CN220387718U - Stamping device - Google Patents
Stamping device Download PDFInfo
- Publication number
- CN220387718U CN220387718U CN202320540597.3U CN202320540597U CN220387718U CN 220387718 U CN220387718 U CN 220387718U CN 202320540597 U CN202320540597 U CN 202320540597U CN 220387718 U CN220387718 U CN 220387718U
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- stamping
- bottom plate
- plate
- module
- pressing
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- 238000003825 pressing Methods 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 description 21
- 238000004080 punching Methods 0.000 description 21
- 238000000034 method Methods 0.000 description 8
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The present utility model provides a press apparatus including: the upper surface of the top plate is provided with an air cylinder; a base plate, wherein bases are arranged below two sides of the base plate; the stamping module is arranged on the lower surface of the top plate and comprises a stamping module plate, a stamping bottom plate, a signal processing device and a plurality of positioning columns, the stamping bottom plate is arranged on the lower surface of the top plate, the stamping module plate is arranged on the lower surface of the stamping bottom plate, the stamping module plate is detachably and fixedly connected with the stamping bottom plate, the positioning columns are positioned on the lower surface of the stamping module, the signal processing device is positioned on the lower surface of the stamping bottom plate, the bottom ends of the positioning columns are provided with pressure sensors, and the pressure sensors are electrically connected with the signal processing device; the pressing module is arranged on the base bottom plate and comprises a pressing module plate, a pressing bottom plate and positioning holes, and the pressing bottom plate is arranged on the upper surface of the base bottom plate. The stamping accuracy is guaranteed through the locating column, and the pressure sensor at the bottom end of the locating column monitors whether stamping is in place.
Description
Technical Field
The utility model relates to a stamping device, and belongs to the technical field of plastic processing of materials.
Background
The stamping is a forming processing method for obtaining a workpiece with a required shape and size by applying external force to plates, strips, pipes, sectional materials and the like by using a press machine and a die to enable the plates, the strips, the pipes, the sectional materials and the like to generate plastic deformation or separation. The punched blank is mainly hot rolled and cold rolled steel plates and steel strips, and the structure of the material is changed through punching, so that the requirements of different process scenes are met. In the prior art, when stamping, whether the material is completely stamped in place cannot be visually detected in the stamping process, the stamping degree cannot be accurately mastered, the material cannot meet the quality requirement due to insufficient stamping or the material is stamped excessively to cause stamping deformation, the material cannot be reused due to stamping deformation, the insufficient stamping is difficult to observe from the naked eye, and the stamping result of the material is unstable.
Disclosure of Invention
Based on the above background, an object of the present utility model is to provide a stamping device, which solves the problems described in the background art.
In order to achieve the above object, the present utility model provides the following technical solutions:
a stamping device, comprising:
the upper surface of the top plate is provided with an air cylinder;
the base bottom plate is provided with bases below two sides of the base bottom plate, and the base bottom plate is provided with a pressing module;
the stamping module is arranged on the lower surface of the top plate and comprises a stamping module plate, a stamping bottom plate, a signal processing device and a plurality of positioning columns, the stamping bottom plate is arranged on the lower surface of the top plate, the stamping module plate is arranged on the lower surface of the stamping bottom plate, the stamping module plate is detachably and fixedly connected with the stamping bottom plate, the positioning columns are arranged on the lower surface of the stamping module, the signal processing device is arranged on the lower surface of the stamping bottom plate, the bottom ends of the positioning columns are provided with pressure sensors, and the pressure sensors are electrically connected with the signal processing device;
the lower pressing die set is arranged on the base bottom plate and comprises a lower pressing die block, a lower pressing bottom plate and a positioning hole, the lower pressing bottom plate is arranged on the upper surface of the base bottom plate, the lower pressing die block is arranged on the upper surface of the lower pressing bottom plate and is detachably and fixedly connected with the lower pressing bottom plate, the positioning hole is arranged on the lower pressing bottom plate, the size of the positioning hole is matched with the size of the positioning column, the positioning hole penetrates through the lower pressing die set, and a threaded column is arranged in the positioning hole;
the telescopic support column is vertically connected to the upper surface of the base bottom plate and the lower surface of the top plate.
The positioning column of the stamping device is matched with the size of the positioning hole, when the stamping template of the stamping device is quickly pressed with the pressing module of the pressing module, the top end of the positioning column is contacted with the bottom of the positioning hole, a display of the signal processing device displays that the operation is wrong if the top end of the positioning column is not contacted with the bottom of the positioning hole. The locating column has certain intensity, when reaching the locating hole bottom, will share the pressure of punching press module, prevent that the pressure from too big leading to the material to warp, and can detect the punching press material and adjust that the punching press is not in place rapidly through locating column and signal processing device must cooperate.
Preferably, the cylinder is provided with a manometer. The manometer detects the pressure value when the material is stable and normally stamped or is used for checking whether the pressure value reaches the designed stamping pressure value, and the pressure value is dataized, so that the follow-up production is conveniently guided.
