CN220348576U

CN220348576U - Rubber gasket cuts two conveyer

Info

Publication number: CN220348576U
Application number: CN202322306077.9U
Authority: CN
Inventors: 孟令茹; 侯跃强; 李国辉; 张伟
Original assignee: Xingtai Tianjiao Rubber Machine Belt Co ltd
Current assignee: Xingtai Tianjiao Rubber Machine Belt Co ltd
Priority date: 2023-08-26
Filing date: 2023-08-26
Publication date: 2024-01-16
Anticipated expiration: 2033-08-26

Abstract

The utility model discloses a rubber gasket cutting double-conveying device which comprises a first conveying belt and is characterized in that a punching mechanism is arranged at the top end of the first conveying belt, a mechanical arm is arranged at one side of the first conveying belt, and a waste collecting box is arranged at the bottom of one end of the first conveying belt; one side of the mechanical arm is provided with a second conveyor belt, the top end of the second conveyor belt is provided with a detection mechanism, one end of the second conveyor belt is provided with a material distributing mechanism, and the bottom of the material distributing mechanism is provided with a qualified product collecting box and a unqualified product collecting box in sequence. The rubber gasket cutting double-conveying device is scientific and novel in structure and convenient to operate, not only can be used for punching rubber composite materials to form gaskets, but also can be used for detecting and collecting punched rubber gaskets, so that the versatility of the rubber gasket cutting double-conveying device is improved, and the practicability is high.

Description

Rubber gasket cuts two conveyer

Technical Field

The utility model relates to the technical field of rubber product production devices, in particular to a rubber gasket slitting double-conveying device.

Background

The rubber gasket is a common sound insulation product in the automobile industry and is used for eliminating noise, and the novel rubber vibration-proof gasket comprises a three-layer structure, a metal aluminum foil (or rubber glass fiber cloth rubber), a rubber layer and release paper (or double-silicon paper); after the rubber composite material is extruded through the extruder, the rubber composite material can be transmitted through the double-conveying device, and the double-conveying device in the prior art can only punch the rubber composite material, when gaskets in different shapes are needed to be punched, the cutting die needs to be manually replaced, meanwhile, the detection of the punched rubber gaskets cannot be realized, and the situation that the mixture of qualified products and unqualified products of the punched rubber gaskets can be caused is urgent.

For example, chinese patent CN213767115U is a rubber gasket cutting double-conveying device, including the chassis, the rear end of chassis is equipped with the support, is equipped with the draw-in groove on the support, is equipped with horizontal first conveyer belt on the chassis, is equipped with the second conveyer belt of slant between the draw-in groove of chassis and support, and the initiative roller of second conveyer belt rotates to be connected on the chassis, and the driven roller overlap joint of second conveyer belt is on the draw-in groove, and one side of chassis is close to the second conveyer belt and goes out to be equipped with robotic arm, is fixed with die-cut machine case on the chassis. Can provide a composite layered conveyer belt for separating special-shaped products. However, in the use process of the slitting double-conveying device, when gaskets with different shapes are required to be punched, the cutting dies with different shapes need to be manually replaced, the operation is complex, meanwhile, the detection on the punched rubber gaskets cannot be realized, the situation that the mixture of qualified products and unqualified products of the punched rubber gaskets can be caused, the production of the next process is inconvenient, and certain limitations exist.

For the problems in the related art, no effective solution has been proposed at present.

Disclosure of Invention

Aiming at the problems in the related art, the utility model provides a rubber gasket slitting double-conveying device, which aims to overcome the technical problems in the prior art.

For this purpose, the utility model adopts the following specific technical scheme:

the double-conveying device for slitting the rubber gaskets comprises a first conveying belt and is characterized in that a punching mechanism is arranged at the top end of the first conveying belt, a mechanical arm is arranged on one side of the first conveying belt, and a waste collecting box is arranged at the bottom of one end of the first conveying belt; one side of the mechanical arm is provided with a second conveyor belt, the top end of the second conveyor belt is provided with a detection mechanism, one end of the second conveyor belt is provided with a material distributing mechanism, and the bottom of the material distributing mechanism is provided with a qualified product collecting box and a unqualified product collecting box in sequence.

