the refining process of starch sugar. The sugar solution contains various ions, pigments, organic acids, proteins and other impurities, most of which are removed by ion exchange, so that the ion exchange step is essential for refining syrup.
With the increase of the resin service cycle in production, the resin holes are blocked, and the resin exchange capacity and regeneration performance are greatly reduced. The anion exchange capacity of the resin is generally less than 50% after more than four years of use, the pure water for flushing is more than twice the new resin, the production efficiency is greatly reduced, and the production cost is increased. At this time, the resin is subjected to resuscitation. In addition, the old resin in the resin tank is scraped out manually for transferring by replacing the waste resin, and the new resin is filled manually. No matter how the resin is recovered or the waste resin is replaced, frequent resin moving in and out exist, and the conventional method is used for manually transferring the resin in and out of the tank body, so that the time and labor are wasted, the efficiency is low, the breakage rate of the resin is greatly improved, and unnecessary loss is caused.
The Chinese patent with the publication number of CN204164664U discloses a resin transfer system which comprises an A resin tank, a B resin tank, a centrifugal pump, an A valve, a B valve, a C valve, a water inlet pipe, a pressure water supply tank and a resin transfer pipe, wherein the resin transfer can be automatically carried out between two tank bodies. In the later use process, the device also has the following problems: 1. the high rotational speed of the centrifugal pump increases the breakage rate of the resin; 2. the centrifugal pump is used for pumping the water in the tank A to the top of the tank B, pressurizing the tank B to extrude the resin from the bottom of the tank B and forming negative pressure in the tank A to suck the resin and water at the bottom of the tank B back to the tank A, so that the centrifugal pump is a high-power centrifugal pump, and the economic benefit is poor; 3. the device has the sealing performance requirement on the tank body and is strict, so that the manufacturing cost is greatly increased.
Disclosure of Invention
The utility model aims to solve the technical problems that: the defect of the prior art is overcome, and the ion exchange resin pumping transfer device can realize the rapid transfer of ion exchange resin, and the damage rate of the resin is greatly reduced by using a diaphragm pump to replace a centrifugal pump.
An ion exchange resin pump sending transfer device, including outlet valve, header tank and collecting box, still include the frame, the frame upper end is equipped with the cylinder filter, cylinder filter tail end is equipped with guide plate and the driving motor of fixing on the frame, driving motor's output shaft fixedly connected with gear, the frame bottom is equipped with the collecting box with guide plate matched with, cylinder filter below is equipped with the water catch bowl with frame fixed connection, water catch bowl bottom center fixedly connected with water guide pipe, water guide pipe below is equipped with the header tank of fixed mounting in the frame bottom, header tank bottom fixed mounting has the drain pipe, drain pipe middle part flange joint has the outlet valve, drain pipe end fixedly connected with spray pump, the water jet fixedly connected with hose of spray pump, the other end fixedly connected with of hose spouts the suction head, another opening of spouting the suction head is connected with diaphragm pump through the hose, the discharge gate fixedly connected with pan feeding pipe of diaphragm pump, the other end extension of pan feeding pipe is inside the cylinder filter.
Preferably, the flow rate of the diaphragm pump is 100-300L/min.
Preferably, the flow rate of the water jet pump is 100-300L/min.
Preferably, the roller filter comprises a roller and a filter screen, wherein the filter screen is fixedly connected to the inner wall of the roller, a rolling ring is fixedly arranged on the outer wall of the front end of the roller, a pulley is connected to the rolling ring in a rolling manner, a base of the pulley is fixedly connected to the frame, a driving toothed ring is fixedly arranged on the outer wall of the tail end of the roller, and the driving toothed ring is meshed with a gear on the driving motor.
Preferably, the filter screen is made of nylon material, and the fineness is 40-80 meshes.
Preferably, the roller filter is obliquely arranged, and the inclination angle is 15-30 degrees.
