CN220348651U - Phosphate brick processing equipment for ladle - Google Patents
Phosphate brick processing equipment for ladle Download PDFInfo
- Publication number
- CN220348651U CN220348651U CN202321983165.6U CN202321983165U CN220348651U CN 220348651 U CN220348651 U CN 220348651U CN 202321983165 U CN202321983165 U CN 202321983165U CN 220348651 U CN220348651 U CN 220348651U
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- CN
- China
- Prior art keywords
- die
- hole
- phosphate
- brick processing
- bearing platform
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- 239000011449 brick Substances 0.000 title claims abstract description 36
- 229910019142 PO4 Inorganic materials 0.000 title claims abstract description 26
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title claims abstract description 26
- 239000010452 phosphate Substances 0.000 title claims abstract description 26
- 238000012545 processing Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims description 8
- 239000002994 raw material Substances 0.000 abstract description 19
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000009931 pascalization Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The utility model discloses phosphate brick processing equipment for a ladle, and relates to the technical field of phosphate brick processing, comprising a lower die and a liftable upper die; the upper side of the lower die is provided with an arc-shaped die hole, and the lower side of the upper die is provided with an arc-shaped pressing block corresponding to the die hole; the lower side of the lower die is provided with a bearing platform for supporting the lower die, a plurality of material leakage holes are formed in the bearing platform, the material leakage holes encircle the lower die, the upper side of the edge of the bearing platform is provided with a material collecting cover, the upper end of the material collecting cover is higher than the lower die, the upper end of the material collecting cover is provided with a through hole corresponding to the lower die, and a material collecting groove corresponding to the material leakage holes is arranged at the lower side of the bearing platform; the utility model has arc-shaped pressing blocks and die holes, and can realize the rapid press molding of phosphate bricks for ladles; the collecting cover and the collecting groove are arranged for collecting the overflow raw materials, so that the overflow raw materials which are scattered to the periphery can be collected, and the waste of the raw materials is reduced.
Description
Technical Field
The utility model relates to the technical field of phosphate brick processing, in particular to phosphate brick processing equipment for a ladle.
Background
The phosphate brick is made up by using low-iron material and high-iron material, combining them with phosphoric acid, high-pressure processing and forming after trapping material and sintering. The phosphate brick product formed by high pressure is compact, and has better fire resistance and wear resistance after sintering.
The phosphate brick for ladle is also called universal arc brick, the brick body is arc-shaped, and both ends of the brick body are provided with arc-shaped bulges and grooves, and can be used as high-quality fireproof material to surround the inner side of the ladle.
When the phosphate brick for the ladle is processed and molded at high pressure, the powdery raw materials are stamped at high pressure, so that the raw materials at the orifice part of the die are dispersed to the periphery, the working environment is polluted, the waste of the raw materials is caused, and the cleaning is troublesome.
Disclosure of Invention
The utility model aims to solve the problem of raw material scattering in the pressing process of arc-shaped phosphate bricks, and provides phosphate brick processing equipment for a ladle.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
a phosphate brick processing device for a ladle comprises a lower die and a liftable upper die; the upper side of the lower die is provided with an arc-shaped die hole, and the lower side of the upper die is provided with an arc-shaped pressing block corresponding to the die hole; the lower mould downside is equipped with the cushion cap that supports the lower mould, sets up a plurality of weeping holes on the cushion cap, and the weeping hole encircles the lower mould, and cushion cap edge upside is equipped with gathers materials the cover, gathers materials the cover upper end and is higher than the lower mould, and its upper end is equipped with the through-hole that corresponds with the lower mould, and the cushion cap downside has placed the collection silo that corresponds with the weeping hole.
The beneficial effects are that: the quick press forming of the phosphate brick for the ladle can be realized by the arc-shaped pressing block and the die hole; the collecting cover and the collecting groove are arranged for collecting the overflow raw materials, so that the overflow raw materials which are scattered to the periphery can be collected, and the waste of the raw materials is reduced.
Further, the side surface of the lower die is provided with an inclined surface.
The beneficial effects are that: the inclined plane is favorable for the collected raw materials to fall to the material leakage hole.
