CN220491733U - Automatic winding machine - Google Patents
Automatic winding machine Download PDFInfo
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- CN220491733U CN220491733U CN202321593304.4U CN202321593304U CN220491733U CN 220491733 U CN220491733 U CN 220491733U CN 202321593304 U CN202321593304 U CN 202321593304U CN 220491733 U CN220491733 U CN 220491733U
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- wire
- clamping mechanism
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- driving
- winding device
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- 238000004804 winding Methods 0.000 title claims abstract description 149
- 238000005520 cutting process Methods 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims description 107
- 238000003825 pressing Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005491 wire drawing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Abstract
The utility model relates to the field of winding machine design, in particular to an automatic winding machine. The wire feeding device is used for conveying wires; the first winding device is used for winding the first end of the wire rod output by the wire feeding device; a cutting device for cutting the wire rod output from the first winding device to a fixed length; the second winding device is used for winding the coil at the second end of the wire rod with the cut fixed length; the third winding device is used for winding the coil at the second end of the wire rod with the cut fixed length; through setting up of send traditional automatic coiling machine, can be efficient carry out the coil coiling to two sections wires through send traditional wire winding device, first winding device, second winding device, cutting device, third winding device, move line device and conveyor, very big improvement the production efficiency of this twin coil, be suitable for industrial application.
Description
Technical Field
The utility model relates to the field of winding machine design, in particular to an automatic winding machine.
Background
Coils are generally referred to as windings of wire in the form of loops, the most common coil applications being: motors, inductors, transformers, loop antennas, etc. The twin coil is a motor coil in which two coil formers are connected by a wire.
The existing automatic twin coil winding machine only has two winding heads, namely a first winding head and a second winding head, and the two winding heads respectively finish the first coil and the second coil of the twin coil, so that the traditional twin coil winding machine can only produce one twin coil at a time, has low production efficiency and is not suitable for industrial application.
For this reason, a technical means is needed to solve the above-mentioned drawbacks.
Disclosure of Invention
The utility model adopts the following technical scheme:
an automatic winding machine, the automatic winding machine comprising
The wire feeding device is used for conveying wires;
the first winding device is used for winding the first end of the wire rod output by the wire feeding device;
a cutting device for cutting the wire rod output from the first winding device to a fixed length;
the second winding device is used for winding the coil at the second end of the wire rod with the cut fixed length;
the third winding device is used for winding the second end of the wire rod with the cut fixed length;
a wire transfer device for transferring the cut wire rod with a fixed length outputted from the cutting device to the second winding device or the third winding device;
and the conveying device is used for conveying the wire rod after the second winding device or the third winding device is wound to the next working procedure.
Preferably, the wire feeding device comprises a first wire feeding wheel, a second wire feeding wheel, a first driving assembly for driving the second wire feeding wheel to be close to or far away from the first wire feeding wheel, a second driving assembly for driving the first wire feeding wheel to rotate, and a third driving assembly for driving the second wire feeding wheel to rotate.
Preferably, the cutting device comprises a cutter and a fourth driving assembly for driving the cutter to move.
Preferably, the line shifting device comprises a first line clamping mechanism for clamping and fixing the first end of the wire, a second line clamping mechanism for clamping and fixing the second end of the wire, a pull line mechanism and a line shifting and cutting mechanism; the second wire clamping mechanism is arranged at the output end of the cutting device; the first wire clamping mechanism is arranged on one side of the second wire clamping mechanism, and the output end of the cutting device, the working end of the first wire clamping mechanism and the working end of the second wire clamping mechanism are positioned on an axis; the wire pulling mechanism is arranged between the first wire clamping mechanism and the second wire clamping mechanism, and is used for clamping and fixing a first end output from the cutting device and transferring the first end to a working end of the first wire clamping mechanism; the moving and cutting mechanism is connected with the first wire clamping mechanism and the second wire clamping mechanism and is used for moving wires between the first wire clamping mechanism and the second wire clamping mechanism to the second winding device or the third winding device.
Preferably, the wire pulling mechanism comprises a first sliding rail assembly arranged between the first wire clamping mechanism and the second wire clamping mechanism, a sliding plate arranged on the first sliding rail assembly, a fifth driving assembly used for driving the sliding plate to move on the sliding rail assembly, a first clamping block arranged on the sliding plate, and a sixth driving assembly used for driving the first clamping block to move downwards so as to press wires.
