CN220419375U - Manipulator with testing mechanism, battery production system and automobile production line - Google Patents
Manipulator with testing mechanism, battery production system and automobile production line Download PDFInfo
- Publication number
- CN220419375U CN220419375U CN202321213886.9U CN202321213886U CN220419375U CN 220419375 U CN220419375 U CN 220419375U CN 202321213886 U CN202321213886 U CN 202321213886U CN 220419375 U CN220419375 U CN 220419375U
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- clamping jaw
- plate
- test
- assembly
- manipulator
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- 238000012360 testing method Methods 0.000 title claims abstract description 83
- 230000007246 mechanism Effects 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 55
- 239000000523 sample Substances 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 230000009471 action Effects 0.000 abstract description 5
- 230000000670 limiting effect Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model discloses a manipulator with a testing mechanism, a battery production system and an automobile production line, wherein the manipulator with the testing mechanism comprises a clamping jaw mechanism, a mounting frame, a driving assembly and a clamping jaw assembly, wherein the driving assembly is mounted on the mounting frame, the clamping jaw assembly is connected with the driving assembly, and the driving assembly is used for driving the clamping jaw assembly to open and release materials or close and clamp materials; the positioning unit is arranged at the upper part of the clamping jaw assembly, and is used for positioning the material when the clamping jaw assembly clamps the material; the testing mechanism is arranged above the clamping jaw assembly and can test materials. According to the utility model, when the clamping jaw mechanism clamps materials, the test can be synchronously started, and the test is completed when the materials are discharged to the subsequent station, so that the test points of the subsequent station are reduced, redundant action work flows are reduced, and the production efficiency and the lower process yield are improved.
Description
Technical Field
The utility model relates to the technical field of manipulators, in particular to a manipulator with a testing mechanism, a battery production system and an automobile production line.
Background
Vacuum baking process: the Hi-top test of the baked battery is that the manipulator is taken out from the clamp and then put on the conveyor belt, and then the manipulator is horizontally moved and extended out by a mechanism cylinder on the conveyor belt, and the probe is pressed down to complete the test, so that the action is complicated and the production efficiency is affected.
Aiming at the technical problems, the prior art has the following steps: 1) The operation speed of the manipulator is improved, and the fact that materials are left at the Hi-top test position to be detected is always ensured; 2) And the maximum speed of the mechanical cylinder and the operation speed of the drawstring are improved, the optimization of the existing channel speed is ensured, and materials are sent to the next process as soon as possible.
However, the prior art has the following drawbacks: 1) The actual Hi-top test speed is low, the manipulator speed is optimized, and the actual production efficiency cannot be improved; 2) The Hi-top test requires the mechanism cylinder to be pressed down, tested and lifted, and has complicated actions, thereby influencing the production efficiency and the casting yield of the lower manufacturing process.
Disclosure of Invention
In view of the foregoing, it is desirable to provide a manipulator with a testing mechanism, a battery production system, and an automobile production line.
A manipulator with a test mechanism, comprising:
the clamping jaw mechanism comprises a mounting frame, a driving assembly and a clamping jaw assembly, wherein the driving assembly is mounted on the mounting frame, the clamping jaw assembly is connected with the driving assembly, and the driving assembly is used for driving the clamping jaw assembly to open and release materials or close and clamp materials;
the positioning unit is arranged at the upper part of the clamping jaw assembly, and is used for positioning the material when the clamping jaw assembly clamps the material;
the testing mechanism is arranged above the clamping jaw assembly and can test materials.
In one embodiment, the jaw assembly comprises:
the transverse sliding plate is connected to the bottom of the mounting frame in a sliding manner, and can slide horizontally along the mounting frame;
the vertical connecting plate is fixedly connected with the upper part of the transverse sliding plate;
clamping jaw is installed in the lower part of vertical connecting plate.
In one embodiment, the positioning unit comprises a positioning block, the positioning block is fixed on the upper opposite inner sides of the clamping jaws on the left side and the right side, and the positioning block is matched with the top of the material.
In one embodiment, the test mechanism comprises:
the test mounting plates are correspondingly arranged on the vertical connecting plates at the left side and the right side;
the test probe is fixed on the test mounting plate and is matched with the detection hole of the material;
and the controller is fixed on the transverse sliding plate and is connected with the test probe.
In one embodiment, the test mounting plate includes an upper short cross plate, a riser, and a lower long cross plate;
the upper short transverse plate is fixed at the bottom of the transverse sliding plate;
the vertical plate is fixed on the side wall of the vertical connecting plate;
the lower long transverse plate is fixedly connected with the positioning block;
when the clamping jaw assemblies are closed to clamp materials, the end parts, close to each other, of the lower long transverse plates on the left side and the right side are abutted.
In one embodiment, the upper short rail, riser and lower long rail are integrally formed.
