CN220461414U - Online double-sided detection system for IC carrier plate - Google Patents

Online double-sided detection system for IC carrier plate Download PDF

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Publication number
CN220461414U
CN220461414U CN202322075588.4U CN202322075588U CN220461414U CN 220461414 U CN220461414 U CN 220461414U CN 202322075588 U CN202322075588 U CN 202322075588U CN 220461414 U CN220461414 U CN 220461414U
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China
Prior art keywords
scanning platform
module
detection
bin
transfer arm
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Active
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CN202322075588.4U
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Chinese (zh)
Inventor
郭冰
张宏林
张体瑞
杨云仙
管仕兴
邵梦豪
张仁政
余江
黄黎明
曹葵康
温延培
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Tztek Technology Co Ltd
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Tztek Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The utility model provides an on-line double-sided detection system for an IC carrier plate, which belongs to the field of detection of the IC carrier plate, and comprises a loading bin, a front scanning platform, a loading transfer arm, a front detection module, a turnover transfer arm, a turnover module, a back scanning platform, a back detection module, a blanking transfer arm, a NG bin, an OK blanking module and a controller comprising an image processing unit, wherein the loading bin, the front scanning platform, the loading transfer arm, the front detection module, the turnover transfer arm, the turnover module, the back scanning platform, the back detection module, the blanking transfer arm, the NG bin and the OK blanking module are arranged on a system rack; the front detection module and the back detection module acquire double-sided optical images of a product to be detected, the acquired optical images are processed in real time by the controller so as to obtain detection results of the corresponding products, and the controller carries the detected products to the NG stock bin or the OK blanking module for blanking through the blanking carrying arm according to the detected fruits; the online double-sided detection system is based on the optical detection and image processing technology, and is capable of detecting and classifying the double sides of the IC carrier plate in real time, so that the detection quality and efficiency are remarkably improved, and the online double-sided detection system is convenient to popularize and apply in plate products.

Description

Online double-sided detection system for IC carrier plate
Technical Field
The utility model belongs to the field of detection of an IC carrier plate, and particularly relates to an on-line double-sided detection system of the IC carrier plate.
Background
The IC carrier plate is also called as an IC packaging substrate, is a key special base material for packaging an integrated circuit card module or a chip, mainly plays a role of protecting the chip and serving as an interface between the integrated circuit chip and the outside, and also plays a role of heat extraction.
With the development of technology and industry, the demands of multiple industries on the IC carrier are greatly improved, and the demands on the process, the integration level, the quality, the production efficiency and the like of the IC carrier are also higher and higher. Therefore, before the IC carrier is offline, defect detection is required. Currently, a template matching method or a traditional manual visual inspection is mostly used for detecting the appearance defects of the IC carrier plate. Fatigue is easy to generate after long-time working, and the control of the quality is also reduced, so that the efficiency is low.
Therefore, there is a need to improve the automation and intelligence of IC carrier board detection in order to improve the detection efficiency and accuracy.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model aims to provide an on-line double-sided detection system for an IC carrier plate, which can solve the problems.
An IC carrier plate on-line double-sided detection system comprises a feeding bin, a front scanning platform, a feeding transfer arm, a front detection module, a turnover transfer arm, a turnover module, a back scanning platform, a back detection module, a discharging transfer arm, a NG bin, an OK discharging module and a controller comprising an image processing unit, wherein the feeding bin, the front scanning platform, the feeding transfer arm, the front detection module, the turnover transfer arm, the turnover module, the back scanning platform, the back detection module, the discharging transfer arm, the NG bin and the OK discharging module are arranged on a system rack; the front detection module and the back detection module are used for collecting optical images of the front and the back of the product to be detected; the image processing unit of the controller is used for processing the collected optical images in real time to obtain detection results of corresponding products; and the blanking transfer arm is used for transferring the detected product to the NG stock bin or the OK blanking module according to the detection result of the controller to realize blanking.
Further, the front scanning platform and the back scanning platform are arranged in parallel at intervals; the two scanning platforms comprise a guide rail assembly and a sliding assembly, wherein the sliding assembly carries products and moves along the guide rail assembly; the bottom surface of the guide rail assembly is fixed to a U-shaped or H-shaped marble base plate.