Preferably, the spray head comprises a water distributor and a suction nozzle, the suction nozzle is arranged in the center of the water distributor, the top of the spray head is provided with a guide opening communicated with the suction nozzle, the guide opening is connected with a feed inlet of a diaphragm pump through a hose, the water distributor is of an annular shower structure, a spray hole is formed in the bottom of the water distributor, a water inlet is formed in the side wall of the water distributor, and the water inlet is connected with a spray pump through the hose.
Preferably, the spray head is made of stainless steel, the aperture of the spray hole is 0.2-1 cm, and the diameter of the opening end of the suction nozzle is 3-10 cm.
Compared with the prior art, the utility model has the beneficial effects that:
1. the utility model can realize the automatic pumping transfer of the ion exchange resin, greatly reduces the manual use, greatly improves the working efficiency, and has simple equipment, small investment and obvious economic benefit compared with the prior art;
2. compared with the traditional manual method, the utility model can not cause the leakage of water and resin, greatly improves the working environment, greatly reduces the damage rate of the resin by using the diaphragm pump, and reduces unnecessary resin loss.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view showing the internal structure of the nozzle according to the present utility model;
FIG. 3 is a schematic view of a drum filter according to the present utility model;
fig. 4 is a schematic diagram of the present utility model.
In the figure, 1, a suction nozzle; 2. a diaphragm pump; 3. a roller filter; 4. a water collection tank; 5. a water jet pump; 6. a water outlet valve; 7. a water distributor; 8. a suction nozzle; 9. a roller; 901. driving the toothed ring; 902. a rolling ring; 10. a filter screen; 11. a water collection tank; 12. a material guide plate; 13. a spray hole; 14. a feeding pipe; 15. a pulley; 16. a driving motor; 17. a frame; 18. a material collecting box; 19. a water conduit; 20. a water drain pipe; 21. a hose; 22. a water inlet; 23. and a material guiding port.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
as shown in figures 1 and 4, an ion exchange resin pumping transfer device comprises a water outlet valve 6, a water collecting tank 4 and a material collecting tank 18, and further comprises a frame 17, wherein the inner part of the frame 17 is divided into three layers, a driving motor 16, a pulley 15 and a roller filter 3 are arranged at the upper end of the frame 17, a water collecting tank 11 and a material guide plate 12 are arranged at the middle layer of the frame 17, the material collecting tank 18 and the water collecting tank 4 are arranged at the bottom of the frame 17, the roller filter 3 is arranged at the upper end of the frame 17, the material guide plate 12 and the driving motor 16 are arranged at the tail end of the roller filter 3, the material guide plate 12 is used for receiving resin screened by the roller filter 3 and guiding the resin into a material collecting tank 18 below, a gear is fixedly connected with an output shaft of the driving motor 16, the bottom of the frame 17 is provided with the material collecting tank 18 matched with the material guide plate 12, the water collecting tank 11 fixedly connected with the frame 17 is arranged below the roller filter 3, a water guide pipe 19 is fixedly connected with the center of the bottom of the water collecting tank 11, the water guide pipe 19 is arranged below the water guide pipe 19 and the water collecting tank 4 fixedly arranged at the bottom of the frame 17, the water collecting tank 11 is used for receiving water filtered by the roller filter 3, and water is recycled through the water guide pipe 19, and water consumption is greatly reduced.
The bottom of the water collecting tank 4 is fixedly provided with a water drain pipe 20, the middle part of the water drain pipe 20 is connected with a water outlet valve 6 in a flange manner, the opening and closing of water flow are controlled, the tail end of the water drain pipe 20 is fixedly connected with a water spray pump 5, the water spray pump 5 is a self-priming water pump, the flow of the water spray pump 5 is 100-300L/min, the flow of the water spray pump 5 is preferably 150L/min, the water spray pump 5 is positioned at the downstream of the water outlet valve 6, power is provided for resin flushing, the actual flow is the same as that of the diaphragm pump 2 during operation, the water spray port of the water spray pump 5 is fixedly connected with a hose 21, the other end of the hose 21 is fixedly connected with a spray head 1, the other opening of the spray head 1 is connected with the diaphragm pump 2 through the hose 21, the diaphragm pump 2 is an electric diaphragm pump, the flow of the diaphragm pump 2 is 100-300L/min, the flow of the diaphragm pump 2 is preferably 150-L/min, the diaphragm pump 2 works by utilizing a siphon principle, fluid with particles is allowed to pass through easily, blocking can not be caused, the integrity of particles can be kept, the particles can not be damaged, the discharge pipe 14 of the diaphragm pump is fixedly connected with the diaphragm pump 2, and the other end of the discharge pipe 14 extends into the drum 3.