In one embodiment, the top of the clamping jaw mechanism is provided with a top plate assembly, a guide part is arranged between the top plate assembly and the clamping jaw mechanism, the guide part can guide when the clamping jaw mechanism moves relative to the top plate assembly, and the guide part comprises:
the guide plate is arranged on the lower surface of the top plate assembly;
the guide grooves are formed in the tops of the clamping jaw mechanisms, and the guide plates movably penetrate through the corresponding guide grooves;
wherein, the deflector is with the cross-sectional shape looks adaptation of guide way.
In one embodiment, the jaw mechanism and the guide portion are provided with a crash cushion portion, the crash cushion portion comprising:
the sliding rail is fixed on the side wall of the guide plate;
the sleeve is fixed at the top of the clamping jaw mechanism, an upper buffer slide block and a lower buffer slide block are respectively arranged at the upper end and the lower end of the sleeve, the sliding rail movably penetrates through the sleeve, and the sliding rail is matched with the upper buffer slide block and the lower buffer slide block.
A battery production system comprises a manipulator with a testing mechanism, wherein the manipulator with the testing mechanism is used for performing pressure resistance test when a battery pack is clamped.
An automobile production line comprises the battery production system.
Above-mentioned manipulator, battery production system and car production line with testing mechanism, when snatching the material through clamping jaw mechanism, positioning unit fixes a position the material, then utilizes the testing mechanism of clamping jaw subassembly top to test the material, and it can be when clamping jaw mechanism presss from both sides the material, synchronous start test, and the blowing has tested when on to follow-up station, and it has reduced the test point position of follow-up station, reduces unnecessary action workflow, improves production efficiency and lower process throw-out rate. In addition, the utility model reduces unnecessary mechanism accessories such as an air cylinder, an air pipe and the like, and reduces the later maintenance consumption and the cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a manipulator with a test mechanism according to the present utility model;
FIG. 2 is a front view of a manipulator with a test mechanism of the present utility model;
FIG. 3 is a partial schematic view of a manipulator with a testing mechanism of the present utility model.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. Preferred embodiments of the present utility model are shown in the drawings. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
Referring to fig. 1-3, an embodiment of the present utility model provides a manipulator with a testing mechanism, including:
the clamping jaw mechanism 1 comprises a mounting frame 11, a driving assembly 12 and a clamping jaw assembly 13, wherein the driving assembly 12 is mounted on the mounting frame 11, the clamping jaw assembly 13 is connected with the driving assembly 12, and the driving assembly 12 is used for driving the clamping jaw assembly 13 to open and release materials or to clamp materials in a closed manner; alternatively, the driving assembly 12 may be a motor and transmission assembly, which is a common component in the art, and the function and principle thereof will not be described herein.
The positioning unit 2 is arranged at the upper part of the clamping jaw assembly 13, and the positioning unit 2 is used for positioning the materials when the clamping jaw assembly 13 clamps the materials;
the testing mechanism 3 is arranged above the clamping jaw assembly 13, and the testing mechanism 3 can test materials.
According to the manipulator with the testing mechanism, the clamping jaw mechanism 1 is used for positioning the material when the material is grabbed, and then the testing mechanism 3 above the clamping jaw assembly 13 is used for testing the material, so that the testing can be synchronously started when the clamping jaw mechanism 1 clamps the material, the material is discharged to a subsequent station after the testing is finished, the testing point of the subsequent station is reduced, redundant action work flows are reduced, and the production efficiency and the lower process yield are improved. In addition, the utility model reduces unnecessary mechanism accessories such as an air cylinder, an air pipe and the like, and reduces the later maintenance consumption and the cost.
In one embodiment of the present utility model, the jaw assembly 13 comprises:
the horizontal sliding plate 131 is slidably connected to the bottom of the mounting frame 11, and the horizontal sliding plate 131 can horizontally slide along the mounting frame 11;
a vertical connection plate 132 fixedly connected to an upper portion of the lateral sliding plate 131;
a clamping jaw 133 is mounted at a lower portion of the vertical connection plate 132.
In this embodiment, the driving assembly 12 drives the left and right lateral sliding plates 131 to slide horizontally along the mounting frame 11, so that the distance between the left and right clamping jaws 133 can be adjusted, so that the clamping jaws can be suitable for materials with different widths. The clamping jaw 133 is mainly used for clamping materials.
In an embodiment of the present utility model, the positioning unit 2 includes a positioning block 21, the positioning block 21 is fixed on the upper opposite inner sides of the clamping jaw 133 on the left and right sides, and the positioning block 21 is matched with the top of the material. In this embodiment, the positioning block 21 may be clamped on the upper portion of a material (such as a battery pack), so that the material and the clamping jaw 133 can be fixed in a relative position, and the testing mechanism 3 can accurately correspond to the detection hole on the material, so as to smoothly detect the material. In some embodiments of the present utility model, the positioning block 21 may be disposed at the middle or bottom of the clamping jaw 133 according to the kind of materials.
