CN112122525A - Intelligent production management system for forging press - Google Patents
Intelligent production management system for forging press Download PDFInfo
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- CN112122525A CN112122525A CN202011024634.2A CN202011024634A CN112122525A CN 112122525 A CN112122525 A CN 112122525A CN 202011024634 A CN202011024634 A CN 202011024634A CN 112122525 A CN112122525 A CN 112122525A
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- forging press
- forging
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- computer
- management system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
Abstract
The invention relates to the technical field related to the intelligent control of a forging press, and discloses an intelligent production management system for a forging press, which comprises a computer, the forging press and a terminal, wherein the computer is connected with the forging press through an electric signal, the computer is positioned at one side of the forging press, the computer is installed on a table top, a video camera and an infrared temperature sensor which face the forging press are arranged on the table top, an upper die is installed at the tail end of a hydraulic telescopic rod of the forging press, a pressure sensor and a lower die are installed at the bottom of the inner side of the forging press, and a forging press is placed on the lower die. This forging press is with intelligent production management system controls the forging press through the forging and pressing control system on the computer and carries out forging and pressing processing to the forging and pressing spare, has improved the security of equipment processing production, is different from the mode of traditional manual operation record pressure numerical value, avoids the condition that artifical record was omitted or the data is misreported, the safety in production data record of effectual guarantee work piece.
Description
Technical Field
The invention relates to the technical field related to intelligent control of forging presses, in particular to an intelligent production management system for a forging press.
Background
Forging is the combination of forging and stamping, and is a forming method for obtaining a product with a required shape and size by applying pressure to a blank by using a hammer head, an anvil block, a punch head or through a die of a forging and stamping machine to generate plastic deformation. In the forging process, the whole blank generates obvious plastic deformation and has a large amount of plastic flow; in the press working, the blank is formed mainly by changing the spatial position of each region area, and plastic flow does not occur over a large distance inside thereof. The forging and pressing are mainly used for processing metal products, and can also be used for processing certain non-metals, such as engineering plastics, rubber, ceramic blanks, adobes, composite material and the like. Forging and rolling, drawing and the like in the metallurgical industry belong to plastic working, also called as pressure working, but forging and pressing are mainly used for producing metal parts, and rolling, drawing and the like are mainly used for producing universal metal materials such as plates, strips, pipes, sections, wires and the like.
Traditional forging and pressing equipment generally is controlled the processing work piece by the manual work, shape dimension and the processing temperature of control processing work piece, there is great subjective judgement nature to a certain extent, it is higher to controlling personnel's operation level requirement, and manual operation may have misoperation, cause the decline of processing work piece quality, and the in-process of work piece processing can not carry out real-time effective monitoring to the processing state of equipment, when processing quality problem appears in the processing work piece, can not effectually find out the problem root cause from the course of working, cause certain influence for the follow-up production of work piece, the cost input of processing work piece has been increased, consequently the inventor has designed an intelligent production management system for forging press, solve above-mentioned technical problem.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent production management system for a forging press, which solves the problem that the data information of processing and production cannot be effectively recorded and monitored during the production of equipment.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a forging press is with intelligent production management system, includes computer, forging press and terminating machine, through signal of telecommunication connection between computer and the forging press, the computer is located one side of forging press, and the computer installation is provided with video recording camera and the infrared temperature sensor towards the forging press on the desktop.
The forging press is characterized in that an upper die is installed at the tail end of a hydraulic telescopic rod of the forging press, a pressure sensor and a lower die are installed at the bottom of the inner side of the forging press, a forging piece is placed on the lower die, a display screen and a buzzer are installed on the body of the forging press, and a displacement sensor for measuring the distance of the upper die is installed on the body of the forging press.
Install forging press control system, MERS system, memory cell, contrast unit, display screen module, alarm module and wireless transmission module in the treater of computer, forging press control system, MERS system, memory cell and contrast unit are connected with the treater two-way electricity of computer, and the output of the treater of computer is connected with the one-way electricity of display screen module, alarm module and wireless transmission module's input, pressure sensor, displacement sensor, video camera and infrared temperature sensor's output is connected with the one-way electricity of the treater input of computer, the output of wireless transmission module is connected with the one-way signal of the output of terminating machine, and the output of alarm module is connected with the one-way electricity of the input of bee calling organ, and the output of display screen module is connected with the one-way electricity of the output of display screen.
