CN220461431U - Semi-automatic label quality control machine - Google Patents
Semi-automatic label quality control machine Download PDFInfo
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- CN220461431U CN220461431U CN202322015681.6U CN202322015681U CN220461431U CN 220461431 U CN220461431 U CN 220461431U CN 202322015681 U CN202322015681 U CN 202322015681U CN 220461431 U CN220461431 U CN 220461431U
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- reel
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- 238000003908 quality control method Methods 0.000 title claims abstract description 21
- 238000007689 inspection Methods 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 13
- 230000007704 transition Effects 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 13
- 238000004904 shortening Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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Abstract
The utility model discloses a semi-automatic label quality control machine, which relates to the technical field of label quality control machines and comprises a base, a reel unit and an inspection unit; the base is of a rectangular plate-shaped structure, and the upper end of the base is fixedly connected with the lower end of the first hydraulic cylinder; the reel unit comprises a supporting table, a first support, a workbench and an up-down winding assembly, wherein an output shaft of the first hydraulic cylinder is fixedly connected with the lower end of the supporting table, the upper end of the supporting table is fixedly connected with the lower end of the first support, the upper end of the first support is fixedly connected with the lower end of the workbench, the periphery of the supporting table is respectively and fixedly connected with the lower ends of the first four supports, the upper ends of the first four supports are respectively and fixedly connected with the periphery of the lower end of the workbench, and the up-down winding assembly is arranged at the left end and the right end of the workbench; the inspection unit is arranged at the upper end of the workbench, and the semi-automatic label quality inspection machine can be adjusted in detail according to the height of an operator and can record through photographing so as to count the yield.
Description
Technical Field
The utility model relates to the technical field of label quality control machines, in particular to a semi-automatic label quality control machine.
Background
The label quality control machine is used for detecting labels (such as self-adhesive labels) of a winding drum, and is generally used for detecting: missing print, missing word, white dot, missing plate, flying ink, burnt plate, smear, error, color difference, cockling, uneven color, inaccurate register, etc. Aiming at special customized products, the semi-automatic label quality control machine is generally adopted, meanwhile, compared with an expensive full-automatic label quality control machine, the technical requirement on operators is lower, the maintenance is simple, and meanwhile, the detected products can be replaced at will, the production is very flexible, and therefore the automatic label quality control machine is widely used.
The existing label quality inspection machine cannot adjust the height of the machine body according to the height of an operator when the label quality inspection machine is used, the operator needs to bend frequently when rejecting unqualified labels, so that fatigue is reduced, the work efficiency is reduced, recording cannot be performed, the user can only rely on the memory statistics yield of the operator, and the use requirement of people cannot be met.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides a semi-automatic label quality control machine which can conveniently adjust the height of a device according to the height of an operator, can record the statistical yield of unqualified labels, is convenient for improving production, and can effectively solve the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a semi-automatic label quality control machine comprises a base, a scroll unit and a checking unit;
and (2) base: the upper end of the base is fixedly connected with the lower end of the first hydraulic cylinder;
reel unit: the automatic rolling machine comprises a supporting table, a first support, a workbench and an up-down rolling assembly, wherein an output shaft of the first hydraulic cylinder is fixedly connected with the lower end of the supporting table, the upper end of the supporting table is fixedly connected with the lower end of the first support, the upper end of the first support is fixedly connected with the lower end of the workbench, the periphery of the supporting table is respectively and fixedly connected with the lower ends of the first supports, the upper ends of the first supports are respectively and fixedly connected with the periphery of the lower end of the workbench, and the up-down rolling assembly is arranged at the left end and the right end of the workbench;
inspection unit: is arranged at the upper end of the workbench.
The base is used for bearing the main structure, and the spool unit is used for traction control to need carrying out the spool that label quality control was examined, and first accessible control pneumatic cylinder during the use, pneumatic cylinder one drives the supporting bench and removes further drives the workstation motion, can carry out detailed adjustment according to operating personnel's height to facilitate the use, first and the support of pillar simultaneously is used for supporting firm workstation, and the upper and lower roll subassembly can be used to the upper and lower roll of auxiliary spool.
Further, the upper and lower roll subassembly contains upper and lower roll frame, flexible cylinder one, servo motor and spool, the inner of upper and lower roll frame that two sets of front and back correspond of fixed connection respectively in the left and right sides both ends of workstation, the front end fixed connection servo motor's of upper and lower roll frame of front side rear end, the front end of connecting the spool can be dismantled to the upper and lower roll frame of front side is run through to servo motor's output shaft, the front end of flexible cylinder one is connected to the rear end fixed connection of upper and lower roll frame of rear side, the output shaft of flexible cylinder one runs through the rear end of connecting the spool can be dismantled to the upper and lower roll frame of rear side. The telescopic cylinder can be informed of shortening when the reel is needed to be wound up and wound down, the front end of the reel is connected with the output shaft of the servo motor, then the telescopic cylinder is controlled to extend to be connected with the rear end of the reel, winding can be completed, the reel is reversely operated when the reel is wound down, the servo motor can be started in the quality control process, and the servo motor drives the reel to move so as to perform quality control.
Further, the upper and lower coil assembly further comprises a second bracket and a transition shaft, the left end and the right end of the upper surface of the workbench are respectively and fixedly connected with the lower ends of the two groups of front and rear corresponding brackets, and the transition shaft is rotationally connected between the front and rear corresponding brackets. When in use, the reel of the upper reel is pulled to the surface of the lower reel after passing through the upper ends of the two transition shafts.
Further, the inspection unit comprises a second hydraulic cylinder, a fixing plate and a clamping assembly, wherein the upper end of the workbench is fixedly connected with the lower end of the second hydraulic cylinder, the output shaft of the second hydraulic cylinder is fixedly connected with the fixing plate, and the clamping assembly is arranged at the upper end of the workbench. The servo motor is started to drive the scroll to move so that the scroll which needs quality inspection can be inspected from the upper part of the workbench, when unqualified labels are found, the scroll is required to be removed, the servo motor is required to be closed to stop moving the scroll during removing, then the labels are removed, the second hydraulic cylinder is controlled to stretch in order to avoid damage to the scroll in the removing process, the fixing plate is driven to ascend and the lower end of the scroll is supported, and the removing operation is facilitated.
Further, the clamping assembly comprises a second telescopic cylinder and a pressing plate, the rear end of the upper surface of the workbench is fixedly connected with the lower end of the second telescopic cylinder, and the output shaft of the second telescopic cylinder is fixedly connected with the pressing plate. In order to avoid damage caused by movement of the scroll in the rejecting process, the scroll needs to be fixed during rejecting, and the second telescopic cylinder can be controlled to be shortened during use to drive the pressing plate to descend, so that the pressing plate and the fixing plate clamp and keep the scroll fixed to facilitate rejecting work.
Further, the inspection unit further comprises a second support column, a cross beam and a detection camera, the rear ends of the upper surface of the workbench are respectively and fixedly connected with the lower ends of the second support column corresponding to the left support column and the right support column, the upper ends of the second support column are respectively and fixedly connected with the left end and the right end of the lower surface of the cross beam, and the lower end of the cross beam is fixedly connected with the detection camera. For being convenient for count yields and be provided with the detection camera, when servo motor closes and carries out the operation of rejecting the label, the record of shooing is taken a picture in order to be convenient for to count to the detection camera opportunity, detects the camera simultaneously and is provided with light, can throw light on when light is dim and avoid carrying out the quality control because of the dim influence operating personnel of light.
Compared with the prior art, the utility model has the beneficial effects that: the semi-automatic label quality control machine has the following advantages:
1. the hydraulic cylinder can be controlled to drive the supporting table to move to further drive the workbench to move, and the workbench can be adjusted in detail according to the height of an operator so as to be convenient to use.
2. When the servo motor is closed to remove the label, the detection camera can take pictures and record so as to be convenient for count, and meanwhile, the detection camera is provided with lamplight, so that the detection camera can illuminate when the lamplight is dim, and the operator is prevented from being subjected to quality inspection due to the influence of the darkness of the lamplight.
3. This semi-automatic label quality control machine can carry out detailed adjustment and accessible record of shooing according to operating personnel's height in order to count the yields, can satisfy people's user demand.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a partial enlarged structure of the portion A in FIG. 1 according to the present utility model;
fig. 3 is a schematic rear view of the present utility model.
In the figure: 1 a base, 2 a hydraulic cylinder I, 3 a reel unit, 31 a supporting table, 32 a support column I, 33 a support frame I, 34 a workbench, 35 an upper and lower reel frame, 36 a telescopic cylinder I, 37 a servo motor, 38 a reel, 39 a support column II, 310 a transition shaft, 4 a checking unit, 41 a hydraulic cylinder II, 42 a fixing plate, 43 a telescopic cylinder II, 44 a pressing plate, 45 a support column II, 46 a cross beam and 47 a detecting camera.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides a technical solution: a semi-automatic label quality control machine comprises a base 1, a scroll unit 3 and a check unit 4;
base 1: the upper end of the base 1 is fixedly connected with the lower end of the first hydraulic cylinder 2;
reel unit 3: comprises a supporting table 31, a first strut 32, a first bracket 33, a workbench 34 and an up-down winding component, wherein the output shaft of a first hydraulic cylinder 2 is fixedly connected with the lower end of the supporting table 31, the upper end of the supporting table 31 is fixedly connected with the lower end of the first strut 32, the upper end of the first strut 32 is fixedly connected with the lower end of the workbench 34, the periphery of the supporting table 31 is respectively and fixedly connected with the lower ends of four first brackets 33, the upper ends of the four first brackets 33 are respectively and fixedly connected with the periphery of the lower end of the workbench 34, the up-down winding component comprises an up-down winding frame 35, a first telescopic cylinder 36, a servo motor 37 and a winding shaft 38, the left end and the right end of the workbench 34 are respectively and fixedly connected with the inner ends of two groups of up-down winding frames 35 corresponding front and back, the front end of the front upper and lower reel frames 35 is fixedly connected with the rear end of the servo motor 37, the output shaft of the servo motor 37 penetrates through the front end of the front upper and lower reel frames 35 to be detachably connected with the front end of the reel 38, the rear end of the rear upper and lower reel frames 35 is fixedly connected with the front end of the telescopic cylinder I36, the output shaft of the telescopic cylinder I36 penetrates through the rear end of the rear upper and lower reel frames 35 to be detachably connected with the rear end of the reel 38, the upper and lower reel assembly further comprises a bracket II 39 and a transition shaft 310, the left and right ends of the upper surface of the workbench 34 are respectively and fixedly connected with the lower ends of two groups of front and rear corresponding brackets II 39, and the transition shaft 310 is rotationally connected between the front and rear corresponding brackets II 39.
The base 1 is used for bearing a main structure, the reel unit 3 is used for traction control of a reel to be subjected to label quality inspection, the first hydraulic cylinder 2 is controlled, the first hydraulic cylinder 2 drives the supporting table 31 to move to further drive the workbench 34 to move, the workbench 34 can be adjusted in detail according to the height of an operator so as to be convenient to use, meanwhile, the first support column 32 and the first support frame 33 are used for supporting the stable workbench 34, a reeling and unreeling component can be used for assisting reeling and unreeling of the reel, the first telescopic cylinder 36 can be informed of shortening when the reeling and unreeling is needed, the front end of the reel 38 is connected with an output shaft of the servo motor 37, then the first telescopic cylinder 36 is controlled to extend and be connected with the rear end of the reel 38, the reeling and the unreeling operation can be completed when the reeling and the unreeling operation can be completed, the servo motor 37 can be started in the quality inspection process, the servo motor 37 drives the reel 8 to move, and the reeling of the upper reel can be pulled to the surface of the lower reel after passing through the upper ends of the two transition shafts 310 when the reeling and the reeling device is used.
The inspection unit 4 comprises a second hydraulic cylinder 41, a fixing plate 42 and a clamping assembly, wherein the upper end of the workbench 34 is fixedly connected with the lower end of the second hydraulic cylinder 41, the output shaft of the second hydraulic cylinder 41 is fixedly connected with the fixing plate 42, the clamping assembly comprises a second telescopic cylinder 43 and a pressing plate 44, the rear end of the upper surface of the workbench 34 is fixedly connected with the lower end of the second telescopic cylinder 43, the output shaft of the second telescopic cylinder 43 is fixedly connected with the pressing plate 44, the inspection unit 4 further comprises a second support column 45, a cross beam 46 and a detection camera 47, the rear end of the upper surface of the workbench 34 is respectively and fixedly connected with the lower ends of the two left and right corresponding support columns 45, the upper ends of the two second support columns 45 are respectively and fixedly connected with the left and right lower surfaces of the cross beam 46, and the lower end of the cross beam 46 is fixedly connected with the detection camera 47.