Further, the feeding bin and the NG bin are arranged at the front ends of the front scanning platform and the back scanning platform respectively; the feeding bin and the NG bin adopt a jacking structure and are discharged or put into the bin layer by layer in a stacking mode.
Further, the feeding transfer arm and the discharging transfer arm are movably arranged on the same portal frame perpendicular to the scanning platform; the feeding transfer arm is used for picking up and transferring the product to be tested in the feeding bin to the front scanning platform; the blanking transfer arm is used for sorting the detected products according to real-time detection results and placing the products in the NG bin or the OK blanking module.
Further, the front detection module and the back detection module are arranged at downstream detection positions of the front scanning platform and the back scanning platform which correspond to each other and are used for collecting optical images of the front or the back of a product to be detected; the front detection module and the back detection module comprise a camera, a lens and an optical height sliding component, and the height of the camera and/or the lens is adjustable through the optical height sliding component.
Further, the overturning and transferring arm and the overturning module are arranged between the tail ends of the front scanning platform and the back scanning platform and are used for overturning and transferring the products with the front detected on the front scanning platform to the back scanning platform; the turnover transfer arm is used for transferring products from front detection positions of the front scanning platform to the turnover module; the turnover module is used for turning the product 180 degrees and placing the product on the reverse scanning platform.
Further, the system also comprises a front dust adhering mechanism and a back dust adhering mechanism; the front dust adhering mechanism is arranged above the front scanning platform at the upstream of the front detection module and is used for adhering dust to the front of a product to be detected before detection; the back dust adhering mechanism is arranged above a back scanning platform at the upstream of the back detection module and is used for adhering dust to the back before the product to be detected on the back is detected.
Further, the system also comprises an external vacuum source, wherein the vacuum source adopts a blower module arranged in the sound insulation box.
Compared with the prior art, the utility model has the beneficial effects that: the online double-sided detection system is based on the optical detection and image processing technology, and is capable of detecting and classifying the double sides of the IC carrier plate in real time, so that the detection quality and efficiency are remarkably improved, and the online double-sided detection system is convenient to popularize and apply in plate products.
Drawings
FIG. 1 is a schematic diagram of an on-line double-sided inspection system for an IC carrier in accordance with the present utility model;
FIG. 2 is a schematic diagram of an IC carrier board at another view angle of the on-line double-sided inspection system;
FIG. 3 is a top view of an on-line double-sided detection system for an IC carrier;
fig. 4 is a flow chart of a method for double-sided inspection of an IC carrier.
In the drawing the view of the figure,
100. feeding a bin;
200. a front scanning platform;
300. a loading transfer arm;
400. a front dust adhering mechanism;
500. a front detection module;
600. turning over the transfer arm;
700. a turnover module;
800. a reverse scanning platform;
900. a back dust adhering mechanism;
1000. a reverse side detection module;
1100. a blanking transfer arm;
1200. NG stock bin;
1300. OK blanking module;
1400. a system rack.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be understood that as used in this specification: system "," device "," unit "and/or: a module "is a method for distinguishing between different components, elements, parts, portions or assemblies at different levels. However, if other words can achieve the same purpose, the words can be replaced by other expressions.
A flowchart is used in this specification to describe the operations performed by the system according to embodiments of the present specification. It should be appreciated that the preceding or following operations are not necessarily performed in order precisely. Rather, the steps may be processed in reverse order or simultaneously. Also, other operations may be added to or removed from these processes.
On-line double-sided detection system for IC carrier plate
Referring to fig. 1-3, the system comprises a loading bin 100, a front scanning platform 200, a loading transfer arm 300, a front detection module 500, a turnover transfer arm 600, a turnover module 700, a back scanning platform 800, a back detection module 1000, a unloading transfer arm 1100, a NG bin 1200, a 0K unloading module 1300 and a controller comprising an image processing unit, which are mounted on a system rack 1400.
Principle of system: the front detection module 500 and the back detection module 1000 collect optical images of the front and the back of the product to be detected, and the image processing unit of the controller processes the collected optical images in real time to obtain a detection result of the corresponding product, and the controller transfers the detected product to the NG bin 1200 or the OK blanking module 1300 for blanking through the blanking transfer arm 1100 according to the detected fruit.