As shown in fig. 2, the spray head 1 comprises a water distributor 7 and a suction nozzle 8, the suction nozzle 8 is arranged in the center of the water distributor 7, the diameter of the opening end of the suction nozzle 8 is 3-10 cm, preferably 6cm, a guide opening 23 communicated with the suction nozzle 8 is arranged at the top of the spray head 1, the guide opening 23 is connected with the feed inlet of the diaphragm pump 2 through a hose 21, the water distributor 7 is of a ring-shaped sprinkler structure, the bottom of the water distributor 7 is provided with spray holes 13, the aperture of the spray holes 13 is 0.2-1 cm, the aperture of the spray holes 13 is preferably 0.5cm, the number of the spray holes 13 is adjusted according to the production flow, water inlets 22 are formed in the side wall of the water distributor 7, and the water inlets 22 are connected with the water spraying pump 5 through the hose 21. The spray head 1 is made of stainless steel.
As shown in fig. 3, the roller filter 3 comprises a roller 9 and a filter screen 10, the roller filter 3 is a shaftless roller filter, the filter screen 10 is fixedly connected to the inner wall of the roller 9, the filter screen 10 is made of nylon, the fineness is 40-80 meshes, the fineness of the filter screen 10 is preferably 60 meshes, the roller filter 3 is obliquely arranged, the inclination angle of the roller filter 3 is 15-30 degrees, the inclination angle of the roller filter 3 is preferably 20 degrees, a rolling ring 902 is fixedly arranged on the outer wall of the front end of the roller 9, a retainer ring is arranged on the outer wall of the rolling ring 902 and is used for axially supporting the roller filter 3 in cooperation with a pulley 15, the rolling ring 902 is in rolling connection with the pulley 15, the base of the pulley 15 is fixedly connected to a frame 17, the pulley 15 is matched with the rolling ring 902 to realize radial support of the roller filter 3, the outer wall of the tail end of the roller 9 is fixedly provided with a driving toothed ring 901, the driving toothed ring 901 is meshed with a gear on a driving motor 16, and the driving motor 16 drives the roller filter 3 to rotate, so as to realize resin screening.
The working process comprises the following steps: the spray head 1 is placed on the surface of a resin layer in a resin tank through a manhole on the resin tank, the resin in the tank is in a submerged state at the moment, the water collecting tank 4 is in a water state at the moment, and the water quantity is larger than the resin volume water outlet valve 6 and the spray pump 5 in the resin tank. The water is sprayed out by the water distributor 7 of the spray nozzle 1 to stir the resin near the spray nozzle 1, and the water flow is in a boiling and rolling state by wrapping the resin. Then the diaphragm pump 2 is opened, the flow rate of the diaphragm pump 2 is the same as that of the water spraying pump 5, the resin and water mixture is pumped to the feeding pipe 14 through the diaphragm pump 2 by the suction nozzle 8, and the resin and water mixture is injected into the roller filter 3 through the feeding pipe 14. The resin is trapped, and is collected in a collection box 18 through a material guide plate 12 under the rotation and transportation of a roller 9, and water is collected by a water collecting tank 11 through a filter screen 10 and then collected in the water collecting tank 4 for reuse. Along with the continuous pumping out of the resin, the resin layer in the resin tank continuously descends, and the spray head 1 freely descends under the action of gravity until the resin is completely pumped out.
The utility model realizes the automatic pumping transfer of the ion exchange resin, greatly reduces the manual use, and has simple integral structure and low cost; the purpose of reducing the resin breakage rate is achieved by using the diaphragm pump 2 instead of the centrifugal pump in the related art.
