CN220406362U - Be used for steel wire rod cold heading steel ball letter sorting unloader - Google Patents
Be used for steel wire rod cold heading steel ball letter sorting unloader Download PDFInfo
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- CN220406362U CN220406362U CN202320784252.2U CN202320784252U CN220406362U CN 220406362 U CN220406362 U CN 220406362U CN 202320784252 U CN202320784252 U CN 202320784252U CN 220406362 U CN220406362 U CN 220406362U
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- ball
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- ball sorting
- steel ball
- steel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 146
- 239000010959 steel Substances 0.000 title claims abstract description 146
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 208000003464 asthenopia Diseases 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Abstract
The steel ball discharging opening, the small ball sorting disc and the finished ball sorting disc are sequentially arranged to be longitudinal slopes from high to low; the upper ends of the middle slope support and the low slope support are respectively provided with a vibrator, and a control circuit is arranged between the vibrators and a vibrator control box respectively; the steel balls to be sorted are respectively a finished steel ball, a small-diameter steel ball and a large-diameter steel ball; the lower end of the steel ball discharging opening is provided with at least three small ball sorting grooves which are transversely and uniformly distributed on the lower part of the bottom plate of the small ball sorting disc, and a small ball collecting box is correspondingly arranged below the small ball sorting grooves; the lower end of the middle and large ball discharging opening is correspondingly provided with a finished ball sorting tray, and a finished ball collecting box is correspondingly arranged below a finished ball sorting groove; the lower end of the large-diameter steel ball discharging opening is correspondingly provided with a large ball collecting box; the steel ball sorting and blanking device can reduce the labor intensity of workers, protect the health of production workers, reduce the production cost, improve the production efficiency and increase the economic income of enterprises.
Description
Technical Field
The utility model relates to a steel wire rod cold heading steel ball sorting and blanking device, in particular to a steel wire rod cold heading steel ball sorting and blanking device.
Background
At present, mechanical equipment needs more bearings, steel balls are important parts of the bearings, steel wire rods are steel balls through cold heading steel balls, the steel balls subjected to cold heading are subjected to multiple processes from blanks to finished products, in the production process of the cold heading steel balls, the diameters of the steel balls need to be finished steel balls after being selected and detected to be qualified, the existing steel balls are subjected to sorting of the finished steel balls through more manpower, the labor intensity is high, visual fatigue is easy to cause, the production efficiency is low, the production cost is high, the yield of sorting steel balls after the visual fatigue is greatly reduced, unqualified steel balls are increased, the assembly work of the bearings is influenced by the unqualified steel balls, and the quality of the assembled bearings is difficult to guarantee; for many reasons, a sorting and blanking device for steel wire rod cold heading steel balls is proposed.
Disclosure of Invention
The utility model aims to overcome the defects that the existing steel balls are subjected to sorting of finished steel balls by more manpower, the labor intensity is high, the visual fatigue is easy to cause, the production efficiency is low, the production cost is high, the yield of the sorted steel balls is greatly reduced after the visual fatigue is caused, the number of unqualified steel balls is increased, the unqualified steel balls influence the bearing assembly work, and the quality of the assembled bearing is difficult to guarantee; by reasonable design, the steel wire rod cold heading steel ball sorting and blanking device is provided; according to the steel ball sorting and blanking device, finished steel balls are sorted through the small ball sorting disc and the finished ball sorting disc, when the steel balls fall into the sorting disc through the steel ball blanking openings, the vibrator drives the small ball disc and the finished ball sorting disc to vibrate, the small-diameter steel balls are sorted through the small ball sorting groove, the finished steel balls are sorted through the finished ball sorting groove, and the large-diameter steel balls which are not sorted out by the finished ball sorting disc fall into the large ball collecting box through the large-diameter steel ball blanking openings.