Arrangement relation: the front scanning platform 200 and the back scanning platform 800 are arranged in parallel and at intervals; the loading bin 100 and the NG bin 1200 are arranged at the front ends of the corresponding front scanning platform 200 and back scanning platform 800; the feeding transfer arm 300 and the discharging transfer arm 1100 are movably arranged on the same portal frame vertical to the scanning platform; the loading transfer arm 300 is used for picking up and transferring the to-be-tested piece in the loading bin 100 to the front scanning platform 200; the blanking transfer arm 1100 is used for sorting the detected products according to the real-time detection result and placing the products in the NG bin 1200 or the 0K blanking module 1300; the front detection module 500 and the back detection module 1000 are correspondingly arranged at downstream detection positions of the front scanning platform 200 and the back scanning platform 800, and are used for collecting optical images of the front or back of the product to be detected; the overturning and transferring arm 600 and the overturning module 700 are disposed between the front scanning platform 200 and the end of the back scanning platform 800, and are used for overturning and transferring the product with the front detected on the front scanning platform 200 to the back scanning platform 800.
The front scanning platform 200 and the back scanning platform 800 which are arranged in parallel at intervals comprise a guide rail assembly and a sliding assembly, wherein the sliding assembly carries products and moves along the guide rail assembly; the bottom surface of the guide rail assembly is fixed to a U-shaped or H-shaped marble base plate. The marble plate can improve the vibration resistance of the system and ensure the planeness of the product to be measured.
Wherein the upper bin 100 is disposed at the left side of the front end of the front scanning platform 200, and the NG bin 1200 is disposed at the left side of the front end of the back scanning platform 800. The feeding bin 100 and the NG bin 1200 adopt a jacking structure, and are discharged or put into the bin layer by layer in a stacking manner. Of course, in order to realize the stacking material inlet and outlet bin, a material sensing device is required to be arranged on the bin, so that the technology and real-time sensing of material inlet and outlet are realized.
Wherein a portal frame is arranged across the feeding bin 100 and the NG bin 1200, and the feeding transfer arm 300 and the discharging transfer arm 1100 are installed on a beam of the portal frame. The loading transfer arm 300 is used for picking up and transferring the product to be tested in the loading bin 100 at the left front to the front scanning platform 200; the blanking transfer arm 1100 is configured to sort the detected products according to the real-time detection result, and place the products in the NG bin 1200 or the OK blanking module 1300.
In one example, the pick-up heads of the loading transfer arm 300 and the unloading transfer arm 1100 use a vacuum chuck assembly, and in order to leave no mark, a pick-up head with a mark-proof suction nozzle or a bernoulli chuck, etc. may be used, so as to improve the detection quality. Of course, alternatively, jaw configurations may be employed, including rigid and flexible jaws, and the like.
The front detection module 500 is arranged on a front detection position at the downstream of the front scanning platform 200 and is used for collecting optical images of the front of the product to be detected; the back side detection module 1000 is disposed at a back side inspection position downstream of the back side scanning platform 800, and is used for performing optical image acquisition on the back side of the product.
The front side detection module 500 and the back side detection module 1000 include a camera, a lens, and an optical height sliding assembly, and the height of the camera and/or the lens is made adjustable by the optical height sliding assembly. In a specific example, the camera and the lens are separately connected, and the sliding component comprises a large sliding component and a small sliding component, wherein the large sliding component is used for adjusting the depth of field, and the small sliding component is used for determining the conjugate distance. Of course, the camera and the lens can be connected by adopting a connecting ring, and the depth of field can be adjusted by adopting a Z-axis sliding component at low cost.
Further, the front side detection module 500 and the back side detection module 1000 may further include one or more of an X-ray detection unit, an ultrasonic scanning detection unit, an infrared thermal imaging detection unit, a magnetic current imaging detection unit, or a surface acoustic wave detection unit in addition to the optical image acquisition unit. The detection of oxidation, indentation, scratch, foreign matter, tearing, direction detection, pin detection (pin width, pin length, pin too short, pin indeed, pin too long, pin spacing, pin tilting, pin station high coplanarity), shell breakage, printing (damage missing, multiple printing or reprinting, character offset, printing dirt, printing tilting, presence or absence of printing), package surface scratch, package surface foreign matter pollution, package surface foaming holes, core leakage, presence or absence of devices and the like is realized.