Preferably, the cylinder is provided with a pressure reducing valve. The pressure reducing valve is used as a pressure regulating means, and when the pressure is too high, a part of the pressure is released, so that the pressure is maintained in the normal punching range of the material, and the material is prevented from being damaged by punching.
Preferably, the signal processing device comprises a microprocessor and a display, wherein the output end of the positioning column is connected with the input end of the microprocessor, and the output end of the microprocessor is connected with the input end of the display. After the top end of the positioning column is contacted with the bottom end of the positioning hole, the microprocessor receives the electric signal, processes the electric signal and transmits the processed electric signal to the display, the display converts the processed electric signal into a digital signal, the stamping result is visualized, and the stamping condition of the material is monitored.
Preferably, the positioning column is hollow, and a part of the pressure sensor is located in the positioning column. The positioning column bears the pressure, so that the pressure sensor is prevented from being damaged by the force.
Preferably, the thread post is provided with scales. The scale of the threaded column is convenient for adjusting the depth of the locating column penetrating into the locating hole.
Preferably, a gasket and a bolt are arranged at the bottom of the threaded column. According to the different processing materials, the length of the threaded column is flexibly adjusted, so that the pressure sensor at the top end of the positioning column is contacted with the threaded column when the metal fitting is normally pressed, and good monitoring capability can be maintained when different materials are faced.
Preferably, the base bottom plate is provided with a limiting hole. The limiting holes enable the stamping device to be in a fixed state, and stability of the stamping device in stamping is improved.
Preferably, the cylinder is provided with a support rod. The supporting bar provides support for the air cylinder and fixedly connects the air cylinder with the stamping device.
Preferably, the manometer and the pressure reducing valve are provided with a support column.
Compared with the prior art, the utility model has the following advantages: the stamping device prevents the material from being damaged due to overlarge pressure in the stamping process through the setting of the positioning column and the signal processing device, and the pressure relief valve can reduce the pressure, so that the stamping degree in the material stamping process is visualized, and when the normal stamping degree is not reached, the signal processing device displays the result in real time, thereby preventing the material from being stamped inadequately.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the front view of the present utility model;
FIG. 2 is an enlarged view of the structure of the threaded column of the stamping device of the present utility model;
fig. 3 is an enlarged view of the positioning column structure of the press device of the present utility model.
In the figure: 1. a top layer; 2. stamping the bottom plate; 3. positioning columns; 301. a pressure sensor 4, a telescopic support column; 5. pressing down the bottom plate; 6. positioning holes; 7. a threaded column; 8. a limiting hole; 9. a base bottom plate; 10. pressing down the module board; 11. stamping a module plate; 12. a signal processing device; 13. a support rod; 14. a cylinder; 15. a pressure gauge; 16. a pressure release valve; 17. and (5) supporting the column.
Detailed Description
The technical scheme of the utility model is further specifically described below through specific embodiments and with reference to the accompanying drawings. It should be understood that the practice of the utility model is not limited to the following examples, but is intended to be within the scope of the utility model in any form and/or modification thereof.
In the present utility model, unless otherwise specified, all parts and percentages are by weight, and the equipment, materials, etc. used are commercially available or are conventional in the art. The methods in the following examples are conventional in the art unless otherwise specified. The components and devices in the following examples are, unless otherwise indicated, all those components and devices known to those skilled in the art, and their structures and principles are known to those skilled in the art from technical manuals or by routine experimentation.
The embodiment of the utility model discloses a method for preparing
In the following detailed description of embodiments of the utility model, reference is made to the accompanying drawings, in which, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the utility model. However, one or more embodiments may be practiced by one of ordinary skill in the art without these specific details.
As shown in FIG. 1, a stamping device comprises a top plate, a base bottom plate, a stamping module, a pressing module and a telescopic support column, wherein an air cylinder is arranged on the upper surface of the top plate and is positioned in the middle of the top plate, two sides of the air cylinder are fixedly connected with the top plate through support rods, and the support rods are of L-shaped structures. The cylinder bottom passes roof and punching press module fixed connection, and cylinder one side is equipped with manometer and relief pressure valve, and manometer and relief pressure valve pass through pipeline and cylinder intercommunication, and manometer and relief pressure valve bottom are equipped with the support column, support column bottom and bracing piece perpendicular fixed connection.
The base bottom plate, base bottom plate both sides below is equipped with the base, base and base bottom plate fixed connection, and the outward flange of base aligns with the base bottom plate outward flange, and the base is the rectangle cubic structure that has certain height. Limiting holes are formed in the two sides of the base bottom plate and close to the edges, and penetrate through the base bottom plate and the base.
The punching press module is located the roof lower surface, the punching press module includes punching press module board, punching press bottom plate, signal processing device and reference column, and the roof lower surface is located to the punching press bottom plate, and punching press bottom plate and cylinder fixed connection, punching press module board are located on the punching press bottom plate lower surface, and punching press module board and punching press bottom plate are detachable fixed connection, and the reference column is located punching press bottom plate lower surface punching press module board both sides, signal processing device is located punching press bottom plate lower surface edge. The pressure sensor is arranged at the bottom end of the positioning column, the positioning column is hollow, a part of the pressure sensor is positioned in the positioning column, and the pressure sensor is electrically connected with the signal processing device. The signal processing device comprises a microprocessor and a display, wherein the output end of the pressure sensor is connected with the input end of the microprocessor, and the output end of the microprocessor is connected with the input end of the display.
The lower pressing die assembly is positioned in the middle of the base bottom plate and comprises a lower pressing module plate, a lower pressing bottom plate and positioning holes, the lower pressing bottom plate is positioned on the upper surface of the base bottom plate, the lower pressing module plate is arranged on the upper surface of the lower pressing bottom plate, the lower pressing module plate corresponds to the punching module plate in structure, the lower pressing module plate is detachably and fixedly connected with the lower pressing bottom plate, the positioning holes are positioned on the lower pressing bottom plate on two sides of the lower pressing module plate, the aperture size of the positioning holes is matched with the diameter size of the positioning columns, the positioning holes penetrate through the lower pressing module plate, the lower pressing bottom plate and the base bottom plate, threaded columns are arranged in the positioning holes, scales are arranged on the threaded columns, and gaskets and bolts are arranged at the bottoms of the threaded columns;
the telescopic support column is vertically connected with the upper surface of the base bottom plate and the lower surface of the top plate.
When the stamping device works, the stamping device is fixed through the limiting hole of the base bottom plate, the stamping die set moves downwards, the pressure sensor is triggered after the positioning column is contacted with the threaded column in the positioning hole, the signal processing device receives an electric signal, and the electric signal is processed by the microprocessor to output a stamping completion result on the display. When the stamping pressure is too high, the positioning column and the spiral column can be used as pressure buffering, the pressure value is reduced by the pressure meter through the pressure reducing valve.
The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.
Claims (10)
1. A stamping device, characterized in that: comprising the following steps:
the upper surface of the top plate is provided with an air cylinder;
a base plate, wherein bases are arranged below two sides of the base plate;
the stamping module is arranged on the lower surface of the top plate and comprises a stamping module plate, a stamping bottom plate, a signal processing device and a plurality of positioning columns, the stamping bottom plate is arranged on the lower surface of the top plate, the stamping module plate is arranged on the lower surface of the stamping bottom plate, the stamping module plate is detachably and fixedly connected with the stamping bottom plate, the positioning columns are positioned on the lower surface of the stamping module, the signal processing device is positioned on the lower surface of the stamping bottom plate, the bottom ends of the positioning columns are provided with pressure sensors, and the pressure sensors are electrically connected with the signal processing device;
the pressing module is arranged on the base bottom plate, the pressing module comprises a pressing module plate, a pressing bottom plate and a positioning hole, the pressing bottom plate is arranged on the upper surface of the base bottom plate, the pressing module plate is arranged on the upper surface of the pressing bottom plate, the pressing module plate and the pressing bottom plate are detachably and fixedly connected, the positioning hole is arranged on the pressing bottom plate, the size of the positioning hole is matched with the size of the positioning column, the positioning hole penetrates through the pressing module, and a threaded column is arranged in the positioning hole;
the telescopic support column is vertically connected to the upper surface of the base bottom plate and the lower surface of the top plate.
2. A stamping device as defined in claim 1, wherein: the cylinder is provided with a manometer.
3. A stamping device as claimed in claim 2, wherein: the cylinder is provided with a pressure reducing valve.
4. A stamping device as defined in claim 1, wherein: the signal processing device comprises a microprocessor and a display, wherein the output end of the positioning column is connected with the input end of the microprocessor, and the output end of the microprocessor is connected with the input end of the display.
5. A stamping device as defined in claim 1, wherein: the locating column is hollow, and a part of the pressure sensor is located in the locating column.
6. A stamping device as defined in claim 1, wherein: the thread column is provided with scales.
7. A stamping device as defined in claim 1, wherein: and a gasket and a bolt are arranged at the bottom of the threaded column.
8. A stamping device as defined in claim 1, wherein: and a limiting hole is formed in the base bottom plate.
9. A stamping device as defined in claim 1, wherein: the cylinder is provided with a supporting rod.
10. A stamping device as claimed in claim 3, wherein: the manometer and the pressure reducing valve are provided with supporting columns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320540597.3U CN220387718U (en) | 2023-03-14 | 2023-03-14 | Stamping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320540597.3U CN220387718U (en) | 2023-03-14 | 2023-03-14 | Stamping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220387718U true CN220387718U (en) | 2024-01-26 |
Family
ID=89603957
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320540597.3U Active CN220387718U (en) | 2023-03-14 | 2023-03-14 | Stamping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220387718U (en) |
-
2023
- 2023-03-14 CN CN202320540597.3U patent/CN220387718U/en active Active
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