Furthermore, in order to realize punching of the rubber multi-composite material, meanwhile, the cutting die can be replaced rapidly, the operation is simple, and the cutting die does not need to be replaced manually, so that the labor capacity of workers is reduced, the working efficiency of the workers is improved, the punching mechanism comprises an installation box arranged at the top end of a first conveyor belt, a protective box is arranged at the top end of the installation box, and a rotating shaft penetrating through the top end of the installation box is arranged in the protective box; an adjusting disc is arranged at the bottom end of the rotating shaft, and a driving disc is arranged at the top of the outer side of the circumference of the rotating shaft; a driving motor is arranged in the protective box and positioned at one side of the rotating shaft, and a driving assembly is arranged at the top end of an output shaft of the driving motor; the top outside of regulating plate is provided with a plurality of electric telescopic handle, and electric telescopic handle's piston rod bottom runs through the bottom of regulating plate and is provided with the cutting die.

Further, in order to realize the rotation of the adjusting disc, a plurality of grooves and arc-shaped grooves which are uniformly arranged are formed in the outer side of the circumference of the driving disc, and the grooves and the arc-shaped grooves are sequentially staggered; the drive assembly is including setting up the spliced pole on driving motor's output shaft top, and the top of spliced pole is provided with the rolling disc with arc groove complex, and the circumference outside top of spliced pole is provided with the connecting rod, and the one end top of connecting rod is provided with the promotion post with recess matched with.

Further, in order to separate and collect the unqualified product gaskets after the detection of the rubber gaskets is completed, the situation that the unqualified product gaskets and the unqualified product gaskets are mixed after the punching is completed in the prior art is avoided, the next working procedure of the rubber gaskets is smoothly carried out, the production efficiency of the gaskets is improved, the material distributing mechanism comprises a material distributing disc provided with one end of a second conveying belt, the bottom of the material distributing disc is provided with a mounting rod connected with the second conveying belt, and the top of the material distributing disc is internally provided with a material distributing plate; a material distributing motor is arranged at the bottom end of the material distributing disc and positioned at one side of the mounting rod, and an output shaft of the material distributing motor penetrates through the bottom end of the material distributing disc and is connected with one end of a material distributing plate; one side of the bottom of the material distribution disc is provided with a qualified product discharging opening matched with the qualified product collecting box, and the other side of the bottom of the material distribution disc is provided with a unqualified product discharging opening matched with the unqualified product collecting box.

The beneficial effects of the utility model are as follows:

1. the rubber gasket cutting double-conveying device is scientific and novel in structure and convenient to operate, not only can be used for punching rubber composite materials to form gaskets, but also can be used for detecting and collecting punched rubber gaskets, so that the versatility of the rubber gasket cutting double-conveying device is improved, and the practicability is high.

2. Through setting up die-cut mechanism to realized the die-cut to many combined material of rubber, simultaneously, can also carry out quick change to the cutting die, easy operation need not manual change cutting die, thereby reduced staff's amount of labour, improved staff's work efficiency.

3. Through setting up feed divider to can be after rubber gasket detects the completion, collect the separation of nonconforming article gasket and qualified article gasket, avoid appearing die-cut completion after the mixed condition of nonconforming article and qualified article among the prior art, be favorable to going on smoothly of rubber gasket's next process, and then improve the production efficiency of gasket.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a rubber gasket slit dual transfer apparatus according to an embodiment of the present utility model;

FIG. 2 is a cross-sectional view of a die cutting mechanism in a rubber gasket slit dual transfer device according to an embodiment of the present utility model;

FIG. 3 is an enlarged view of a portion of FIG. 2 at A;

FIG. 4 is a schematic structural view of a distributing mechanism in a rubber gasket slitting double conveying device according to an embodiment of the present utility model;

fig. 5 is a schematic view of a structure of another angle of a distributing mechanism in a rubber gasket cutting and double-conveying device according to an embodiment of the utility model.