Further, an arc-shaped stripper plate which is lifted along the die hole is arranged in the die hole, an automatic telescopic rod is arranged on the lower side of the bearing platform, and the telescopic end of the automatic telescopic rod penetrates through the bearing platform and the lower die to be connected with the lower side of the stripper plate and drive the stripper plate to lift.
The beneficial effects are that: the automatic telescopic rod drives the stripper plate to rise to eject the formed brick body out of the die hole, so that the material is conveniently taken by workers.
Further, the upper side of the collecting cover is provided with a flange, and the flange is positioned on the upper side of the edge of the through hole.
The beneficial effects are that: the blocking edge improves the shielding collection rate of the raw materials.
Further, a guide post is arranged on the lower side of the upper die, and a light hole which is in sliding connection with the guide post is arranged on the bearing platform and the lower die.
The beneficial effects are that: the guide post directly provides guide for the movement of the upper die and the cooperation of the upper die and the lower die.
Further, including the organism, the cushion cap sets up in the organism lower part, and organism upper portion is equipped with crane and the pneumatic cylinder that drives the crane and go up and down, is equipped with the slide rail on the organism, and the vertical sliding connection of crane and slide rail goes up the mould and installs in the crane downside.
The beneficial effects are that: the hydraulic cylinder drives the lifting frame to lift, so that stable power is provided for lifting of the upper die.
Further, a ceiling fan is arranged at the front side of the upper end of the machine body.
The beneficial effects are that: the ceiling fan supplies air for workers operating on the front side of the machine body to cool, so that the working comfort level is improved.
Further, the front side of the upper part of the machine body is provided with an illuminating lamp.
The beneficial effects are that: the illuminating lamp illuminates between the upper die and the lower die, so that a worker can conveniently take and discharge materials.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
FIG. 2 is a schematic view of a side view angle perspective structure of the utility model in a state without a collecting cover and a collecting tank.
FIG. 3 is a schematic front view of the utility model in a non-aggregate hood and aggregate bin condition.
Fig. 4 is a schematic view of a side view angle perspective structure of the utility model without a collecting cover and a collecting tank.
Fig. 5 is a schematic diagram of a stripper plate according to the present utility model.
In the figure: 1. a lower die; 2. an upper die; 3. a die hole; 4. briquetting; 5. a guide post; 6. removing the template; 7. an automatic telescopic rod; 8. bearing platform; 9. a collection cover; 10. a flange; 11. a material leakage hole; 12. a material collecting groove; 13. a lifting frame; 14. a slide rail; 15. a hydraulic cylinder; 16. a ceiling fan; 17. a lighting lamp; 18. a machine body.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the particular embodiments described herein are illustrative only and are not intended to limit the utility model, i.e., the embodiments described are merely some, but not all, of the embodiments of the utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present utility model.
It is noted that relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
In the description of the present utility model, the terms "mounted," "connected," "coupled," and "connected," as may be used broadly, and may be connected, for example, fixedly, detachably, or integrally, unless otherwise specifically defined and limited; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those skilled in the art in specific cases.
In the description of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the term "provided" may be interpreted broadly, and for example, an object "provided" may be a part of a body, may be separately disposed from the body, and may be connected to the body, where the connection may be a detachable connection or an undetachable connection. The specific meaning of the above terms in the present utility model can be understood by those skilled in the art in specific cases.
The present utility model is described in further detail below with reference to examples.
The utility model provides a concrete embodiment of phosphate brick processing equipment for a ladle, which comprises the following steps:
referring to fig. 1 to 5, a phosphate brick processing apparatus for a ladle includes a machine body 18, wherein a lower die 1 and a liftable upper die 2 are arranged on the machine body 18; the upper part of the machine body 18 is provided with a lifting frame 13 and a hydraulic cylinder 15 for driving the lifting frame 13 to lift, the machine body 18 is provided with a sliding rail 14, the lifting frame 13 is vertically and slidably connected with the sliding rail 14, and the upper die 2 is arranged on the lower side of the lifting frame 13; the hydraulic cylinder 15 drives the lifting frame 13 to lift, so as to provide stable power for lifting the upper die 2.