In one embodiment of the present utility model, the test mechanism 3 includes:
the test mounting plates 31 are correspondingly arranged on the vertical connecting plates 132 at the left side and the right side;
a test probe 32 fixed on the test mounting plate 31, the test probe 32 being matched with the detection hole of the material;
and a controller 33 fixed on the lateral sliding plate 131, the controller 33 being connected with the test probe 32.
In this embodiment, the controller 33 may control the test probe 32 to detect the material, and process and store the detected data. Specifically, the Hi-top test of the material (battery) by the testing mechanism 3 is mainly performed, and the test probe 32 and the controller 33 are both in the prior art, and the function and the working principle thereof are not described herein.
In one embodiment of the present utility model, the test mounting plate 31 includes an upper short cross plate 311, a riser 312, and a lower long cross plate 313;
the upper short transverse plate 311 is fixed at the bottom of the transverse sliding plate 131;
the vertical plate 312 is fixed on the side wall of the vertical connecting plate 132;
the lower long transverse plate 313 is fixedly connected with the positioning block 21;
when the clamping jaw assembly 13 is closed to clamp materials, the ends of the lower long transverse plates 313 on the left side and the right side, which are close to each other, are abutted.
In this embodiment, the upper short transverse plate 311 is set to be short mainly for the purpose of: the controller 33 can be avoided on the premise of increasing the structural strength of the test mounting plate 31, and interference with the controller 33 is avoided. The riser 312 then serves as a transition connecting the upper short rail 311 and the lower long rail 313. The lower long transverse plate 313 is used for installing the test probe 32, and when the clamping jaw assembly 13 is closed to clamp materials, the end parts of the lower long transverse plate 313 on the left side and the right side, which are close to each other, are abutted against each other, so that a certain limiting effect is achieved, and the clamping jaw assembly 13 is prevented from clamping the materials.
In one embodiment of the present utility model, the upper short transverse plate 311, the vertical plate 312 and the lower long transverse plate 313 are integrally formed. Thus, the number of processing steps can be reduced, and the processing efficiency can be improved. In some embodiments, the upper short transverse plate 311, the vertical plate 312 and the lower long transverse plate 313 may be connected in a split manner, and may be connected to each other by screwing, welding, or the like.
In an embodiment of the present utility model, a top plate assembly 4 is disposed on top of the jaw mechanism 1, and a guiding portion 5 is disposed between the top plate assembly 4 and the jaw mechanism 1, where the guiding portion 5 is capable of guiding when the jaw mechanism 1 moves relative to the top plate assembly 4. So, make clamping jaw mechanism 1 only can carry out directional removal for roof subassembly 4 through guide part 5, it can prevent effectively that clamping point from appearing when getting the material from controlling the swing phenomenon, avoided the skew of clamping point position, improved the operating efficiency and the speed of manipulator to can keep the highest speed to carry out operation production, improved production efficiency and reduced accessory and product's consumption.
In one embodiment of the present utility model, the guide part 5 includes:
a guide plate 51 provided on the lower surface of the top plate assembly 4; the guide plate 51 may be a steel plate, a square tube, or the like, and specifically, the guide plate 51 may be disposed around the lower surface of the top plate assembly 4, or may be disposed on both sides of the lower surface of the top plate assembly 4. The fixing manner of the guide plate 51 and the top plate assembly 4 may be welding, screwing or the like.
The guide groove 52 is arranged at the top of the clamping jaw mechanism 1, and the guide plate 51 movably penetrates through the corresponding guide groove 52;
wherein, the guide plate 51 is matched with the section shape of the guide groove 52. For example: the cross-sectional shapes of the guide plate 51 and the guide groove 52 may be rectangular, waist-shaped, or the like. In addition, the guide groove 53 and the guide plate 51 may be in transition fit, so that the fit space is limited, and therefore, the jaw mechanism 1 can be ensured to move only in the up-down direction and not swing left and right when clamping materials or colliding.
In an embodiment of the present utility model, the jaw mechanism 1 and the guide portion 5 are provided with a collision buffer portion 6, and the collision buffer portion 6 includes:
a slide rail 61 fixed to a side wall of the guide plate 51; the fixing manner of the sliding rail 61 and the guide plate 51 is preferably a screw connection manner, so that the influence of the welding seam on the trafficability of the sliding rail 61 is avoided.
The sleeve 62 is fixed on the top of the clamping jaw mechanism 1, an upper buffer slide block 621 and a lower buffer slide block 622 are respectively arranged at the upper end and the lower end of the sleeve 62, the sliding rail 61 is movably arranged in the sleeve 62 in a penetrating manner, and the sliding rail 61 is matched with the upper buffer slide block 621 and the lower buffer slide block 622.