Claims (8)
1. The utility model provides an ion exchange resin pump sending transfer device, includes outlet valve (6), header tank (4) and header tank (18), its characterized in that: still include frame (17), frame (17) upper end is equipped with cylinder filter (3), cylinder filter (3) tail end is equipped with stock guide (12) and driving motor (16) of fixing on frame (17), driving motor (16) output shaft fixedly connected with gear, frame (17) bottom is equipped with stock guide (12) matched with collection tank (18), cylinder filter (3) below is equipped with water catch bowl (11) with frame (17) fixed connection, water catch bowl (11) bottom center fixedly connected with aqueduct (19), water catch bowl (19) below is equipped with water header (4) of fixed mounting in frame (17) bottom, water header (4) bottom fixed mounting has drain pipe (20), drain pipe (20) middle part flange joint has outlet valve (6), drain pipe (20) end fixedly connected with spray pump (5), spray pump (5) fixed connection hose (21) in the mouth, the other end fixedly connected with of hose (21) spouts spray head (1), another opening of spray head (1) is connected with diaphragm pump (2) through hose (21), discharge diaphragm (14) fixed connection goes into the pump (14), the other end of the feeding pipe (14) extends into the roller filter (3).
2. An ion exchange resin pumping transfer unit as defined in claim 1, wherein: the flow rate of the diaphragm pump (2) is 100-300L/min.
3. An ion exchange resin pumping transfer unit as defined in claim 1, wherein: the flow rate of the water spraying pump (5) is 100-300L/min.
4. An ion exchange resin pumping transfer unit as defined in claim 1, wherein: the roller filter (3) comprises a roller (9) and a filter screen (10), wherein the filter screen (10) is fixedly connected to the inner wall of the roller (9), a rolling ring (902) is fixedly arranged on the outer wall of the front end of the roller (9), a pulley (15) is connected to the rolling ring (902) in a rolling manner, a base of the pulley (15) is fixedly connected to a frame (17), a driving toothed ring (901) is fixedly arranged on the outer wall of the tail end of the roller (9), and the driving toothed ring (901) is connected with a gear on a driving motor (16) in a meshed manner.
5. An ion exchange resin pumping transfer unit as defined in claim 4, wherein: the filter screen (10) is made of nylon material, and the fineness is 40-80 meshes.
6. An ion exchange resin pumping transfer unit as defined in claim 1, wherein: the roller filter (3) is obliquely arranged, and the inclination angle is 15-30 degrees.
7. An ion exchange resin pumping transfer unit as defined in claim 1, wherein: the utility model provides a water distributor, spout nozzle (1) is including water distributor (7) and inhale material mouth (8), inhale material mouth (8) setting in the central authorities of water distributor (7), spout nozzle (1) top be equipped with inhale material mouth (8) intercommunication guide mouth (23), guide mouth (23) are connected with the feed inlet of diaphragm pump (2) through hose (21), water distributor (7) are cyclic annular gondola water faucet structure, spray hole (13) have been seted up to water distributor (7) bottom, water inlet (22) have been seted up on water distributor (7) lateral wall, water inlet (22) are connected with spray pump (5) through hose (21).
8. An ion exchange resin pumping transfer unit as defined in claim 7, wherein: the spraying head (1) is made of stainless steel, the aperture of the spraying hole (13) is 0.2-1 cm, and the diameter of the opening end of the material sucking nozzle (8) is 3-10 cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322024986.3U CN220495786U (en) | 2023-07-31 | 2023-07-31 | Ion exchange resin pumping transfer device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322024986.3U CN220495786U (en) | 2023-07-31 | 2023-07-31 | Ion exchange resin pumping transfer device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220495786U true CN220495786U (en) | 2024-02-20 |
Family
ID=89865369
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322024986.3U Active CN220495786U (en) | 2023-07-31 | 2023-07-31 | Ion exchange resin pumping transfer device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220495786U (en) |
-
2023
- 2023-07-31 CN CN202322024986.3U patent/CN220495786U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |