CN213350353U - Stamping device for monitoring stamping process in real time - Google Patents

Stamping device for monitoring stamping process in real time Download PDF

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Publication number
CN213350353U
CN213350353U CN202021991428.4U CN202021991428U CN213350353U CN 213350353 U CN213350353 U CN 213350353U CN 202021991428 U CN202021991428 U CN 202021991428U CN 213350353 U CN213350353 U CN 213350353U
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stamping
wall
real time
sides
monitoring
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CN202021991428.4U
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胥骁
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Suzhou Goutech Precision Technology Co ltd
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Suzhou Goutech Precision Technology Co ltd
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Abstract

The utility model discloses a real time monitoring stamping process's stamping device, including organism and spacing groove, the lower extreme both sides of organism are provided with stamping die, and stamping die's both sides upper end is provided with the slide bar, stamping die's both sides lower extreme is provided with the connecting rod, and stamping die's middle part outer wall is provided with first fixed block, stamping die's lower extreme middle part outer wall is fixed with the second fixed block, and one side distribution of stamping die has audible-visual annunciator. This real time monitoring stamping process's stamping device is provided with the slide bar, the slide bar is vertical form and distributes, because the outer wall size of slide bar and the inner wall size of connecting rod mutually support, when stamping die received the organism extrusion, it can be through slide bar along connecting rod inner wall downstream to go up the mould, carry out the punching press to the machined part, through being connected of slide bar and connecting rod, can carry out the position to the in-process of going up mould downstream and prescribe a limit to, prevent to take place the skew, it is great to lead to machined part processing back error.