Preferably, the comparison unit includes pressure contrast module, high contrast module and temperature contrast module, pressure contrast module, high contrast module and temperature contrast module pass through the treater of computer respectively with pressure sensor, displacement sensor and infrared temperature sensor electric connection, contrast unit carries out the data contrast to equipment pressure when adding man-hour, height and temperature, and each item numerical value of processing of real-time recording forging press detects the contrast, and the quality of effectual assurance forging press piece course of working carries out data analysis arrangement, the quality optimization of the follow-up processing of work piece of being convenient for.
Preferably, the storage unit comprises a pressure storage module, a height storage module, a temperature storage module and a video storage module, the pressure storage module, the height storage module, the temperature storage module and the video storage module are respectively and electrically connected with the pressure sensor, the displacement sensor, the infrared temperature sensor and the video camera through a processor of a computer, the storage module stores various numerical values of the forging and pressing piece processing, and related operators can conveniently perform data storage and sorting on the processing process of the forging and pressing piece, so that the related operators can perform sorting and analysis on the processing process of the forging and pressing piece.
Preferably, the infrared temperature measuring point of the infrared temperature sensor points to the middle position of the side face of the forging piece, so that the temperature change in the machining process of the forging piece is effectively recorded and detected in real time, and related operators can conveniently control the subsequent machining procedures of the forging piece.
Preferably, the forging press control system is a system for controlling the forging press, the forging press control system controls the forging press to perform automatic control, the intellectualization of equipment application is improved, and the safety of equipment processing is effectively improved.
Preferably, the MERS system records the forging press control system, the comparison unit, the alarm module and the wireless transmission module data information system through a processor of the computer, and the MERS system carries out system recording on various numerical values of equipment processing, so that subsequent production inspection of a related production management system is facilitated.
(III) advantageous effects
The invention provides an intelligent production management system for a forging press. The method has the following beneficial effects:
(1) this forging press is with intelligent production management system installs the control end of forging press on the computer, controls the forging press through the forging press control system on the computer and carries out forging and pressing processing to the forging press, is different from traditional manual work and controls the mode of processing through the forging press organism, the effectual security that improves equipment processing production.
(2) This intelligent production management system for forging press carries out real-time detection to the punching press power that equipment punching press was applyed through setting up pressure sensor on the forging press to transmit respectively for MERS system and pressure storage module with detection pressure data through the treater of computer, carry out system's record and storage to the pressure that equipment was applyed, be different from traditional manual operation record pressure numerical value's mode, avoid the condition that artifical record was omitted or the wrong report data, the safety in production data record of effectual guarantee work piece.
(3) This intelligent production management system for forging press through set up displacement sensor on the forging press, records the control to the distance between last mould and the bed die, and effectual forging press carries out the record to the deformation volume of forging and pressing in the course of working, and the guarantee forging press normally rams deformation in process of production, and the processingquality of effectual improvement forging press, displacement sensor's record data transmit for MERS system and high storage module carry out data record through the treater of computer.
(4) This intelligent production management system for forging press, carry out real-time record through the forging and pressing temperature that sets up video camera and infrared temperature sensor to the stamping process of forging and pressing piece and forging and pressing piece, effectual temperature to forging and pressing piece at different time quantums is recorded, be different from the mode of traditional manual record, the temperature data of the real-time production of effectual record forging and pressing piece, video camera carries out video record to the forging and pressing piece simultaneously, video camera and infrared temperature sensor transmit for MERS system 13 through the treater of computer, video storage module 144 and temperature storage module 143 carry out data recording.
(5) This intelligent production management system for forging press, through setting up contrast unit, to the pressure data of forging press piece, go up mould and bed die height data, work piece processing temperature data contrast, contrast with normal numerical value, after equipment processing data appears unusually, contrast unit feeds back alarm module through the treater feedback of computer, alarm module electricity reflects and reports to the police for bee calling organ to effectual unusual processing that warns the treatment facility appearance to relevant operating personnel.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a block diagram of the system of the present invention;
FIG. 3 is a schematic diagram of a memory cell according to the present invention;
FIG. 4 is a schematic diagram of a comparison unit of the present invention.