In this embodiment, no matter the guide plate 51 drives the slide rail 61 to slide upwards or downwards, the upper buffer slide block 621 and the lower buffer slide block 622 can both guide and buffer the two ends of the slide rail 61 at the same time, so that the deformation of the slide rail 61 under stress can be reduced, and the reliability of the buffering process is ensured. In some embodiments, only the upper buffer slider 621 or the lower buffer slider 622 may be provided at the upper end or the lower end of the sleeve 62.
An embodiment of the utility model provides a battery production system, which comprises a manipulator with a testing mechanism, wherein the manipulator with the testing mechanism is used for performing a voltage withstand test (Hi-top test) when a battery pack is clamped.
An embodiment of the utility model provides an automobile production line, which comprises a battery production system.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The examples described above represent only a few embodiments of the present utility model and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. A manipulator with a test mechanism, comprising:
the clamping jaw mechanism comprises a mounting frame, a driving assembly and a clamping jaw assembly, wherein the driving assembly is mounted on the mounting frame, the clamping jaw assembly is connected with the driving assembly, and the driving assembly is used for driving the clamping jaw assembly to open and release materials or close and clamp materials;
the positioning unit is arranged at the upper part of the clamping jaw assembly, and is used for positioning the material when the clamping jaw assembly clamps the material;
the testing mechanism is arranged above the clamping jaw assembly and can test materials.
2. The manipulator with a test mechanism of claim 1, wherein the jaw assembly comprises:
the transverse sliding plate is connected to the bottom of the mounting frame in a sliding manner, and can slide horizontally along the mounting frame;
the vertical connecting plate is fixedly connected with the upper part of the transverse sliding plate;
clamping jaw is installed in the lower part of vertical connecting plate.
3. The manipulator with the test mechanism according to claim 2, wherein the positioning unit includes a positioning block fixed to upper opposite inner sides of the jaws on the left and right sides, and the positioning block is engaged with the top of the material.
4. The manipulator with test mechanism of claim 3, wherein the test mechanism comprises:
the test mounting plates are correspondingly arranged on the vertical connecting plates at the left side and the right side;
the test probe is fixed on the test mounting plate and is matched with the detection hole of the material;
and the controller is fixed on the transverse sliding plate and is connected with the test probe.
5. The manipulator with test mechanism of claim 4, wherein the test mounting plate comprises an upper short cross plate, a riser, and a lower long cross plate;
the upper short transverse plate is fixed at the bottom of the transverse sliding plate;
the vertical plate is fixed on the side wall of the vertical connecting plate;
the lower long transverse plate is fixedly connected with the positioning block;
when the clamping jaw assemblies are closed to clamp materials, the end parts, close to each other, of the lower long transverse plates on the left side and the right side are abutted.
6. The manipulator with test mechanism of claim 5, wherein the upper short rail, riser and lower long rail are integrally formed.
7. The manipulator with test mechanism of claim 1, wherein the top of the jaw mechanism is provided with a top plate assembly, and a guide is provided between the top plate assembly and the jaw mechanism, the guide being capable of guiding the jaw mechanism as it moves relative to the top plate assembly, the guide comprising:
the guide plate is arranged on the lower surface of the top plate assembly;
the guide grooves are formed in the tops of the clamping jaw mechanisms, and the guide plates movably penetrate through the corresponding guide grooves;
wherein, the deflector is with the cross-sectional shape looks adaptation of guide way.
8. The manipulator with test mechanism of claim 7, wherein the jaw mechanism and guide are provided with a bump buffer, the bump buffer comprising:
the sliding rail is fixed on the side wall of the guide plate;
the sleeve is fixed at the top of the clamping jaw mechanism, an upper buffer slide block and a lower buffer slide block are respectively arranged at the upper end and the lower end of the sleeve, the sliding rail movably penetrates through the sleeve, and the sliding rail is matched with the upper buffer slide block and the lower buffer slide block.
9. A battery production system comprising the manipulator with a testing mechanism according to any one of claims 1-8, wherein the manipulator with the testing mechanism is used for pressure resistance testing when gripping a battery pack.
10. An automotive production line comprising the battery production system of claim 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321213886.9U CN220419375U (en) | 2023-05-19 | 2023-05-19 | Manipulator with testing mechanism, battery production system and automobile production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321213886.9U CN220419375U (en) | 2023-05-19 | 2023-05-19 | Manipulator with testing mechanism, battery production system and automobile production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220419375U true CN220419375U (en) | 2024-01-30 |
Family
ID=89655099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321213886.9U Active CN220419375U (en) | 2023-05-19 | 2023-05-19 | Manipulator with testing mechanism, battery production system and automobile production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220419375U (en) |
-
2023
- 2023-05-19 CN CN202321213886.9U patent/CN220419375U/en active Active
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