In the figure:

1. a first conveyor belt; 2. a punching mechanism; 201. a mounting box; 202. a protective box; 203. a rotating shaft; 204. an adjusting plate; 205. a drive plate; 2051. a groove; 2052. an arc-shaped groove; 206. a driving motor; 207. a drive assembly; 2071. a connecting column; 2072. a rotating disc; 2073. a connecting rod; 2074. pushing the column; 208. an electric telescopic rod; 209. a cutting die; 3. a mechanical arm; 4. a waste collection box; 5. a second conveyor belt; 6. a detection mechanism; 7. a material distributing mechanism; 701. a material distributing disc; 7011. a qualified product discharging opening; 7012. a reject blanking port; 702. a mounting rod; 703. a material dividing plate; 704. a material distributing motor; 8. a qualified product collecting box; 9. and a defective product collecting box.

Detailed Description

For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.

According to an embodiment of the utility model, a rubber gasket slitting double-conveying device is provided.

The utility model will be further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-5, a rubber gasket slitting double-conveying device according to an embodiment of the utility model comprises a first conveying belt 1, wherein a punching mechanism 2 is arranged at the top end of the first conveying belt 1, a mechanical arm 3 is arranged at one side of the first conveying belt 1, and a waste collecting box 4 is arranged at the bottom of one end of the first conveying belt 1; one side of the mechanical arm 3 is provided with a second conveyor belt 5, the top end of the second conveyor belt 5 is provided with a detection mechanism 6, one end of the second conveyor belt 5 is provided with a material distributing mechanism 7, and the bottom of the material distributing mechanism 7 is provided with a qualified product collecting box 8 and a unqualified product collecting box 9 in sequence.

In addition, when specifically applying, one side of the detection mechanism 6 is further provided with a control panel, the inside of the control panel is provided with a PLC controller, and the first conveyor belt 1, the mechanical arm 3, the punching mechanism 2, the second conveyor belt 5, the detection mechanism 6 and the material distributing mechanism 7 are electrically connected with the control panel in sequence.

The detection mechanism 6 includes a detection box, a detection camera, and the like, and the prior art is not described herein.

In addition, the detection mechanism 6 detects the rubber gasket as size detection, and the size detection principle mainly detects whether the rubber gasket meets the requirement or not by measuring the size of the rubber gasket; the specific method is to measure the length, width, thickness, diameter and other dimensions of the rubber gasket by using measuring tools such as measuring tools or detecting cameras, and compare and judge the dimensions with technical requirements.

By means of the technical scheme, the rubber gasket cutting double-conveying device is scientific and novel in structure and convenient to operate, the rubber gasket cutting double-conveying device can be used for punching rubber composite materials to form gaskets, and detecting and collecting punched rubber gaskets, so that the versatility of the rubber gasket cutting double-conveying device is improved, and the rubber gasket cutting double-conveying device is high in practicability.

In one embodiment, for the above-mentioned punching mechanism 2, the punching mechanism 2 includes a mounting box 201 provided at the top end of the first conveyor belt 1, the top end of the mounting box 201 is provided with a protection box 202, and a rotation shaft 203 penetrating the top end of the mounting box 201 is provided inside the protection box 202; an adjusting disc 204 is arranged at the bottom end of the rotating shaft 203, and a driving disc 205 is arranged at the top of the outer side of the circumference of the rotating shaft 203; a driving motor 206 is arranged inside the protective box 202 and at one side of the rotating shaft 203, in addition, when in specific application, the driving motor 206 is a servo motor, and a driving assembly 207 is arranged at the top end of an output shaft of the driving motor 206; a plurality of electric telescopic rods 208 are arranged outside the top end of the adjusting disc 204, and the bottom ends of piston rods of the electric telescopic rods 208 penetrate through the bottom end of the adjusting disc 204 and are provided with cutting dies 209; a plurality of evenly arranged grooves 2051 and arc-shaped grooves 2052 are formed on the outer side of the circumference of the driving disc 205, and the grooves 2051 and the arc-shaped grooves 2052 are orderly staggered; the drive assembly 207 is including setting up the spliced pole 2071 on the output shaft top of driving motor 206, the top of spliced pole 2071 is provided with the rotor 2072 with arc groove 2052 complex, the circumference outside top of spliced pole 2071 is provided with connecting rod 2073, connecting rod 2073's one end top is provided with the promotion post 2074 with recess 2051 matched with to realized the die-cut of many combined material of rubber, simultaneously, can also carry out quick change to the cutting die 209, easy operation need not the manual cutting die 209 of changing, thereby nearly reduced staff's amount of labour, staff's work efficiency has been improved.