In the figure: the device comprises a computer 1, a forging press 2, an upper die 3, a lower die 4, a pressure sensor 5, a forging piece 6, a display screen 7, a displacement sensor 8, a buzzer 9, a video camera 10, an infrared temperature sensor 11, a forging press control system 12, a MERS system 13, a storage unit 14, a comparison unit 15, a display screen module 16, a wireless transmission module 17, an alarm module 18, a terminal 19, a pressure storage module 141, a height storage module 142, a temperature storage module 143, a video storage module 144, a pressure comparison module 151, a height comparison module 152 and a temperature comparison module 153.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 4, the present invention provides a technical solution: the utility model provides a forging press is with intelligent production management system, includes computer 1, forging press 2 and terminating machine 19, passes through electric signal connection between computer 1 and the forging press 2, and computer 1 is located one side of forging press 2, and computer 1 installs on the desktop, is provided with video camera 10 and infrared temperature sensor 11 towards forging press 2 on the desktop.
A forging press control system 12, an MERS system 13, a storage unit 14, a comparison unit 15, a display screen module 16, an alarm module 18 and a wireless transmission module 17 are installed in a processor of the computer 1, the forging press control system 12, the MERS system 13, the storage unit 14 and the comparison unit 15 are electrically connected with the processor of the computer 1 in a bidirectional mode, the output end of the processor of the computer 1 is electrically connected with the input ends of the display screen module 16, the alarm module 18 and the wireless transmission module 17 in a unidirectional mode, the output ends of the pressure sensor 5, the displacement sensor 8, the video camera 10 and the infrared temperature sensor 11 are electrically connected with the input end of the processor of the computer 1 in a unidirectional mode, the output end of the wireless transmission module 17 is connected with the output end of the terminal 19 in a unidirectional signal mode, the output end of the alarm module 18 is electrically connected with the input end of the buzzer 9 in a unidirectional mode, and the, the MERS system 13 records the forging press control system 12, the comparison unit 15, the alarm module 18 and the wireless transmission module 17 through a processor of the computer 1, the MERS system 13 carries out system recording on various numerical values of equipment processing, subsequent production inspection of a related production management system is facilitated, the MERS system 13 carries out information storage through a network database, and the MERS system can be installed on a terminal 19, so that related operators can conveniently monitor and manage the processing state of the forging press 2 in real time.
The storage unit 14 comprises a pressure storage module 141, a height storage module 142, a temperature storage module 143 and a video storage module 144, the pressure storage module 141, the height storage module 142, the temperature storage module 143 and the video storage module 144 are electrically connected with the pressure sensor 5, the displacement sensor 8, the infrared temperature sensor 11 and the video camera 10 through a processor of the computer 1 respectively, the storage module stores various numerical values of the forged piece 6, and related operators can conveniently perform data storage and sorting on the machining process of the forged piece 6, so that the related operators can perform sorting and analysis on the machining process of the forged piece 6.
The forging press control system 12 is a system for controlling the forging press 2, and the forging press control system 12 controls the forging press 2 to perform automatic control, so that the intellectualization of equipment application is improved, and the safety of equipment processing is effectively improved.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
The working principle is as follows: when the device is used, a forging part 6 is placed on a lower die 4, the forging machine 2 is controlled and processed through a forging machine control system 12 on a computer 1, so that the upper die 3 performs circular forging on the forging part 6 through a telescopic rod of a hydraulic cylinder, a pressure sensor 5 detects forging pressure acting on the upper die 3 and feeds the forging pressure back to a comparison unit 15, a storage unit 14 and an MERS system through a processor of the computer 1, an infrared temperature sensor 11 points to the center of the forging part 6 to perform real-time temperature measurement and feeds the temperature measurement back to the comparison unit 15, the storage unit 14 and the MERS system through the processor of the computer 1, a displacement sensor 8 performs real-time detection on the distance between the upper die 3 and the lower die 4 and feeds the temperature measurement back to the comparison unit 15, the storage unit 14 and the MERS system through the processor of the computer 1, a video camera 10 performs whole-course recording on the forging process of the forging machine 2 and stores and uploads a database through the MERS system 13 and the storage unit, until the forging 6 is finished.