Preferably, the first wire clamping mechanism comprises a clamping jaw cylinder connected with the moving and cutting machine; the second wire clamping mechanism comprises a pressing plate, a second pressing block arranged on the pressing plate and a seventh driving assembly for driving the second pressing block to move downwards; the seventh driving component is connected with the moving and cutting mechanism.
Preferably, the moving and cutting mechanism comprises a second sliding rail assembly and a third sliding rail assembly; the second sliding rail component is arranged above one side of the output end of the cutting device; the second winding device and the third winding device are respectively arranged at two sides of the second sliding rail assembly, and the second wire clamping mechanism is connected with the second sliding rail assembly and can move on the second sliding rail assembly; the third sliding rail component is arranged on one side of the second sliding rail component side by side and is connected with the first wire clamping mechanism.
Preferably, the moving and cutting mechanism further comprises an eighth driving assembly for driving the second wire clamping mechanism to move on the second sliding rail assembly and a ninth driving assembly for driving the first wire clamping mechanism to move on the first sliding rail assembly.
Preferably, the conveying device comprises a first manipulator assembly arranged on one side of the second winding device, a first transmission belt arranged on one side of the first manipulator assembly, a second manipulator assembly arranged on one side of the third winding device, and a second transmission belt arranged on one side of the second manipulator assembly.
According to the automatic winding machine, compared with the traditional automatic winding machine, the two-section wire can be efficiently wound through the arrangement of the wire feeding device, the first winding device, the second winding device, the cutting device, the third winding device, the wire moving device and the conveying device, so that the production efficiency of the twined coil is greatly improved, and the automatic winding machine is suitable for industrial application.
Drawings
FIG. 1 is a front overall schematic view of an automatic winding machine according to the present utility model;
FIG. 2 is a rear view of the automatic winding machine of the present utility model;
fig. 3 is a top view of the automatic winding machine of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 3, as shown in fig. 1 to 3, an automatic winding machine includes a wire feeding device 10, and the wire feeding device 10 is used for conveying wires;
the first winding device 20, the first winding device 20 is used for winding the first end of the wire rod output by the wire feeding device;
a cutting device 30, wherein the cutting device 30 is used for cutting the wire rod output from the first winding device 20 to a fixed length;
the second winding device 40 is used for winding the second end of the wire rod with the cut fixed length;
the third winding device 50, the third winding device 50 is used for winding the second end of the wire rod after the fixed length is cut off;
a wire transfer device 60, the wire transfer device 60 being used for transferring the wire cut by the fixed length outputted from the cutting device 30 to the second winding device 40 or the third winding device 50;
and a conveying device 70, wherein the conveying device 70 is used for conveying the wire rod after the second winding device 40 or the third winding device 50 is wound to the next process.
Specifically, the automatic winding machine according to the present utility model is characterized in that, when in operation, a wire is conveyed to a first winding device 20 through a wire feeding device 10, and then the first winding device 20 performs coil winding operation on the end of the conveyed wire, that is, the first end of the wire, and after the first end of the wire is wound, the wire feeding device 10 continues to operate, the wire is conveyed out of the first winding device 20 and conveyed to a cutting device 30, after the wire with a predetermined length passes through the cutting device 30, the cutting device 30 cuts the wire by a fixed length, and then a wire transferring device 60 conveys the wire with the cut fixed length to a second winding device 40, at this time, the second end of the wire is positioned in the working end of the second winding device 40, and after the first end of the wire is wound, the second end of the wire is wound by the second winding device 40, and then the wire is conveyed to the next process through the wire feeding device 10; it should be noted that, in the present utility model, the winding efficiency of the first winding device 20 is higher than that of the second winding device 40 and the third winding device 50, when the second winding device 40 performs the winding operation of the second end of the wire, the first winding device 20 has completed the winding operation of the first end of the next wire, and then the second end of the next wire is conveyed to the third winding device 50 through the cutting device 30 and the wire shifting device 60, and the third winding device 50 performs coil winding on the second end of the next wire, and after that, the second end of the next wire is conveyed to the next process through the conveying device 70. Specifically, the structural arrangements of the first winding device 20, the second winding device 40 and the third winding device 50 are all conventional, and will not be described herein.