Description

Stamping device for monitoring stamping process in real time
Technical Field
The utility model relates to a real time monitoring stamping process's stamping device technical field specifically is a real time monitoring stamping process's stamping device.
Background
Stamping is a forming method in which a press and a die are used to apply an external force to a plate, a strip, a pipe, a profile, or the like to cause plastic deformation or separation, thereby obtaining a workpiece (stamped part) of a desired shape and size. Stamping and forging are plastic working (or called pressure working), and are called forging and pressing. The stamped blanks are mainly hot and cold rolled steel sheets and strips.
Stamping device in use of real-time monitoring stamping process on the market, stamping die often appears and is processing the back for a long time, because the condition of wearing and tearing, leads to stamping die to appear the skew, and stamping device can not real time monitoring, leads to the manual work of unqualified product later stage to pick comparatively time-consuming, and stamping die appears the skew simultaneously, can't judge horizontal direction or vertical direction, brings the difficulty for the maintenance, for this, we provide a stamping device of real time monitoring stamping process.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a real time monitoring stamping process's stamping device to solve the real time monitoring stamping process's that proposes in the above-mentioned background art stamping device in use, the stamping die appears and is processing the back for a long time, because the condition of wearing and tearing, lead to stamping die to appear squinting, and stamping device can not real time monitoring, it is comparatively time-consuming to lead to the artifical selection in unqualified product later stage, stamping die appears squinting simultaneously, can't judge horizontal direction or vertical direction, bring the problem of difficulty for the maintenance.
In order to achieve the above object, the utility model provides a following technical scheme: a stamping device for monitoring a stamping process in real time comprises a machine body and a limiting groove, wherein stamping dies are arranged on two sides of the lower end of the machine body, sliding rods are arranged at the upper ends of two sides of each stamping die, connecting rods are arranged at the lower ends of two sides of each stamping die, a first fixing block is arranged on the outer wall of the middle of each stamping die, a second fixing block is fixed on the outer wall of the middle of the lower end of each stamping die, an audible and visual alarm is distributed on one side of each stamping die, first grooves are formed in the bottom ends of two sides of each second fixing block, a protection plate is attached to the outer wall in front of each second fixing block, an embedded block is arranged at the joint of each protection plate and the corresponding first groove, screws are arranged on two sides of the upper end of each protection plate, placing boxes are arranged on two sides of the upper end of each second fixing block, limiting blocks, and the inside of placing the box distributes and has fluorescent liquid, the both sides bottom mounting of first fixed block has the embedding nail, and the middle part of first fixed block is provided with touches the clamp plate, the both sides that touch the clamp plate are fixed with the slider, and the opposite side outer wall laminating of slider has the guide rail, the top that touches the clamp plate is connected with reset spring, the middle part of second fixed block is provided with pressure sensor, the middle part top of second fixed block is fixed with the spacing groove.
Preferably, the size of the outer wall of the sliding rod is matched with the size of the inner wall of the connecting rod, and the sliding rods are vertically distributed.
Preferably, the audible and visual alarms are symmetrically distributed along the vertical central axis of the machine body, and two audible and visual alarms are arranged.
Preferably, the protection plate forms detachable structure through screw and screw hole, and screw hole constitution threaded connection.
Preferably, the second fixed block and the limiting block form a fixed connection, and the limiting block and the placing box are attached to each other.
Preferably, the size of the inner wall of the second groove is matched with the size of the outer wall of the embedded nail, and the number of the embedded nails is two.
Preferably, the touch pressing plate and the first fixing block form an elastic structure through a return spring, and the return spring is vertically distributed.
Preferably, the touch pressing plate and the guide rail form a sliding structure through the sliding block, and the sliding block and the guide rail are mutually attached.
Compared with the prior art, the beneficial effects of the utility model are that: this real time monitoring stamping process's stamping device is provided with the slide bar, the slide bar is vertical form and distributes, because the outer wall size of slide bar and the inner wall size of connecting rod mutually support, when stamping die received the organism extrusion, it can be through slide bar along connecting rod inner wall downstream to go up the mould, carry out the punching press to the machined part, through being connected of slide bar and connecting rod, can carry out the position to the in-process of going up mould downstream and prescribe a limit to, prevent to take place the skew, it is great to lead to machined part processing back error.
The screw constitutes threaded connection with the screw hole, and when the guard plate was installed on the second fixed block, can play the guard action to the internals, when the internals need with when trading, accessible spanner was twisted off the screw from the screw hole, took off the guard plate, and the part is with trading the back, puts into first recess with the embedding piece of guard plate bottom, and after the screw aligned the screw hole, twisted the screw, made the guard plate install on the second fixed block.
The embedding nail is provided with two, at the in-process of first fixed block downstream, the embedding nail can remove in step, because the inner wall size of second recess mutually supports with the outer wall size of embedding nail, consequently, when embedding nail downstream in-process, do not take place under the condition of horizontal migration, the embedding nail can get into in the second recess, take place horizontal migration when embedding nail downstream in-process, show that stamping die horizontal migration appears in the processing, consequently, the embedding nail can prick and place in the box, contact with the fluorescence liquid, the fluorescence liquid colour is darker, the embedding nail colour is lighter, when the embedding nail shifts out and places the box, the embedding nail surface can be stained with the fluorescence liquid, remind staff stamping die to appear the trouble of horizontal migration.
Drawings
FIG. 1 is a schematic front view of the present invention;
fig. 2 is a schematic view of a front cut structure of the first fixing block and the second fixing block of the present invention;
fig. 3 is a front view structural diagram of the first fixing block and the second fixing block of the present invention.
In the figure: 1. a body; 2. a stamping die; 3. a slide bar; 4. a connecting rod; 5. a first fixed block; 6. a second fixed block; 7. an audible and visual alarm; 8. a first groove; 9. a protection plate; 10. embedding a block; 11. a screw; 12. fluorescent liquid; 13. placing the box; 14. a second groove; 15. a limiting block; 16. embedding a nail; 17. a threaded hole; 18. a pressure sensor; 19. a pressure plate is contacted; 20. a slider; 21. a guide rail; 22. a return spring; 23. a limiting groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a stamping device for monitoring a stamping process in real time comprises a machine body 1, a stamping die 2, a slide rod 3, a connecting rod 4, a first fixing block 5, a second fixing block 6, an audible and visual alarm 7, a first groove 8, a protection plate 9, an embedding block 10, a screw 11, fluorescent liquid 12, a placing box 13, a second groove 14, a limiting block 15, an embedding nail 16, a threaded hole 17, a pressure sensor 18, a touch and press plate 19, a slide block 20, a guide rail 21, a reset spring 22 and a limiting groove 23, wherein the stamping die 2 is arranged on two sides of the lower end of the machine body 1, the slide rod 3 is arranged at the upper ends of two sides of the stamping die 2, the connecting rod 4 is arranged at the lower ends of two sides of the stamping die 2, the first fixing block 5 is arranged on the outer wall of the middle of the lower end of the stamping die 2, the second fixing block 6 is fixed on the outer, a protection plate 9 is attached to the outer wall in front of the second fixing block 6, an embedded block 10 is arranged at the joint of the protection plate 9 and the first groove 8, and the two sides of the upper end of the protection plate 9 are provided with screws 11, the two sides of the upper end of the second fixing block 6 are provided with placing boxes 13, a limiting block 15 is attached to the joint of the placing box 13 and the second fixing block 6, a second groove 14 is arranged at the top end of the middle part of the placing box 13, fluorescent liquid 12 is distributed in the placing box 13, embedded nails 16 are fixed at the bottom ends of the two sides of the first fixing block 5, and the middle part of the first fixed block 5 is provided with a touch pressure plate 19, the two sides of the touch pressure plate 19 are fixed with sliding blocks 20, a guide rail 21 is attached to the outer wall of the other side of the sliding block 20, a return spring 22 is connected to the top end of the touch pressure plate 19, a pressure sensor 18 is arranged in the middle of the second fixing block 6, and a limiting groove 23 is fixed to the top end of the middle of the second fixing block 6;
in the utility model, the outer wall size of the slide bar 3 is matched with the inner wall size of the connecting rod 4, and the slide bar 3 is distributed in a vertical shape, because the outer wall size of the slide bar 3 is matched with the inner wall size of the connecting rod 4, when the stamping die 2 is extruded by the machine body 1, the upper die can move downwards along the inner wall of the connecting rod 4 through the slide bar 3 to stamp a workpiece, and through the connection of the slide bar 3 and the connecting rod 4, the position of the upper die can be limited in the downward movement process, so that the deviation is prevented, and the error of the processed workpiece is larger;
the audible and visual alarms 7 are symmetrically distributed along the vertical central axis of the machine body 1, two audible and visual alarms 7 are arranged, the two audible and visual alarms 7 are respectively connected with the corresponding stamping dies 2, when one stamping die 2 moves downwards in the stamping process, the pressing plate 19 can move synchronously, when the upper die is attached to the lower die, the pressing plate 19 can extrude the pressure sensor 18, when the pressing plate 19 cannot extrude the pressure sensor 18 for a long time, the stroke of the upper die is shortened, and meanwhile, the force generated by stamping is reduced, so that the processed product is unqualified, at the moment, the audible and visual alarms 7 give a prompt to remind surrounding workers of stopping the processing of the faulty stamping die 2, and the stamping die 2 is replaced and maintained, so that the stroke distance of the stamping die 2 in the vertical direction is monitored in real time;
the protection plate 9 and the threaded hole 17 form a detachable structure through the screw 11, the screw 11 and the threaded hole 17 form threaded connection, when the protection plate 9 is installed on the second fixing block 6, the protection function on an internal part can be achieved, when the internal part needs to be replaced, the screw 11 can be unscrewed from the threaded hole 17 through a wrench, the protection plate 9 is taken down, after the part is replaced, the embedded block 10 at the bottom of the protection plate 9 is placed in the first groove 8, after the screw 11 is aligned with the threaded hole 17, the screw 11 is screwed, and the protection plate 9 is installed on the second fixing block 6;
the second fixing block 6 and the limiting blocks 15 are fixedly connected, the limiting blocks 15 are attached to the placing box 13, fluorescent liquid 12 in the placing box 13 is a consumable, when the fluorescent liquid 12 is used too much, the placing box 13 needs to be replaced with a new one so as to detect the stamping die 2 in real time, and meanwhile, the four limiting blocks 15 are arranged on two sides of the placing box 13 and are closely attached to the placing box 13 to limit the position of the placing box 13 because the position of the placing box 13 needs to be accurately placed;
the inner wall of the second groove 14 is dimensioned to fit the outer wall of the insert pin 16, and two insert pins 16 are provided, during the downward movement of the first fixing block 5, the embedded nail 16 will move synchronously, because the size of the inner wall of the second groove 14 is matched with the size of the outer wall of the embedded nail 16, therefore, when the embedded nail 16 is moved downward, without horizontal deviation, the embedded nail 16 enters the second groove 14, when the embedded nail 16 is shifted horizontally during the downward movement, indicating that the horizontal shift of the press die 2 occurs in the process, therefore, the embedded nail 16 will be inserted into the placing box 13 and contact with the fluorescent liquid 12, the fluorescent liquid 12 has a darker color, the embedded nail 16 has a lighter color, when the embedded nail 16 moves out of the placing box 13, the surface of the embedded nail 16 is full of the fluorescent liquid 12, and a worker is reminded that the horizontal deviation fault occurs in the stamping die 2;
the touch pressing plate 19 and the first fixed block 5 form an elastic structure through the reset spring 22, the reset spring 22 is vertically distributed, and in the process that the touch pressing plate 19 is attached to the pressure sensor 18, the touch pressing plate 19 and the first fixed block 5 form the elastic structure through the reset spring 22, so that the touch pressing plate 19 has a damping structure, and the damage to the pressure sensor 18 is reduced;
touch clamp plate 19 and constitute sliding construction through slider 20 and guide rail 21, and slider 20 and guide rail 21 laminate each other, because touch clamp plate 19 is connected with reset spring 22, make touch clamp plate 19 atress can remove, consequently touch clamp plate 19 both sides and set up slider 20, through the sliding connection of slider 20 and guide rail 21, make touch clamp plate 19 keep vertical direction's removal all the time.
The working principle is as follows: for the stamping device for monitoring the stamping process in real time, firstly, when the stamping device is processed through the stamping die 2, the upper die moves downwards along the inner wall of the connecting rod 4 through the sliding rod 3 to stamp workpieces, the upper die moves downwards in the stamping process, the touch pressure plate 19 moves synchronously, when the upper die is attached to the lower die, the touch pressure plate 19 extrudes the pressure sensor 18, the model of the pressure sensor 18 is PT124G, because the touch pressure plate 19 and the first fixing block 5 form an elastic structure through the reset spring 22, the touch pressure plate 19 has a damping structure to reduce the damage to the pressure sensor 18, when the touch pressure plate 19 cannot extrude the pressure sensor 18 for a long time, the stroke of the upper die is shortened, and simultaneously, the force generated by stamping is reduced to cause unqualified processed products, at the moment, the audible and visual alarm 7 gives a prompt to remind surrounding workers to stop the processing of the fault stamping die 2, the stamping die 2 is replaced and maintained to achieve real-time monitoring of the stroke distance in the vertical direction of the stamping die 2, the embedded nail 16 can move synchronously in the downward moving process of the upper die, because the size of the inner wall of the second groove 14 is matched with the size of the outer wall of the embedded nail 16, when the embedded nail 16 does not horizontally shift in the downward moving process, the embedded nail 16 can enter the second groove 14, when the embedded nail 16 horizontally shifts in the downward moving process, the horizontal shift of the stamping die 2 occurs in the processing, the embedded