In order to achieve the purpose, the utility model adopts the following technical scheme that the steel wire rod cold heading steel ball sorting and blanking device comprises: the steel ball sorting hopper comprises a steel ball sorting hopper, a slope bottom, a steel ball discharging opening, a discharging guide plate, a gate valve, a small ball sorting tray, a small ball sorting groove, a middle and large ball discharging opening, a finished ball sorting tray, a finished ball sorting groove, a large-diameter steel ball discharging opening, a small ball collecting box, a finished ball collecting box, a large ball collecting box, a high support, a middle slope support, a low slope support, a steel ball baffle, a vibrator and a vibrator control box; two pairs of high brackets are arranged at the two ends below the steel ball sorting hopper, a vibrator control box is arranged at one side of the high brackets, two pairs of centering slope brackets are arranged at the two ends below the small ball sorting disc, two pairs of low slope brackets are arranged at the two ends below the finished ball sorting disc, the bottom of the steel ball sorting hopper is arranged to be a slope bottom, a steel ball blanking opening is arranged in the middle of the low end of the slope bottom, and a gate valve is arranged between the slope bottom and the steel ball blanking opening; two sides of the steel ball discharging opening are symmetrically provided with a pair of discharging guide plates in a horn shape; the steel ball blanking opening, the small ball sorting disc and the finished ball sorting disc are sequentially arranged from high to low to form a step shape, and the steel ball blanking opening, the small ball sorting disc and the finished ball sorting disc are arranged to form a longitudinal slope; the two sides of the small ball sorting disc and the finished ball sorting disc are respectively provided with a steel ball baffle, the upper ends of the middle slope support and the low slope support are respectively provided with a vibrator, and a control circuit is arranged between the vibrators and a vibrator control box respectively; the steel balls to be sorted are respectively a finished steel ball, a small-diameter steel ball and a large-diameter steel ball;
the lower end of the steel ball blanking opening is provided with a small ball sorting disc, at least three small ball sorting grooves are transversely and uniformly distributed on the lower part of the bottom plate of the small ball sorting disc, a small ball collecting box is correspondingly arranged below the three small ball sorting grooves, and the lower end of the slope of the small ball sorting disc is provided with a middle-large ball blanking opening;
the lower end of the middle and large ball discharging opening is correspondingly provided with a finished ball sorting tray, the lower part of the bottom plate of the finished ball sorting tray is transversely and uniformly provided with at least three finished ball sorting grooves, and the lower part of the finished ball sorting grooves is correspondingly provided with a finished ball collecting box; the lower end of the slope of the finished ball sorting disc is provided with a large-diameter steel ball discharging opening, and the lower end of the large-diameter steel ball discharging opening is correspondingly provided with a large ball collecting box.
The process flow comprises the following steps: before steel ball sorting, a steel ball to be sorted hopper is filled with steel balls to be sorted, an operator simultaneously starts a vibrator at the upper ends of a middle slope support and a low slope support through a vibrator control box, and the vibrator simultaneously drives a small ball sorting disc and a finished ball sorting disc to vibrate and to be sorted;
the vibrator drives the small ball sorting disc and the finished ball sorting disc to vibrate and wait for sorting, meanwhile, an operator manually opens the gate valve, steel balls to be sorted in the steel ball waiting sorting hopper continuously roll downwards through the steel ball discharging opening and fall into the small ball sorting disc, the small ball sorting disc sorts small-diameter steel balls through vibration, when the small-diameter steel balls in the steel balls to be sorted pass through the small ball sorting groove, fall into the small ball collecting box, and the small-diameter steel balls are sorted;
after the small-diameter steel balls in the steel balls to be sorted are selected, the finished steel balls and the large-diameter steel balls continuously roll downwards to fall into a finished ball sorting tray, the finished ball sorting tray sorts the finished steel balls through vibration, and the finished steel balls fall into a finished ball collecting box when passing through a finished ball sorting groove; after the finished steel balls are selected, the large-diameter steel balls continuously roll downwards to fall into a large ball collecting box through a large-diameter steel ball discharging opening; installing the sorting flow, continuously feeding the steel balls into a steel ball sorting hopper, and adding the steel balls to be sorted; the steel balls to be sorted sequentially pass through a small ball sorting disc and a finished ball sorting disc to be subjected to vibration sorting to obtain finished steel balls, small-diameter steel balls and large-diameter steel balls.
The beneficial effects are that: according to the steel ball sorting and blanking device, finished steel balls are sorted through the small ball sorting disc and the finished ball sorting disc, when the steel balls fall into the sorting disc through the steel ball blanking openings, the vibrator drives the small ball disc and the finished ball sorting disc to vibrate, the small-diameter steel balls are sorted through the small ball sorting groove, the finished steel balls are sorted through the finished ball sorting groove, and the large-diameter steel balls which are not sorted out by the finished ball sorting disc fall into the large ball collecting box through the large-diameter steel ball blanking openings.
Drawings
The utility model is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of a general assembly structure;
FIG. 2 is a schematic top view of the structure of FIG. 1;
FIG. 3 is a schematic view of the sorter tray of FIG. 1;
in fig. 1, 2, 3: the steel ball sorting hopper 1, the slope bottom 1-1, the steel ball blanking port 1-2, the blanking guide plate 1-3, the gate valve 1-4, the small ball sorting disc 2, the small ball sorting groove 2-1, the middle and large ball blanking port 2-2, the finished ball sorting disc 3, the finished ball sorting groove 3-1, the large diameter steel ball blanking port 3-2, the small ball collecting box 4, the finished ball collecting box 5, the large ball collecting box 6, the high support 7, the middle slope support 8, the low slope support 9, the steel ball baffle 10, the vibrator 11 and the vibrator control box 12.
Detailed Description
The utility model is described in further detail below with reference to the attached drawings and detailed description:
two pairs of high brackets 7 are arranged at the two ends of the lower surface of the steel ball sorting hopper 1, a vibrator control box 12 is arranged at one side of the high brackets 7, two pairs of middle slope brackets 8 are arranged at the two ends of the lower surface of the small ball sorting disc 2, two pairs of low slope brackets 9 are arranged at the two ends of the lower surface of the finished ball sorting disc 3, the bottom of the steel ball sorting hopper 1 is set to be a slope bottom 1-1, a steel ball blanking opening 1-2 is arranged in the middle of the lower end of the slope bottom 1-1, and a gate valve 1-4 is arranged between the slope bottom 1-1 and the steel ball blanking opening 1-2; two sides of the steel ball blanking opening 1-2 are symmetrically provided with a pair of blanking guide plates 1-3 in a horn shape; the steel ball blanking opening 1-2, the small ball sorting disc 2 and the finished ball sorting disc 3 are arranged in sequence from high to low to form a step shape, and the steel ball blanking opening 1-2, the small ball sorting disc 2 and the finished ball sorting disc 3 are arranged to form a longitudinal slope; the two sides of the small ball sorting disc 2 and the finished ball sorting disc 3 are respectively provided with a steel ball baffle 10, the upper ends of the middle slope support 8 and the low slope support 9 are respectively provided with a vibrator 11, and a control circuit is arranged between the vibrator 11 and a vibrator control box 12; the steel balls to be sorted are respectively a finished steel ball, a small-diameter steel ball and a large-diameter steel ball;
the lower end of the steel ball blanking opening 1-2 is provided with a small ball sorting disc 2, at least three small ball sorting grooves 2-1 are transversely and uniformly distributed on the lower part of a bottom plate of the small ball sorting disc 2, a small ball collecting box 4 is correspondingly arranged below the three small ball sorting grooves 2-1, and the slope lower end of the small ball sorting disc 2 is provided with a middle-large ball blanking opening 2-2;
the lower end of the middle and large ball discharging opening 2-2 is correspondingly provided with a finished ball sorting disc 3, the lower part of the bottom plate of the finished ball sorting disc 3 is transversely and uniformly provided with at least three finished ball sorting grooves 3-1, and the lower part of the finished ball sorting groove 3-1 is correspondingly provided with a finished ball collecting box 5; the lower end of the slope of the finished ball sorting disc 3 is provided with a large-diameter steel ball discharging opening 3-2, and the lower end of the large-diameter steel ball discharging opening 3-2 is correspondingly provided with a large ball collecting box 6.