According to the automatic winding machine, compared with the traditional automatic winding machine, the two-section wire can be efficiently wound through the arrangement of the first winding device 20, the second winding device 40 and the third winding device 50, so that the production efficiency of the twin coil is greatly improved, and the automatic winding machine is suitable for industrial application.
In a specific embodiment, the wire feeding apparatus 10 includes a first wire feeding wheel 101, a second wire feeding wheel 102, a first driving assembly 103 for driving the second wire feeding wheel 102 toward or away from the first wire feeding wheel 101, a second driving assembly 104 for driving the first wire feeding wheel 101 to rotate, and a third driving assembly 105 for driving the second wire feeding wheel 102 to rotate.
Specifically, when wire feeding is required, the wire is located between the first wire feeding wheel 101 and the second wire feeding wheel 102, then the first driving component 103 drives the second wire feeding wheel 102 to approach and abut against the first wire feeding wheel 101, and then the second wire feeding component and the third wire feeding component drive the first wire feeding wheel 101 and the second wire feeding wheel 102 to rotate, so that the wire is driven to move and be conveyed. Further, the first driving assembly 103 includes a first cylinder connected to the second wire feeding wheel 102, and the second driving assembly 104 and the third driving assembly 105 are a first motor and a second motor connected to the first wire feeding wheel 101 and the second wire feeding wheel 102, respectively.
It should be noted that, in the conventional automatic winding machine, the distance wire feeding is generally realized through a ball screw, and each time the wire feeding ball screw walks one reciprocating way, the consumed time is long; in the utility model, compared with the traditional ball screw wire feeding, the reciprocating action is reduced by arranging the first wire feeding wheel 101 and the second wire feeding wheel 102, and the utility model has the advantages of high wire feeding efficiency, stable wire feeding distance dimension, uniform wire thickness and the like.
In one embodiment, the cutting device 30 includes a cutter and a fourth driving assembly for driving the cutter to move. Specifically, after the wire rod with the preset length passes through the working end of the cutting device 30, the fourth driving assembly drives the cutter to move, and cuts off the wire rod. Specifically, the fourth driving assembly comprises a second cylinder connected with the cutter.
In a specific embodiment, the wire shifting device 60 includes a first wire clamping mechanism 601 for clamping and fixing a first end of a wire, a second wire clamping mechanism 602 for clamping and fixing a second end of the wire, a wire pulling mechanism 603, and a wire shifting mechanism 604; the second wire clamping mechanism 602 is mounted at the output end of the cutting device 30; the first wire clamping mechanism 601 is installed on one side of the second wire clamping mechanism 602, and the output end of the cutting device 30, the working end of the first wire clamping mechanism 601 and the working end of the second wire clamping mechanism 602 are located on the axis; the wire pulling mechanism 603 is installed between the first wire clamping mechanism 601 and the second wire clamping mechanism 602, and the wire pulling mechanism 603 is used for clamping and fixing the first end output from the cutting device 30 and transferring the first end to the working end of the first wire clamping device; the moving and cutting mechanism 604 is connected to the first wire clamping mechanism 601 and the second wire clamping mechanism 602, and is used for moving the wire between the first wire clamping mechanism 601 and the second wire clamping mechanism 602 to the second winding device 40 or the third winding device 50. Specifically, during operation, when the coil winding at the first end is completed in the first winding device 20 and the fixed-length cutting operation of the cutting device 30 is enough, the wire pulling mechanism 603 clamps and fixes the wire output from the cutting device 30, after the wire pulling mechanism 603 moves to drag the wire to the working end of the first wire clamping mechanism after the wire is clamped and fixed, at this time, the first end (i.e. the end for completing the coil winding) of the wire is located at the working end of the first wire clamping mechanism, the second end of the wire is located at the working end of the second wire clamping mechanism, and then the first wire clamping mechanism and the second wire clamping mechanism clamp both ends of the wire, and the wire after the clamping and fixing is conveyed to the working end of the second winding device 40 or the third winding device 50 under the driving of the moving and cutting mechanism 604.