Wherein the overturning and transferring arm 600 and the overturning module 700 are arranged between the front scanning platform 200 and the tail end of the back scanning platform 800, and are used for overturning and transferring the product with the front detected on the front scanning platform 200 to the back scanning platform 800; wherein, the turnover transferring arm 600 is used for transferring the product from the front detection position of the front scanning platform 200 to the turnover module 700; the flipping module 700 is used to flip the product 180 degrees and place it on the reverse scanning platform 800.
The pick-up heads of both the flip transfer arm 600 and the flip module 700 may employ anti-marking suction nozzles, bernoulli suction cups, rigid or flexible jaws, and the like.
Further, in another example, the system further includes a front dust-binding mechanism 400 and a back dust-binding mechanism 900; the front dust-sticking mechanism 400 is arranged above the front scanning platform 200 at the upstream of the front detection module 500 and is used for sticking dust to the front before the front to-be-detected product is detected; the back side dust adhering mechanism 900 is disposed above the back side scanning platform 800 upstream of the back side detecting module 1000, and is used for adhering dust to the back side before detecting the product to be detected.
The front dust-binding mechanism 400 and the back dust-binding mechanism 900 comprise a dust-binding roller unit and an ion air knife unit, and are used for removing dust and static electricity, and guaranteeing the detection quality.
In order to provide negative pressure for devices in the system, the system further comprises an external vacuum source, and the vacuum source adopts a blower module arranged in the sound insulation box.
In order to reduce space, the whole online double-sided detection system is arranged in a pi shape or an H shape, and can be arranged in a straight line or a circular ring shape for adapting to special scenes, and the like, so that the expansion scheme is designed following the actual application environment.
Principle of operation
An IC carrier board double-sided detection method based on the foregoing IC carrier board on-line double-sided detection system, referring to fig. 3 and fig. 4, includes:
s1, manually feeding, and manually loading an IC carrier plate to an upper stock bin 100;
s2, front-side detection and feeding, wherein the feeding transfer arm 300 picks up and transfers the IC carrier plates in the feeding bin 100 to the front-side scanning platform 200;
s3, front dust removal, wherein the front scanning platform 200 transfers the product to be detected with the front face facing upwards to a dust removal position, and the front dust removal mechanism 400 removes dust on the front face of the product;
s4, front detection, namely transferring a product to be detected after front dust removal to a front detection position by the front scanning platform 200, acquiring an optical image of the front of the product by the front detection module 500, and transmitting the acquired front optical image to an image processing unit of the controller in real time for image processing to obtain a front detection result;
s5, turning over the product, namely transferring the product with the front detected to a turning over module 700 by a turning over transfer arm 600, turning over 180 degrees by the turning over module 700, and then placing the product with the back face upwards on a back face scanning platform 800;
s6, back-side dust removal, wherein the back-side scanning platform 800 transfers the product to be detected with the back side facing upwards to a dust removal position, and the back-side dust removal mechanism 900 removes dust on the back side of the product;
s7, detecting the back surface, transferring the product to be detected after dust removal of the back surface to a back surface detection position by a back surface scanning platform 800, acquiring optical images of the back surface of the product by a back surface detection module 1000, and transmitting the acquired optical images of the back surface to an image processing unit of a controller for image processing to obtain a back surface detection result;
s8, product blanking, the back scanning platform 800 transfers the product after back detection to a blanking level, and the blanking transfer arm 1100 transfers the product positioned on the blanking level to the NG silo 1200 or the OK blanking module 1300 according to the detection result.
Further, the OK blanking module 1300 caches OK products according to the set number, and automatically blanking or finishing the blanking of the cached OK products by manual material taking after the buffer threshold is reached.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims (8)

1. An on-line double-sided detection system for an IC carrier plate is characterized in that:
the system comprises a loading bin (100), a front scanning platform (200), a loading transfer arm (300), a front detection module (500), a turnover transfer arm (600), a turnover module (700), a back scanning platform (800), a back detection module (1000), a blanking transfer arm (1100), a NG bin (1200), an OK blanking module (1300) and a controller comprising an image processing unit, wherein the loading bin is arranged on a system rack (1400);
the front detection module (500) and the back detection module (1000) are used for collecting optical images of the front and the back of the product to be detected;
the image processing unit of the controller is used for processing the collected optical images in real time to obtain detection results of corresponding products;
the blanking transfer arm (1100) is used for transferring the detected product to the NG bin (1200) or the OK blanking module (1300) according to the detection result of the controller to realize blanking.
