CN220468148U - Full-automatic screw black dyeing machine - Google Patents
Full-automatic screw black dyeing machine Download PDFInfo
- Publication number
- CN220468148U CN220468148U CN202321560649.XU CN202321560649U CN220468148U CN 220468148 U CN220468148 U CN 220468148U CN 202321560649 U CN202321560649 U CN 202321560649U CN 220468148 U CN220468148 U CN 220468148U
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- China
- Prior art keywords
- station
- tank
- automatic screw
- blackening
- cleaning
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- 238000004043 dyeing Methods 0.000 title claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 238000005406 washing Methods 0.000 claims abstract description 36
- 238000002791 soaking Methods 0.000 claims abstract description 27
- 230000018044 dehydration Effects 0.000 claims abstract description 19
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000005554 pickling Methods 0.000 claims abstract description 11
- 238000001291 vacuum drying Methods 0.000 claims abstract description 11
- 239000002253 acid Substances 0.000 claims abstract description 9
- 238000006243 chemical reaction Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 7
- 239000012459 cleaning agent Substances 0.000 abstract description 4
- 230000003749 cleanliness Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 239000006210 lotion Substances 0.000 abstract description 4
- 230000002265 prevention Effects 0.000 abstract description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000002401 inhibitory effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model discloses a full-automatic screw black dyeing machine, which comprises: the device comprises a feeding table, a discharging table, a mechanical arm, a workpiece basket and a cleaning channel, wherein the feeding table is arranged at the feeding end of the cleaning channel, the discharging table is arranged at the discharging end of the cleaning channel, and the mechanical arm is used for moving the workpiece basket from the feeding end to the discharging end; the cleaning channel includes: a pickling station; a first water washing station; preheating a soaking station; a blackening treatment station; a second water washing station; a rust prevention treatment station; a wind cutting dehydration station; and (5) a vacuum drying station. The workpiece is subjected to repeated acid lotion cleaning, municipal water rinsing, preheating cleaning, blackening treatment, soaking rust prevention, air cutting dehydration and vacuum drying of the cleaning channel to meet the requirement of high cleanliness, and after the blackening treatment is applied, the air in the surface, gaps and blind holes of the workpiece can be completely discharged, so that the cleaning agent is completely immersed into each part of the workpiece, and each part of the workpiece can achieve the best cleaning effect.
Description
Technical Field
The utility model relates to the field of workpiece cleaning, in particular to a full-automatic screw black dyeing machine.
Background
In the traditional screw product cleaning process, air can not be discharged due to blind holes, rough surfaces and tiny gaps of screws, and the cleaning effect is not ideal, so that the infiltration of a cleaning agent is affected.
Disclosure of Invention
The utility model aims to provide a full-automatic screw blackening machine for solving the problems.
According to one aspect of the present utility model, there is provided a full-automatic screw blackening machine comprising: the device comprises a feeding table, a discharging table, a mechanical arm, a workpiece basket and a cleaning channel, wherein the feeding table is arranged at the feeding end of the cleaning channel, the discharging table is arranged at the discharging end of the cleaning channel, and the mechanical arm is used for moving the workpiece basket from the feeding end to the discharging end; the purge channel includes: the acid washing station is arranged at one side of the feeding end; the first washing station is arranged at the next station of the pickling station; the preheating soaking station is arranged at the next station of the overflow washing station; the blackening treatment station is arranged at the next station of the preheating soaking station; the second washing station is arranged at the next station of the blackening treatment station; the antirust treatment station is arranged at the next station of the second washing station; the air-cutting dehydration station is arranged at the next station of the rust-proof treatment station; the vacuum drying station is arranged at the next station of the air-cutting dehydration station and is positioned at one side of the discharge end.
In some embodiments, the pickling station is provided with a pickling tank containing HCL solvent.
In some embodiments, the first washing station and the second washing station are both provided with a washing tank, and the bottom of the washing tank is in an inclined structure.
In some embodiments, the preheating soaking station is provided with a soaking tank for loading the municipal water, and a heating pipe is arranged in the soaking tank.
In some embodiments, the blackening treatment station is provided with a reaction tank for loading blackening solvent, a heating pipe is arranged in the reaction tank, one side of the reaction tank is communicated with a liquid storage tank, and a circulating pump is arranged between the reaction tank and the liquid storage tank.
In some embodiments, the air-cut dehydration station is provided with a dehydration tank, and two sides of the interior of the dehydration tank are respectively provided with a plurality of fans.