In one specific embodiment, the wire pulling mechanism 603 includes a first slide rail assembly mounted between the first wire clamping mechanism 601 and the second wire clamping mechanism 602, a slide plate 605 mounted on the first slide rail assembly, a fifth driving assembly for driving the slide plate 605 to move on the slide rail assembly, a first clamping block mounted on the slide plate 605, and a sixth driving assembly for driving the first clamping block to move downward to press the wire. Specifically, the cutting device 30 outputs the first end of the wire to the lower portion of the first clamping block, and then the sixth driving assembly drives the first clamping block to move downward and press the first end of the wire, and then the fifth driving assembly works to drive the moving plate on the first sliding rail assembly to move to the working end of the first wire clamping mechanism.
In one embodiment, the first wire clamping mechanism 601 includes a clamping jaw cylinder 606 coupled to the cutting mechanism 604; the second wire clamping mechanism 602 comprises a pressing plate 607, a second pressing block 608 arranged on the pressing plate 607, and a seventh driving component 609 for driving the second pressing block 608 to move downwards; a seventh drive assembly 609 is coupled to the shifting mechanism 604. Specifically, under the driving of the wire pulling mechanism 603, the first end of the wire output by the cutting device 30 is located at the working end of the clamping jaw flag cylinder, the second end of the wire is located above the pressing plate 607, then the clamping jaw cylinder 606 clamps the first end of the wire, the seventh driving assembly 609 drives the second pressing block 608 to move down and press and fix the second end of the wire, and then the cutting mechanism 604 moves the clamped and fixed wire into the second winding device 40 or the third winding device 50.
In one particular embodiment, the shift and cutoff mechanism 604 includes a second slide rail assembly 610 and a third slide rail assembly 611; the second sliding rail assembly 610 is installed above one side of the output end of the cutting device 30; the second winding device 40 and the third winding device 50 are respectively installed at two sides of the second sliding rail assembly 610, and the second wire clamping mechanism 602 is connected with the second sliding rail assembly 610 and can move on the second sliding rail assembly 610; the third rail assembly 611 is mounted side by side on one side of the second rail assembly 610 and is connected to the first wire clamping mechanism 601.
Specifically, when the wire clamping device is in operation, after the first wire clamping mechanism 601 and the second wire clamping mechanism 602 clamp and fix two ends of the wire, the second slide rail assembly 610 and the third slide rail assembly 611 move synchronously, so that the fixed wire is pushed to the working end of the second winding device 40 or the third winding device 50, in this embodiment, since the second winding device 40 and the third winding device 50 are respectively mounted at two ends of the second slide rail, the second wire clamping mechanism is slidably mounted on the second slide rail assembly 610, i.e. the second wire clamping mechanism is mounted between the second winding device 40 and the third winding device 50, thereby avoiding the second winding device 40 from winding the second end of the first wire and the second wire clamping mechanism from interfering with the two working conditions of the next wire to the third winding device 50.
In a specific embodiment, the cutting mechanism 604 further includes an eighth driving component for driving the second wire clamping mechanism 602 to move on the second sliding rail component 610, and a ninth driving component for driving the first wire clamping mechanism to move on the first sliding rail component.
In a specific embodiment, the conveying device 70 includes a first manipulator assembly 701 mounted on the side of the second winding device 40, a first driving belt 702 mounted on the side of the first manipulator assembly 701, a second manipulator assembly 703 mounted on the side of the third winding device 50, and a second driving belt 704 mounted on the side of the second manipulator assembly 703. Specifically, when the second winding device 40 or the third winding device 50 winds the second end of the wire rod, the first manipulator assembly 701 or the second manipulator assembly 703 clamps and transfers the completed wire weight to the first conveyor belt or the second conveyor belt 704, and then the wire weight is transferred to the next process through the first conveyor belt or the second conveyor belt 704.
According to the automatic winding machine, compared with the traditional automatic winding machine, the coil winding of wires at two ends can be efficiently performed through the arrangement of the wire feeding device 10, the first winding device 20, the second winding device 40, the cutting device 30, the third winding device 50, the wire shifting device 60 and the conveying device 70, so that the production efficiency of the twined coil is greatly improved, and the automatic winding machine is suitable for industrial application.