A ceiling fan 16 is arranged on the front side of the middle part of the upper end of the machine body 18; the ceiling fan 16 supplies air for workers operating on the front side of the machine body 18 to cool, so that the working comfort is improved.
The front side of the upper part of the machine body 18 is provided with an illuminating lamp 17; the two illuminating lamps 17 are symmetrically arranged on the left side and the right side of the ceiling fan 16, and the illuminating lamps 17 illuminate the workbench, so that workers can conveniently take and discharge materials.
In this embodiment, three support plates are arranged on the front side of the upper end of the machine body 18, a ceiling fan 16 is mounted on the lower side of the front end of the middle support plate, vertical rods are arranged on the lower sides of the front ends of the two support plates, and an illuminating lamp 17 is mounted on the lower ends of the vertical rods.
The upper side of the middle part of the lower die 1 is provided with an arc-shaped die hole 3, and the lower side of the upper die 2 is provided with an arc-shaped pressing block 4 corresponding to the die hole 3; the lower side of the lower die 1 is provided with a bearing platform 8 for supporting the lower die 1, the bearing platform 8 is arranged at the lower part of the machine body 18, the lower side of the rear part of the upper die 2 is provided with two guide posts 5, and the bearing platform 8 and the lower die 1 are provided with two light holes which are in sliding connection with the guide posts 5; the guide posts 5 extend into the light holes to provide guidance for the movement of the upper die 2 and the mating of the dies.
The die hole 3 is internally provided with an arc-shaped stripper plate 6 which is lifted along the die hole 3, and the lower side of a bearing platform 8 is provided with an automatic telescopic rod 7, wherein the automatic telescopic rod 7 adopts a hydraulic telescopic rod in the embodiment, and can be replaced by an electric telescopic rod in other embodiments. The telescopic end of the automatic telescopic rod 7 passes through the bearing platform 8 and the lower die 1 in a sliding way to be connected with the lower side of the stripper plate 6, and drives the stripper plate 6 to lift; the automatic telescopic rod 7 drives the stripper plate 6 to ascend so as to eject the formed brick body out of the die hole 3, thereby being convenient for workers to take materials.
In this embodiment, the cross-sectional shapes of the pressing block 4, the die hole 3 and the stripper plate 6 are the same, and the sizes are adapted. Wherein the size of the stripper plate 6 is the same as that of the pressing block 4, and the size of the die hole 3 is slightly larger. The main body of the section of the ladle is arc-shaped, and the two ends of the main body are respectively provided with arc-shaped bulges and arc-shaped grooves, so that the formed phosphate brick is in the shape of a universal arc brick and is suitable for being used as a piling lining layer of the ladle.
A plurality of material leakage holes 11 are formed in the bearing platform 8, the material leakage holes 11 encircle the lower die 1, and the side surface of the lower die 1 is provided with an inclined surface; the inclined plane does benefit to the raw materials whereabouts that collect to weeping hole 11 department, and cushion cap 8 edge upside is equipped with gathers materials cover 9, gathers materials cover 9 and encircles lower mould 1, and has the clearance between lower mould 1, in this embodiment, gathers materials cover 9 is big-end-up's toper. The weep hole 11 in this embodiment is a circular hole, and in other embodiments other shapes of holes may be used, and the hole is located between the collection hood 9 and the lower end of the lower die 1.
The upper end of the material collecting cover 9 is higher than the lower die 1, and the upper end of the material collecting cover 9 is provided with a through hole vertically corresponding to the lower die 1, and the size of the through hole is not smaller than that of the lower die 1, so that the material collecting cover 9 does not influence discharging and brick taking. And a material collecting groove 12 corresponding to the material leakage hole 11 is arranged at the lower side of the bearing platform 8. In this embodiment, the number of the material collecting grooves 12 is several, so that the material collecting grooves are convenient to take and place. The upper side of the collecting hood 9 is provided with a flange 10, the flange 10 is positioned on the upper side of the edge of the through hole, in the embodiment, three flanges 10 are adopted, and the front side is not provided with the flange 10; the ribs 10 can increase the shielding collection rate of the raw materials.