When the forging and pressing piece 6 is machined, when the pressure data of the forging and pressing piece 6 and the height data of the upper die 3 and the lower die 4 are abnormal, the comparison unit 15 feeds back to the alarm module 18 through the processor of the computer 1, the alarm module 18 gives an alarm to the buzzer 9 through electric reflection, relevant operators are reminded of timely processing the abnormality, and the safety of equipment machining is effectively improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a reference structure" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a forging press is with intelligent production management system, includes computer, forging press and terminating machine, its characterized in that: the computer is connected with the forging press through an electric signal, the computer is positioned on one side of the forging press and is installed on a table top, and a video camera and an infrared temperature sensor which face the forging press are arranged on the table top;
an upper die is installed at the tail end of a hydraulic telescopic rod of the forging press, a pressure sensor and a lower die are installed at the bottom of the inner side of the forging press, a forging piece is placed on the lower die, a display screen and a buzzer are installed on the body of the forging press, and a displacement sensor for measuring the distance of the upper die is installed on the body of the forging press;
install forging press control system, MERS system, memory cell, contrast unit, display screen module, alarm module and wireless transmission module in the treater of computer, forging press control system, MERS system, memory cell and contrast unit are connected with the treater two-way electricity of computer, and the output of the treater of computer is connected with the one-way electricity of display screen module, alarm module and wireless transmission module's input, pressure sensor, displacement sensor, video camera and infrared temperature sensor's output is connected with the one-way electricity of the treater input of computer, the output of wireless transmission module is connected with the one-way signal of the output of terminating machine, and the output of alarm module is connected with the one-way electricity of the input of bee calling organ, and the output of display screen module is connected with the one-way electricity of the output of display screen.
2. The intelligent production management system for forging machines of claim 1, wherein: the comparison unit comprises a pressure comparison module, a height comparison module and a temperature comparison module, wherein the pressure comparison module, the height comparison module and the temperature comparison module are respectively electrically connected with the pressure sensor, the displacement sensor and the infrared temperature sensor through a processor of the computer.
3. The intelligent production management system for forging machines of claim 1, wherein: the storage unit comprises a pressure storage module, a height storage module, a temperature storage module and a video storage module, wherein the pressure storage module, the height storage module, the temperature storage module and the video storage module are respectively and electrically connected with the pressure sensor, the displacement sensor, the infrared temperature sensor and the video camera through a processor of a computer.
4. The intelligent production management system for forging machines of claim 1, wherein: and an infrared temperature measuring point of the infrared temperature sensor points to the middle position of the side surface of the forging piece.
5. The intelligent production management system for forging machines of claim 1, wherein: the forging press control system is a system for controlling the forging press.
6. The intelligent production management system for forging machines of claim 1, wherein: and the MERS system records the forging press control system, the comparison unit, the alarm module and the wireless transmission module data information system through a processor of the computer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011024634.2A CN112122525A (en) | 2020-09-25 | 2020-09-25 | Intelligent production management system for forging press |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011024634.2A CN112122525A (en) | 2020-09-25 | 2020-09-25 | Intelligent production management system for forging press |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113092149A (en) * | 2021-03-31 | 2021-07-09 | 连杰 | Intelligent punching press machine fault monitoring system, method and terminal based on MDDP system |
| CN113634699A (en) * | 2021-08-17 | 2021-11-12 | 天长市天舜金属锻造有限公司 | Metal component high-temperature forging control method and control system thereof |
| CN113695501A (en) * | 2021-08-31 | 2021-11-26 | 重庆凯恩机械制造股份有限公司 | Steering knuckle forming process based on vertical inclined forging |
| CN116372080A (en) * | 2023-03-15 | 2023-07-04 | 湖州泰仑电力器材有限公司 | Metal forging method and system thereof |
-
2020
- 2020-09-25 CN CN202011024634.2A patent/CN112122525A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113092149A (en) * | 2021-03-31 | 2021-07-09 | 连杰 | Intelligent punching press machine fault monitoring system, method and terminal based on MDDP system |
| CN113092149B (en) * | 2021-03-31 | 2023-01-17 | 连杰 | Intelligent punching press machine fault monitoring system, method and terminal based on MDDP system |
| CN113634699A (en) * | 2021-08-17 | 2021-11-12 | 天长市天舜金属锻造有限公司 | Metal component high-temperature forging control method and control system thereof |
| CN113695501A (en) * | 2021-08-31 | 2021-11-26 | 重庆凯恩机械制造股份有限公司 | Steering knuckle forming process based on vertical inclined forging |
| CN116372080A (en) * | 2023-03-15 | 2023-07-04 | 湖州泰仑电力器材有限公司 | Metal forging method and system thereof |
| CN116372080B (en) * | 2023-03-15 | 2023-09-19 | 湖州泰仑电力器材有限公司 | Metal forging method and system thereof |
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