2. The IC carrier board on-line double-sided inspection system of claim 1, wherein:
the front scanning platform (200) and the back scanning platform (800) are arranged at intervals in parallel; the two scanning platforms comprise a guide rail assembly and a sliding assembly, wherein the sliding assembly carries products and moves along the guide rail assembly; the bottom surface of the guide rail assembly is fixed to a U-shaped or H-shaped marble base plate.
3. The IC carrier board on-line double-sided inspection system of claim 1, wherein:
the feeding bin (100) and the NG bin (1200) are arranged at the front ends of the front scanning platform (200) and the back scanning platform (800) respectively; the feeding bin (100) and the NG bin (1200) adopt jacking structures and are discharged or put into the bin layer by layer in a stacking mode.
4. The IC carrier board on-line double-sided inspection system of claim 1, wherein:
the feeding transfer arm (300) and the discharging transfer arm (1100) are movably arranged on the same portal frame perpendicular to the scanning platform; the feeding transfer arm (300) is used for picking up and transferring the product to be tested in the feeding bin (100) to the front scanning platform (200); the blanking transfer arm (1100) is used for sorting the detected products according to real-time detection results and placing the detected products in the NG bin (1200) or the OK blanking module (1300).
5. The IC carrier board on-line double-sided inspection system of claim 1, wherein:
the front detection module (500) and the back detection module (1000) are arranged at the downstream detection positions of the corresponding front scanning platform (200) and the corresponding back scanning platform (800) and are used for collecting optical images of the front or the back of a product to be detected; the front detection module (500) and the back detection module (1000) comprise a camera, a lens and an optical height sliding component, and the height of the camera and/or the lens is adjustable through the optical height sliding component.
6. The IC carrier board on-line double-sided inspection system of claim 1, wherein:
the overturning and transferring arm (600) and the overturning module (700) are arranged between the front scanning platform (200) and the tail end of the back scanning platform (800) and are used for overturning and transferring the product with the front detected on the front scanning platform (200) to the back scanning platform (800); the overturning and transferring arm (600) is used for transferring products from the front detection position of the front scanning platform (200) to the overturning module (700); the flipping module (700) is used to flip the product 180 degrees and place it on the reverse scanning platform (800).
7. The IC carrier board on-line double-sided inspection system of claim 1, wherein:
the system also comprises a front dust-binding mechanism (400) and a back dust-binding mechanism (900); the front dust adhering mechanism (400) is arranged above the front scanning platform (200) at the upstream of the front detection module (500) and is used for adhering dust to the front surface before the front surface to be detected is detected; the back dust adhering mechanism (900) is arranged above the back scanning platform (800) at the upstream of the back detection module (1000) and is used for adhering dust to the back before detection of the product to be detected on the back.
8. The IC carrier board on-line double-sided inspection system of claim 1, wherein:
the system also comprises an external vacuum source, wherein the vacuum source adopts a blower module arranged in the sound insulation box.
CN202322075588.4U 2022-07-18 2023-07-17 Online double-sided detection system for IC carrier plate Active CN220461414U (en)

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CN202210839366.2A CN115213111A (en) 2022-07-18 2022-07-18 Online double-sided detection system and IC carrier plate double-sided detection method
CN2022108393662 2022-07-18

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CN115945404B (en) * 2023-02-15 2023-06-27 苏州天准科技股份有限公司 Defect detection equipment and detection method
CN116930197A (en) * 2023-07-28 2023-10-24 常州超音速智能装备有限公司 Product backshell detection method, system, device and platform based on CCD (charge coupled device)

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CN205732011U (en) * 2016-06-13 2016-11-30 广州市易鸿机械制造有限公司 A kind of pole piece grouping system automation equipment
CN108465648A (en) * 2018-04-23 2018-08-31 苏州香农智能科技有限公司 A kind of magnetic core Automated Sorting System based on machine vision
CN110841929B (en) * 2019-11-28 2023-06-09 广州市心鉴智控科技有限公司 Turntable type watch glass lens detector
CN213209951U (en) * 2020-08-06 2021-05-14 苏州康代智能科技股份有限公司 A turn over a device for IC support plate outward appearance detects
CN113714127B (en) * 2021-08-31 2022-05-20 苏州天准科技股份有限公司 Intelligent loop detection device and detection method
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