In some embodiments, the vacuum drying station is provided with a vacuum tank, one side of which is in communication with a vacuum pump.
In some embodiments, the preheating soaking station and the blackening treatment station are respectively coated with heat-insulating cotton.
In some embodiments, the pickling station, the first washing station, the pre-heating soaking station, the blackening treatment station and the second washing station are all provided with liquid level detection devices.
In some embodiments, the feeding table and the discharging table are respectively provided with an emergency stop button, and the emergency stop buttons are in signal connection with the mechanical arm.
Compared with the prior art, the beneficial effects of this application are:
the workpiece is subjected to repeated acid lotion cleaning, municipal water rinsing, preheating cleaning, blackening treatment, soaking rust prevention, air cutting dehydration and vacuum drying of the cleaning channel to meet the requirement of high cleanliness, and after the blackening treatment is applied, the air in the surface, gaps and blind holes of the workpiece can be completely discharged, so that the cleaning agent is completely immersed into each part of the workpiece, and each part of the workpiece can achieve the best cleaning effect.
Drawings
FIG. 1 is a schematic top view of the present utility model;
fig. 2 is a schematic elevational view of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 2, the present application provides a full-automatic screw black dyeing machine, including: the device comprises a feeding table 1, a discharging table 2, a mechanical arm, a workpiece basket and a cleaning channel, wherein the feeding table 1 is arranged at the feeding end of the cleaning channel, the discharging table 2 is arranged at the discharging end of the cleaning channel, and the mechanical arm is used for moving the workpiece basket from the feeding end to the discharging end; the cleaning channel includes: the acid washing station 3 is arranged at one side of the feeding end; the first water washing station 4 is arranged at the next station of the acid washing station 3; the preheating soaking station 5 is arranged at the next station of the overflow washing station; the blackening treatment station 6 is arranged at the next station of the preheating soaking station 5; the second washing station 7 is arranged at the next station of the blackening treatment station 6; the antirust treatment station 8 is arranged at the next station of the second washing station 7; the air-cutting dehydration station 9 is arranged at the next station of the rust-proof treatment station 8; the vacuum drying station 10 is arranged at the next station of the air-cutting dehydration station 9 and is positioned at one side of the discharging end.
In some embodiments, the pickling station 3 is provided with a pickling tank in which HCL solvent is contained, 30% HCL: h2o=1:2, at a concentration of about 10%, at ambient temperature.
In some embodiments, the first water washing station 4 and the second water washing station 7 are both provided with a cleaning tank, the bottom of the cleaning tank is of an inclined structure, dirt collection is avoided, and cleaning is convenient.
In some embodiments, the preheating soaking station 5 is provided with a soaking tank for loading the water in the market, and a heating pipe is arranged in the soaking tank, and the heating pipe heats the water in the soaking tank to 100 ℃.
In some embodiments, the blackening treatment station 6 is provided with a reaction tank for loading blackening solvent, a heating pipe is arranged in the reaction tank, one side of the reaction tank is communicated with a liquid storage tank, a circulating pump is arranged between the reaction tank and the liquid storage tank, the blackening solvent is NaOH, namely Na2NO2:H2O=0.65:0.25:1, and the heating pipe heats the blackening solvent to 135-155 ℃.
In some embodiments, the air-cutting dehydration station 9 is provided with a dehydration tank, and two sides of the inside of the dehydration tank are respectively provided with a plurality of fans, and the fans are utilized to blow off the water body on the workpiece.
In some embodiments, the vacuum drying station 10 is provided with a vacuum tank, one side of which communicates with a vacuum pump 11.
In some embodiments, the preheating soaking station 5 and the blackening treatment station 6 are respectively coated with heat-insulating cotton, so that energy consumption is reduced.
In some embodiments, the pickling station 3, the first water washing station 4, the preheating soaking station 5, the blackening treatment station 6 and the second water washing station 7 are all provided with liquid level detection devices, so that a heating pipe, a water pump and no-liquid idle operation are protected.
In some embodiments, the loading table 1 and the unloading table 2 are respectively provided with an emergency stop button, and the emergency stop button is in signal connection with the mechanical arm to prevent emergency.
In some embodiments, the rust inhibitive treatment station 8 has a rust inhibitive slot loaded with a rust inhibitive agent.