The working principle of the punching mechanism 2 is as follows: starting one of the electric telescopic rods 208 through the control panel, enabling a piston rod of the electric telescopic rod 208 to extend, driving the cutter die 209 to punch a rubber gasket, starting the driving motor 206 through the control panel when the cutter die 209 is replaced, enabling an output shaft of the driving motor 206 to drive the connecting column 2071 to rotate, driving the connecting rod 2073 to drive the column 2074 to rotate, driving the driving disc 205 to rotate when the driving column 2074 enters the groove 2051, driving the rotating shaft 203 to rotate, and then driving the adjusting disc 204 to rotate, thereby replacing the cutter die 209.

In one embodiment, for the above-mentioned material distributing mechanism 7, the material distributing mechanism 7 includes a material distributing tray 701 provided with one end of the second conveyor belt 5, a mounting rod 702 connected to the second conveyor belt 5 is provided at the bottom of the material distributing tray 701, and a material distributing plate 703 is provided inside the top end of the material distributing tray 701; a distributing motor 704 is arranged at the bottom end of the distributing disc 701 and positioned at one side of the mounting rod 702, in addition, in the specific application, the distributing motor 704 is arranged as a servo motor, and an output shaft of the distributing motor 704 penetrates through the bottom end of the distributing disc 701 and is connected with one end of a distributing plate 703; the bottom one side of the feed tray 701 is provided with a qualified product blanking port 7011 matched with the qualified product collecting box 8, and the other side of the bottom of the feed tray 701 is provided with a unqualified product blanking port 7012 matched with the unqualified product collecting box 9, so that the unqualified product gaskets and the qualified product gaskets can be separately collected after the detection of the rubber gaskets is completed, the mixing condition of the unqualified products and the qualified products after the completion of punching in the prior art is avoided, the smooth proceeding of the next working procedure of the rubber gaskets is facilitated, and the production efficiency of the gaskets is further improved.

The working principle of the material distributing mechanism 7 is as follows: the material distributing motor 704 is started through the control panel, so that the material distributing motor 704 drives the material distributing plate 703 to rotate, the blanking position of the punched rubber gaskets can be changed, and further the collection of the rubber gaskets of unqualified products and qualified products is realized.

In order to facilitate understanding of the above technical solutions of the present utility model, the following describes in detail the working principle or operation manner of the present utility model in the actual process.

When the rubber gasket sorting and collecting device is practically applied, firstly, rubber composite extruded by a rubber composite extruder is conveyed through the first conveyor belt 1, then the rubber composite is punched through the punching mechanism 2 to form a rubber gasket, then the punched rubber gasket is taken to the second conveyor belt 5 through the mechanical arm 3, then the rubber gasket is detected through the detection mechanism 6, and after detection, qualified products and unqualified pieces of the rubber gasket are sorted and collected through the material distributing mechanism 7, so that the production efficiency of the rubber gasket is improved.