The foregoing examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (5)
1. An automatic winding machine, characterized in that: the automatic winding machine comprises
The wire feeding device is used for conveying wires; the wire feeding device comprises a first wire feeding wheel, a second wire feeding wheel, a first driving assembly for driving the second wire feeding wheel to be close to or far away from the first wire feeding wheel, a second driving assembly for driving the first wire feeding wheel to rotate, and a third driving assembly for driving the second wire feeding wheel to rotate;
the first winding device is used for winding the first end of the wire rod output by the wire feeding device;
a cutting device for cutting the wire rod output from the first winding device to a fixed length; the cutting device comprises a cutter and a fourth driving assembly for driving the cutter to move;
the second winding device is used for winding the coil at the second end of the wire rod with the cut fixed length;
the third winding device is used for winding the second end of the wire rod with the cut fixed length;
a wire transfer device for transferring the cut wire rod with a fixed length outputted from the cutting device to the second winding device or the third winding device; the wire shifting device comprises a first wire clamping mechanism for clamping and fixing the first end of the wire, a second wire clamping mechanism for clamping and fixing the second end of the wire, a wire pulling mechanism and a wire shifting and cutting mechanism; the second wire clamping mechanism is arranged at the output end of the cutting device; the first wire clamping mechanism is arranged on one side of the second wire clamping mechanism, and the output end of the cutting device, the working end of the first wire clamping mechanism and the working end of the second wire clamping mechanism are positioned on an axis; the wire pulling mechanism is arranged between the first wire clamping mechanism and the second wire clamping mechanism, and is used for clamping and fixing a first end output from the cutting device and transferring the first end to a working end of the first wire clamping mechanism; the moving and cutting mechanism is connected with the first wire clamping mechanism and the second wire clamping mechanism and is used for moving wires between the first wire clamping mechanism and the second wire clamping mechanism to the second winding device or the third winding device;
the conveying device is used for conveying the wire rod after the second winding device or the third winding device is wound to the next working procedure; the conveying device comprises a first manipulator assembly arranged on one side of the second winding device, a first transmission belt arranged on one side of the first manipulator assembly, a second manipulator assembly arranged on one side of the third winding device and a second transmission belt arranged on one side of the second manipulator assembly.
2. An automatic winding machine according to claim 1, wherein: the wire drawing mechanism comprises a first sliding rail assembly arranged between the first wire clamping mechanism and the second wire clamping mechanism, a sliding plate arranged on the first sliding rail assembly, a fifth driving assembly used for driving the sliding plate to move on the sliding rail assembly, a first clamping block arranged on the sliding plate, and a sixth driving assembly used for driving the first clamping block to move downwards so as to press wires.
3. An automatic winding machine according to claim 1, wherein: the first wire clamping mechanism comprises a clamping jaw cylinder connected with the moving and cutting machine; the second wire clamping mechanism comprises a pressing plate, a second pressing block arranged on the pressing plate and a seventh driving assembly for driving the second pressing block to move downwards; the seventh driving component is connected with the moving and cutting mechanism.
4. An automatic winding machine according to claim 2, wherein: the moving and cutting mechanism comprises a second sliding rail assembly and a third sliding rail assembly; the second sliding rail component is arranged above one side of the output end of the cutting device; the second winding device and the third winding device are respectively arranged at two sides of the second sliding rail assembly, and the second wire clamping mechanism is connected with the second sliding rail assembly and can move on the second sliding rail assembly; the third sliding rail component is arranged on one side of the second sliding rail component side by side and is connected with the first wire clamping mechanism.
5. An automatic winding machine according to claim 4, wherein: the moving and cutting mechanism further comprises an eighth driving assembly for driving the second wire clamping mechanism to move on the second sliding rail assembly and a ninth driving assembly for driving the first wire clamping mechanism to move on the first sliding rail assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321593304.4U CN220491733U (en) | 2023-06-21 | 2023-06-21 | Automatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321593304.4U CN220491733U (en) | 2023-06-21 | 2023-06-21 | Automatic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220491733U true CN220491733U (en) | 2024-02-13 |
Family
ID=89826324
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321593304.4U Active CN220491733U (en) | 2023-06-21 | 2023-06-21 | Automatic winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220491733U (en) |
-
2023
- 2023-06-21 CN CN202321593304.4U patent/CN220491733U/en active Active
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