The servo motor 37 is started to drive the reel to move so that the reel to be inspected can pass through the upper portion of the workbench 34 for inspection, when unqualified labels are found, the servo motor 37 is required to be closed to stop moving the reel, then the labels are removed, the second hydraulic cylinder 41 which is damaged and controllable in the process of removing the labels is prevented from being elongated, the fixing plate 42 is driven to ascend to be supported by the lower end of the reel, the removal operation is facilitated, the damage caused by the movement of the reel in the process of removing the labels is prevented, the reel is required to be fixed in the process of removing the labels, the second telescopic cylinder 43 is controlled to be shortened in use, the pressing plate 44 is driven to descend, the pressing plate 44 and the fixing plate 42 are used for clamping and fixing the reel so as to facilitate the removal operation, the detection camera 47 is arranged for facilitating the statistics of yield, when the servo motor 37 is closed to remove the labels, the detection camera 47 can take a photograph to facilitate statistics, and the detection camera 47 is provided with lamplight, and the operation personnel can be prevented from being affected by the darkness of the light when the lamplight is dim.
The working principle of the semi-automatic label quality control machine provided by the utility model is as follows:
the base 1 is used for bearing a main structure, the reel unit 3 is used for traction control of a reel to be subjected to label quality inspection, when the label quality inspection machine is used, the first hydraulic cylinder 2 can be controlled, the first hydraulic cylinder 2 drives the supporting table 31 to move to further drive the workbench 34 to move, the label quality inspection machine can be used conveniently according to the height of an operator, meanwhile, the first support 32 and the first support 33 are used for supporting the stable workbench 34, the up-and-down reel assembly can be used for assisting up-and-down reel of the reel, the first telescopic cylinder 36 can be informed of shortening when the reel is needed to be up-and-down rolled, the front end of the reel 38 is connected with the output shaft of the servo motor 37, then the first telescopic cylinder 36 is controlled to extend and be connected with the rear end of the reel 38 to finish the up-and-down operation can be finished, the servo motor 37 can be started in the quality inspection process, the servo motor 37 drives the reel 8 to move to perform quality inspection, when in use, the scroll of the upper scroll is pulled to the surface of the lower scroll through the upper ends of the two transition shafts 310, the servo motor 37 is started to drive the scroll to move, the scroll to be inspected can be inspected from the upper part of the workbench 34, when unqualified labels are found, the scroll is required to be removed, the servo motor 37 is required to be closed to stop moving when the unqualified labels are removed, then the labels are removed, the second controllable hydraulic cylinder 41 for preventing damage to the scroll in the removing process is extended, the fixing plate 42 is driven to rise to provide support for the lower end of the scroll, the removing operation is convenient, the damage caused by the movement of the scroll in the removing process is avoided, the scroll is required to be fixed in the removing process, the second controllable telescopic cylinder 43 is driven to be shortened when in use, the pressing plate 44 is driven to descend, the pressing plate 44 and the fixing plate 42 clamp the scroll to be kept fixed so as to facilitate the removing work, the detection camera 47 is arranged for facilitating the statistics of the yield, when the servo motor 37 is turned off to remove labels, the detection camera 47 can take pictures and record so as to count, and meanwhile, the detection camera 47 is provided with lamplight, so that illumination can be performed when the lamplight is dim, and quality inspection of operators due to the influence of the dimming of the light is avoided.