In summary, by means of the technical scheme, the rubber gasket cutting double-conveying device is scientific and novel in structure and convenient to operate, and the rubber gasket cutting double-conveying device not only can be used for punching rubber composite materials to form gaskets, but also can be used for detecting and collecting punched rubber gaskets, so that the versatility of the rubber gasket cutting double-conveying device is improved, and the practicability is high; by arranging the punching mechanism 2, the punching of the rubber multi-composite material is realized, meanwhile, the cutting die 209 can be quickly replaced, the operation is simple, the cutting die 209 does not need to be manually replaced, the labor capacity of workers is reduced, and the working efficiency of the workers is improved; through setting up feed divider 7 to can be after rubber gasket detects the completion, collect the separation of nonconforming article gasket and qualified article gasket, avoid appearing the mixed condition of nonconforming article and qualified article after die-cut completion appearing among the prior art, be favorable to going on smoothly of rubber gasket's next process, and then improve the production efficiency of gasket.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The utility model provides a rubber gasket cuts two conveyer, includes first conveyer belt (1), its characterized in that, the top of first conveyer belt (1) is provided with die-cut mechanism (2), the forehead side of first conveyer belt (1) is provided with arm (3), the one end bottom of first conveyer belt (1) is provided with waste collection box (4);

one side of arm (3) is provided with second conveyer belt (5), the top of second conveyer belt (5) sets up detection mechanism (6), the one end of second conveyer belt (5) is provided with feed mechanism (7), the bottom of feed mechanism (7) has set gradually qualified product collecting box (8) and disqualified product collecting box (9).

2. The rubber gasket slitting double-conveying device according to claim 1, wherein the punching mechanism (2) comprises a mounting box (201) arranged at the top end of the first conveying belt (1), a protective box (202) is arranged at the top end of the mounting box (201), and a rotating shaft (203) penetrating through the top end of the mounting box (201) is arranged inside the protective box (202);

an adjusting disc (204) is arranged at the bottom end of the rotating shaft (203), and a driving disc (205) is arranged at the top of the outer side of the circumference of the rotating shaft (203);

the inside of protective housing (202) just is located one side of pivot (203) is provided with driving motor (206), driving motor (206)'s output shaft top is provided with drive assembly (207).

3. The rubber gasket slitting double-conveying device according to claim 2, wherein a plurality of electric telescopic rods (208) are arranged on the outer side of the top end of the adjusting disc (204), and the bottom ends of piston rods of the electric telescopic rods (208) penetrate through the bottom ends of the adjusting disc (204) and are provided with cutting dies (209).

4. A rubber gasket slitting double-conveying device according to claim 3, wherein a plurality of evenly arranged grooves (2051) and arc-shaped grooves (2052) are formed in the outer side of the circumference of the driving disc (205), and the grooves (2051) and the arc-shaped grooves (2052) are sequentially staggered.

5. The rubber gasket slitting double-conveying device according to claim 4, wherein the driving assembly (207) comprises a connecting column (2071) arranged at the top end of an output shaft of the driving motor (206), a rotating disc (2072) matched with the arc-shaped groove (2052) is arranged at the top end of the connecting column (2071), a connecting rod (2073) is arranged at the top part of the outer circumference of the connecting column (2071), and a pushing column (2074) matched with the groove (2051) is arranged at the top part of one end of the connecting rod (2073).

6. The rubber gasket slitting double-conveying device according to claim 1, wherein the distributing mechanism (7) comprises a distributing disc (701) arranged at one end of the second conveying belt (5), a mounting rod (702) connected with the second conveying belt (5) is arranged at the bottom of the distributing disc (701), and a distributing plate (703) is arranged inside the top end of the distributing disc (701);

the bottom of the material distribution disc (701) is provided with a material distribution motor (704) which is positioned on one side of the mounting rod (702), and an output shaft of the material distribution motor (704) penetrates through the bottom of the material distribution disc (701) and is connected with one end of the material distribution plate (703).

7. The rubber gasket slitting double-conveying device according to claim 6, wherein a qualified product discharging opening (7011) matched with the qualified product collecting box (8) is formed in one side of the bottom of the material dividing disc (701), and a disqualified product discharging opening (7012) matched with the disqualified product collecting box (9) is formed in the other side of the bottom of the material dividing disc (701).