The specific cleaning flow of the application is as follows: firstly, placing a workpiece to be cleaned into a tool basket by an operator, then placing the workpiece into a loading table 1, sequentially cleaning and drying the workpiece by a mechanical arm, automatically conveying the workpiece to a next station, sequentially carrying out acid cleaning (degreasing by HCl), overflow cleaning, preheating, blackening, overflow cleaning, soaking rust-preventive oil, dehydrating and vacuum drying for two times, putting the workpiece into a unloading table 2 after the completion, and taking out the workpiece by the operator and transferring the workpiece into a next procedure; in the washing process, the workpiece continuously overflows and circulates by itself, and the chemical action of the lotion is combined, so that the greasy dirt and dirt on the surface of the workpiece can be quickly removed, and the aim of high cleanliness is fulfilled.
The workpiece is subjected to repeated acid lotion cleaning, municipal water rinsing, preheating cleaning, blackening treatment, soaking rust prevention, air cutting dehydration and vacuum drying of the cleaning channel to meet the requirement of high cleanliness, and after the blackening treatment is applied, the air in the surface, gaps and blind holes of the workpiece can be completely discharged, so that the cleaning agent is completely immersed into each part of the workpiece, and each part of the workpiece can achieve the best cleaning effect.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. A full-automatic screw black dyeing machine, which is characterized by comprising: the device comprises a feeding table, a discharging table, a mechanical arm, a workpiece basket and a cleaning channel, wherein the feeding table is arranged at the feeding end of the cleaning channel, the discharging table is arranged at the discharging end of the cleaning channel, and the mechanical arm is used for moving the workpiece basket from the feeding end to the discharging end;
the purge channel includes:
the acid washing station is arranged at one side of the feeding end;
the first washing station is arranged at the next station of the pickling station;
the preheating soaking station is arranged at the next station of the first washing station;
the blackening treatment station is arranged at the next station of the preheating soaking station;
the second washing station is arranged at the next station of the blackening treatment station;
the antirust treatment station is arranged at the next station of the second washing station;
the air-cutting dehydration station is arranged at the next station of the rust-proof treatment station;
the vacuum drying station is arranged at the next station of the air-cutting dehydration station and is positioned at one side of the discharge end.
2. The fully automatic screw black dyeing machine according to claim 1, wherein the pickling station is provided with a pickling tank in which HCL solvent is contained.
3. The fully automatic screw blackening machine of claim 1, wherein the first washing station and the second washing station are both provided with washing tanks, and the bottoms of the washing tanks are in an inclined structure.
4. The fully automatic screw black dyeing machine according to claim 1, wherein the preheating soaking station is provided with a soaking tank for loading municipal water, and a heating pipe is arranged in the soaking tank.
5. The full-automatic screw blackening machine according to claim 1, wherein the blackening treatment station is provided with a reaction tank for loading blackening solvent, a heating pipe is arranged in the reaction tank, one side of the reaction tank is communicated with a liquid storage tank, and a circulating pump is arranged between the reaction tank and the liquid storage tank.
6. The fully automatic screw black dyeing machine according to claim 1, wherein the air-cutting dehydration station is provided with a dehydration tank, and a plurality of fans are respectively arranged on two sides of the inside of the dehydration tank.
7. The fully automatic screw black dyeing machine according to claim 1, wherein the vacuum drying station is provided with a vacuum tank, and one side of the vacuum tank is communicated with a vacuum pump.
8. The fully automatic screw blackening machine of claim 1, wherein the preheating soaking station and the blackening treatment station are respectively coated with heat-insulating cotton.
9. The fully automatic screw blackening machine of claim 1, wherein the acid washing station, the first water washing station, the pre-heating soaking station, the blackening treatment station and the second water washing station are all provided with liquid level detection devices.
10. The full-automatic screw black dyeing machine according to claim 1, wherein the feeding table and the discharging table are respectively provided with an emergency stop button, and the emergency stop buttons are in signal connection with the mechanical arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321560649.XU CN220468148U (en) | 2023-06-16 | 2023-06-16 | Full-automatic screw black dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321560649.XU CN220468148U (en) | 2023-06-16 | 2023-06-16 | Full-automatic screw black dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220468148U true CN220468148U (en) | 2024-02-09 |
Family
ID=89798147
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321560649.XU Active CN220468148U (en) | 2023-06-16 | 2023-06-16 | Full-automatic screw black dyeing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220468148U (en) |
-
2023
- 2023-06-16 CN CN202321560649.XU patent/CN220468148U/en active Active
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| GR01 | Patent grant |