nail 16 can be inserted into the placing box 13 and is contacted with the fluorescent liquid 12, the color of the fluorescent liquid 12 is darker, the color of the embedded nail 16 is lighter, when the embedded nail 16 is moved out of the placing box 13, the surface of the embedded nail 16 can be stained with the fluorescent liquid 12, and a worker is reminded that the stamping die 2 has a horizontal shift fault, after the maintenance of the stamping die 2, the box 13 is damaged, the screw 11 is unscrewed from the threaded hole 17 through a wrench, the protection plate 9 is taken down, the new box 13 is replaced through the limiting block 15, the embedded block 10 at the bottom of the protection plate 9 is placed into the first groove 8, and the screw 11 is screwed up after aligning the threaded hole 17, so that the protection plate 9 is installed on the second fixing block 6.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a real time monitoring stamping process's stamping device, includes organism (1) and spacing groove (23), its characterized in that: stamping dies (2) are arranged on two sides of the lower end of the machine body (1), sliding rods (3) are arranged at the upper ends of two sides of the stamping dies (2), connecting rods (4) are arranged at the lower ends of two sides of the stamping dies (2), first fixing blocks (5) are arranged on the outer wall of the middle of the stamping dies (2), second fixing blocks (6) are fixed on the outer wall of the middle of the lower end of the stamping dies (2), audible and visual alarms (7) are distributed on one side of the stamping dies (2), first grooves (8) are arranged at the bottom ends of two sides of the second fixing blocks (6), protection plates (9) are attached to the outer wall in front of the second fixing blocks (6), embedded blocks (10) are arranged at the joints of the protection plates (9) and the first grooves (8), screws (11) are arranged on two sides of the upper ends of the protection plates (9), placing boxes (13) are arranged on two sides, and place the junction laminating of box (13) and second fixed block (6) and have stopper (15), the middle part top of placing box (13) is provided with second recess (14), and the internal distribution of placing box (13) has fluorescent liquid (12), the both sides bottom mounting of first fixed block (5) has embedding nail (16), and the middle part of first fixed block (5) is provided with and touches clamp plate (19), the both sides of touching clamp plate (19) are fixed with slider (20), and the laminating of the opposite side outer wall of slider (20) has guide rail (21), the top of touching clamp plate (19) is connected with reset spring (22), the middle part of second fixed block (6) is provided with pressure sensor (18), the middle part top of second fixed block (6) is fixed with stopper groove (23).
2. A stamping apparatus for monitoring a stamping process in real time as claimed in claim 1, wherein: the size of the outer wall of the sliding rod (3) is matched with the size of the inner wall of the connecting rod (4), and the sliding rod (3) is vertically distributed.
3. A stamping apparatus for monitoring a stamping process in real time as claimed in claim 1, wherein: the audible and visual alarms (7) are symmetrically distributed along the vertical central axis of the machine body (1), and two audible and visual alarms (7) are arranged.
4. A stamping apparatus for monitoring a stamping process in real time as claimed in claim 1, wherein: the protection plate (9) forms a detachable structure with the threaded hole (17) through a screw (11), and the screw (11) and the threaded hole (17) form threaded connection.
5. A stamping apparatus for monitoring a stamping process in real time as claimed in claim 1, wherein: the second fixing block (6) and the limiting block (15) form a fixed connection, and the limiting block (15) and the placing box (13) are attached to each other.
6. A stamping apparatus for monitoring a stamping process in real time as claimed in claim 1, wherein: the size of the inner wall of the second groove (14) is matched with the size of the outer wall of the embedded nail (16), and the number of the embedded nails (16) is two.
7. A stamping apparatus for monitoring a stamping process in real time as claimed in claim 1, wherein: the touch pressing plate (19) and the first fixing block (5) form an elastic structure through a return spring (22), and the return spring (22) is vertically distributed.
8. A stamping apparatus for monitoring a stamping process in real time as claimed in claim 1, wherein: the touch pressure plate (19) and the guide rail (21) form a sliding structure through the sliding block (20), and the sliding block (20) and the guide rail (21) are mutually attached.
CN202021991428.4U 2020-09-11 2020-09-11 Stamping device for monitoring stamping process in real time Active CN213350353U (en)

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Application Number Priority Date Filing Date Title
CN202021991428.4U CN213350353U (en) 2020-09-11 2020-09-11 Stamping device for monitoring stamping process in real time

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021991428.4U CN213350353U (en) 2020-09-11 2020-09-11 Stamping device for monitoring stamping process in real time

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CN213350353U true CN213350353U (en) 2021-06-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114273492A (en) * 2021-12-29 2022-04-05 昆山达欣模具配件有限公司 Hardware stamping die

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114273492A (en) * 2021-12-29 2022-04-05 昆山达欣模具配件有限公司 Hardware stamping die

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