The processing process comprises the following steps: the worker puts quantitative raw materials into the die hole 3, the upper die 2 descends, the pressing block 4 presses the raw materials in the die hole 3 at high pressure, and in the stamping process, part of raw materials are scattered and overflowed due to impact and exhaust, and the overflowed raw materials fall from the periphery of the lower die 1 and pass through the material leakage holes 11 to enter the material collecting groove 12; due to the limitation of the aggregate cover 9, the overflow raw materials cannot be scattered outwards. After the brick body is formed, the telescopic end of the automatic telescopic rod 7 extends out, the demoulding plate 6 ejects the brick body out of the mould hole 3, and a worker takes out the brick body for reprocessing.
It should be noted that the above description is only a preferred embodiment of the present utility model, and the present utility model is not limited to the above embodiment, but may be modified without inventive effort or equivalent substitution of some technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. A phosphate brick processing device for a ladle, which comprises a lower die (1) and a liftable upper die (2); the method is characterized in that: an arc-shaped die hole (3) is formed in the upper side of the lower die (1), and an arc-shaped pressing block (4) corresponding to the die hole (3) is arranged in the lower side of the upper die (2); the lower side of lower mould (1) is equipped with cushion cap (8) that support lower mould (1), sets up a plurality of weeping holes (11) on cushion cap (8), and lower mould (1) is encircleed in weeping hole (11), and cushion cap (8) edge upside is equipped with gathers materials cover (9), and the cover (9) that gathers materials upper end is higher than lower mould (1), and its upper end is equipped with the through-hole that corresponds with lower mould (1), and the trough (12) that gathers materials that corresponds with weeping hole (11) have been placed to cushion cap (8) downside.
2. The phosphate brick processing apparatus for a ladle according to claim 1, wherein: the side surface of the lower die (1) is provided with an inclined surface.
3. The phosphate brick processing apparatus for a ladle according to claim 1, wherein: the die hole (3) is internally provided with an arc-shaped stripper plate (6) which is lifted along the die hole (3), the lower side of the bearing platform (8) is provided with an automatic telescopic rod (7), and the telescopic end of the automatic telescopic rod (7) penetrates through the bearing platform (8) and the lower die (1) to be connected with the lower side of the stripper plate (6) and drive the stripper plate (6) to lift.
4. The phosphate brick processing apparatus for a ladle according to claim 1, wherein: the upper side of the collecting cover (9) is provided with a flange (10), and the flange (10) is positioned on the upper side of the edge of the through hole.
5. The phosphate brick processing apparatus for a ladle according to claim 1, wherein: the lower side of the upper die (2) is provided with a guide post (5), and the bearing platform (8) and the lower die (1) are provided with unthreaded holes which are in sliding connection with the guide post (5).
6. The phosphate brick processing apparatus for a ladle according to claim 1, wherein: the machine comprises a machine body (18), a bearing platform (8) is arranged at the lower part of the machine body (18), a lifting frame (13) and a hydraulic cylinder (15) for driving the lifting frame (13) to lift are arranged at the upper part of the machine body (18), a sliding rail (14) is arranged on the machine body (18), the lifting frame (13) is vertically and slidably connected with the sliding rail (14), and an upper die (2) is arranged at the lower side of the lifting frame (13).
7. The phosphate brick processing apparatus for a ladle according to claim 6, wherein: a ceiling fan (16) is arranged at the front side of the upper end of the machine body (18).
8. The phosphate brick processing apparatus for a ladle according to claim 6, wherein: the front side of the upper part of the machine body (18) is provided with an illuminating lamp (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321983165.6U CN220348651U (en) | 2023-07-26 | 2023-07-26 | Phosphate brick processing equipment for ladle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321983165.6U CN220348651U (en) | 2023-07-26 | 2023-07-26 | Phosphate brick processing equipment for ladle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220348651U true CN220348651U (en) | 2024-01-16 |
Family
ID=89478385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321983165.6U Active CN220348651U (en) | 2023-07-26 | 2023-07-26 | Phosphate brick processing equipment for ladle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220348651U (en) |
-
2023
- 2023-07-26 CN CN202321983165.6U patent/CN220348651U/en active Active
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