It should be noted that, in the above embodiment, the input ends of the first hydraulic cylinder 2, the first telescopic cylinder 36, the servo motor 37, the second hydraulic cylinder 41, the second telescopic cylinder 43 and the detecting camera 47 are electrically connected to the output end of the external power source through the external switch set, and the external switch set controls the first hydraulic cylinder 2, the first telescopic cylinder 36, the servo motor 37, the second hydraulic cylinder 41, the second telescopic cylinder 43 and the detecting camera 47 to operate by a method commonly used in the prior art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. A semi-automatic label quality control machine which characterized in that: comprises a base (1), a scroll unit (3) and an inspection unit (4);
base (1): the hydraulic cylinder I is of a rectangular plate-shaped structure, and the upper end of the base (1) is fixedly connected with the lower end of the hydraulic cylinder I (2);
reel unit (3): the automatic rolling device comprises a supporting table (31), first support columns (32), first supports (33), a workbench (34) and an up-down rolling component, wherein an output shaft of a first hydraulic cylinder (2) is fixedly connected with the lower end of the supporting table (31), the upper end of the supporting table (31) is fixedly connected with the lower end of the first support columns (32), the upper end of the first support columns (32) is fixedly connected with the lower end of the workbench (34), the periphery of the supporting table (31) is respectively and fixedly connected with the lower ends of the four first supports (33), the upper ends of the four first supports (33) are respectively and fixedly connected with the periphery of the lower end of the workbench (34), and the up-down rolling component is arranged at the left end and the right end of the workbench (34);
inspection unit (4): is arranged at the upper end of the workbench (34).
2. A semiautomatic label picking machine as claimed in claim 1, wherein: the upper and lower roll subassembly contains upper and lower roll frame (35), flexible cylinder one (36), servo motor (37) and spool (38), the inner of upper and lower roll frame (35) that two sets of front and back corresponds of both ends fixed connection respectively about workstation (34), the front end fixed connection servo motor (37) of upper and lower roll frame (35) of front side, the front end of connecting spool (38) can be dismantled in upper and lower roll frame (35) of front side is run through to the output shaft of servo motor (37), the front end of flexible cylinder one (36) is connected in the rear end fixed connection of upper and lower roll frame (35) of rear side, the output shaft of flexible cylinder one (36) runs through the rear end of connecting spool (38) can be dismantled in upper and lower roll frame (35) of rear side.
3. A semiautomatic label picking machine as claimed in claim 2, characterized in that: the upper and lower coil assembly further comprises a second bracket (39) and a transition shaft (310), the left end and the right end of the upper surface of the workbench (34) are respectively and fixedly connected with the lower ends of the two groups of the second brackets (39) which correspond to each other in front and back, and the transition shaft (310) is rotationally connected between the two brackets (39) which correspond to each other in front and back.
4. A semiautomatic label picking machine as claimed in claim 1, wherein: the inspection unit (4) comprises a second hydraulic cylinder (41), a fixing plate (42) and a clamping assembly, wherein the upper end of the workbench (34) is fixedly connected with the lower end of the second hydraulic cylinder (41), the output shaft of the second hydraulic cylinder (41) is fixedly connected with the fixing plate (42), and the clamping assembly is arranged at the upper end of the workbench (34).
5. The semi-automatic label stock check machine of claim 4, wherein: the clamping assembly comprises a telescopic cylinder II (43) and a pressing plate (44), wherein the rear end of the upper surface of the workbench (34) is fixedly connected with the lower end of the telescopic cylinder II (43), and the output shaft of the telescopic cylinder II (43) is fixedly connected with the pressing plate (44).
6. The semi-automatic label stock check machine of claim 4, wherein: the inspection unit (4) further comprises a second support column (45), a cross beam (46) and a detection camera (47), the rear ends of the upper surface of the workbench (34) are fixedly connected with the lower ends of the second support columns (45) corresponding to the left and right, the upper ends of the second support columns (45) are fixedly connected with the left and right ends of the lower surface of the cross beam (46), and the lower end of the cross beam (46) is fixedly connected with the detection camera (47).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322015681.6U CN220461431U (en) | 2023-07-29 | 2023-07-29 | Semi-automatic label quality control machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322015681.6U CN220461431U (en) | 2023-07-29 | 2023-07-29 | Semi-automatic label quality control machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220461431U true CN220461431U (en) | 2024-02-09 |
Family
ID=89800100
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322015681.6U Active CN220461431U (en) | 2023-07-29 | 2023-07-29 | Semi-automatic label quality control machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220461431U (en) |
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2023
- 2023-07-29 CN CN202322015681.6U patent/CN220461431U/en active Active
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