Claims (3)
1. A be used for steel wire rod cold heading steel ball letter sorting unloader is by: the steel ball sorting hopper (1), a slope bottom (1-1), a steel ball feed opening (1-2), a feed guide plate (1-3), a gate valve (1-4), a small ball sorting disc (2), a small ball sorting groove (2-1), a middle and large ball feed opening (2-2), a finished ball sorting disc (3), a finished ball sorting groove (3-1), a large-diameter steel ball feed opening (3-2), a small ball collecting box (4), a finished ball collecting box (5), a large ball collecting box (6), a high bracket (7), a middle slope bracket (8), a low slope bracket (9), a steel ball baffle (10), a vibrator (11) and a vibrator control box (12); the method is characterized in that: two pairs of high brackets (7) are arranged at the two ends of the lower surface of the steel ball sorting hopper (1), a vibrator control box (12) is arranged at one side of the high brackets (7), two pairs of middle slope brackets (8) are arranged at the two ends of the lower surface of the small ball sorting disc (2), two pairs of low slope brackets (9) are arranged at the two ends of the lower surface of the finished ball sorting disc (3), the bottom of the steel ball sorting hopper (1) is arranged to be a slope bottom (1-1), a steel ball blanking opening (1-2) is arranged in the middle of the lower end of the slope bottom (1-1), and a gate valve (1-4) is arranged between the slope bottom (1-1) and the steel ball blanking opening (1-2); two sides of the steel ball blanking opening (1-2) are symmetrically provided with a pair of blanking guide plates (1-3) in a horn shape; the steel ball blanking opening (1-2), the small ball sorting disc (2) and the finished ball sorting disc (3) are arranged in sequence from high to low to form a step shape, and the steel ball blanking opening (1-2), the small ball sorting disc (2) and the finished ball sorting disc (3) are arranged to form a longitudinal slope; the two sides of the small ball sorting disc (2) and the finished ball sorting disc (3) are respectively provided with a steel ball baffle (10), the upper ends of the middle slope support (8) and the low slope support (9) are respectively provided with a vibrator (11), and a control circuit is arranged between the vibrator (11) and a vibrator control box (12); the steel balls to be sorted are respectively a finished steel ball, a small-diameter steel ball and a large-diameter steel ball.
2. The steel wire rod cold heading steel ball sorting and blanking device according to claim 1, wherein: the lower end of the steel ball blanking opening (1-2) is provided with a small ball sorting disc (2), at least three small ball sorting grooves (2-1) are transversely and uniformly distributed on the lower portion of a bottom plate of the small ball sorting disc (2), a small ball collecting box (4) is correspondingly arranged below the three small ball sorting grooves (2-1), and the slope lower end of the small ball sorting disc (2) is provided with a middle-large ball blanking opening (2-2).
3. The steel wire rod cold heading steel ball sorting and blanking device according to claim 1, wherein: the lower end of the middle and large ball discharging opening (2-2) is correspondingly provided with a finished ball sorting disc (3), the lower part of the bottom plate of the finished ball sorting disc (3) is transversely and uniformly provided with at least three finished ball sorting grooves (3-1), and the lower part of the finished ball sorting groove (3-1) is correspondingly provided with a finished ball collecting box (5); the lower end of the slope of the finished ball sorting disc (3) is provided with a large-diameter steel ball discharging opening (3-2), and the lower end of the large-diameter steel ball discharging opening (3-2) is correspondingly provided with a large ball collecting box (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320784252.2U CN220406362U (en) | 2023-04-11 | 2023-04-11 | Be used for steel wire rod cold heading steel ball letter sorting unloader |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320784252.2U CN220406362U (en) | 2023-04-11 | 2023-04-11 | Be used for steel wire rod cold heading steel ball letter sorting unloader |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220406362U true CN220406362U (en) | 2024-01-30 |
Family
ID=89653111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320784252.2U Active CN220406362U (en) | 2023-04-11 | 2023-04-11 | Be used for steel wire rod cold heading steel ball letter sorting unloader |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220406362U (en) |
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2023
- 2023-04-11 CN CN202320784252.2U patent/CN220406362U/en active Active
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