CN218319729U - Film rim charge collecting and slitting system - Google Patents
Film rim charge collecting and slitting system Download PDFInfo
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- CN218319729U CN218319729U CN202222782109.8U CN202222782109U CN218319729U CN 218319729 U CN218319729 U CN 218319729U CN 202222782109 U CN202222782109 U CN 202222782109U CN 218319729 U CN218319729 U CN 218319729U
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Abstract
A film scrap collecting and slitting system comprises a winding device and a slitting device, wherein the winding device comprises a winding rack (10), a group of film guide rollers (11) and a pair of winding components, the group of film guide rollers (11) are sequentially arranged and mounted on the upper part of the winding rack (10), each winding component comprises a supporting cross beam (12), an adjusting seat (13), a winding motor (14) and a winding disc (15), the adjusting seats (13) are detachably mounted on the supporting cross beams (12), and the winding motors (14) are mounted at the end parts of the adjusting seats (13) through speed reducers; the advantages are that: the leftover materials cut off from the PC film are rolled, the rolling speed is high, the discharging angle is adjusted according to the requirement of a product, the PC film is not easy to wrinkle, and the labor intensity of workers is reduced.
Description
Technical Field
The utility model relates to a film production facility field, concretely relates to film rim charge is collected and is cut system.
Background
At present, the PC film passes through the unnecessary leftover bits of edge cutting device excision, and unnecessary leftover bits lack collection device, lead to the leftover bits to pile up too much, and the transport is difficult. PC film is through the processing back of cutting edge, need pass through the corona, then cut the packing, and the device of cutting that has now can not adjust ejection of compact angle according to actual need when the ejection of compact, lacks the press mold roller during PC film feeding, leads to the film to corrugate easily, influences product quality.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above-mentioned not enough, and provide a film rim charge collects system of cutting.
The utility model comprises a rolling device and a cutting device,
the winding device comprises a winding frame, a group of film guide rollers and a pair of winding components,
a group of film guide rollers are arranged on the upper part of the rolling frame in sequence,
the rolling component comprises a supporting beam, an adjusting seat, a rolling motor and a rolling disc,
the adjusting seat is detachably arranged on the supporting cross beam, the winding motor is arranged at the end part of the adjusting seat through a speed reducer, the winding disc is arranged on a power output shaft of the speed reducer, the middle part of the winding disc is provided with a winding shaft, the motor drives the winding disc to rotate through the speed reducer, the pair of winding assemblies are distributed in a mirror image mode, and the supporting cross beams of the pair of winding assemblies are respectively installed on the lower portion of the winding rack;
the slitting device comprises a corona machine, a slitting rack, a roller conveying assembly, a cutting mechanism and a discharging slide carriage,
the corona machine is positioned at one side of the feeding end of the slitting machine frame, the roller conveying component is arranged on the slitting machine frame,
the cutting mechanism comprises a knife rest, a lower cutter, an upper cutter and a cutter driving cylinder,
the cutter frame is arranged on the slitting machine frame, a pair of cutter chutes are distributed on the inner wall of the cutter frame in a mirror image manner, the lower cutter is arranged on the slitting machine frame and is positioned below the cutter frame, the upper cutter is arranged in the pair of cutter chutes in a sliding manner, the cutter driving cylinder is arranged at the top of the cutter frame and drives the upper cutter to move up and down along the pair of cutter chutes by the cutter driving cylinder,
one end of the discharging slide carriage is arranged on the slitting rack and is positioned on one side of the cutting edge part of the lower cutter;
the corona machine is arranged at the discharge end of the winding frame.
One end of the supporting beam is provided with a fixing plate, and the supporting beam is fixed on the rolling rack through a group of screws penetrating through threaded holes in the fixing plate.
The power output shaft of the winding motor is in transmission connection with the power input shaft of a worm and gear speed reducer, the worm and gear speed reducer is installed at the end of the adjusting seat, and the power output shaft of the worm and gear speed reducer is fixedly connected with the center of the winding disc.
The one end of adjusting the seat is provided with the U-shaped fixed slot, and U-shaped fixed slot tip is provided with a set of screw hole, and supporting beam is located the U-shaped fixed slot, and the apron compresses tightly the U-shaped fixed slot on supporting beam through a set of fix with screw on the U-shaped fixed slot.
A group of lightening holes are uniformly distributed on the winding disc in an annular manner; reinforcing ribs are respectively arranged on two sides of the adjusting seat; the winding motor is a servo motor.
The two ends of the upper cutter are respectively provided with a sliding block, the sliding blocks are arranged in the pair of cutter sliding grooves in a sliding mode, and the end portion of a piston rod of the cutter driving cylinder is fixedly connected with the top of the upper cutter.
The discharge end of cutting the frame is provided with the slope support, and the tip of slope support is provided with a pair of electric putter, and ejection of compact carriage apron one end is through pivot movable mounting in cutting the frame, and electric putter's tailpiece of the piston rod portion and ejection of compact carriage apron other end swing joint drive the ejection of compact carriage apron through electric putter and revolute the rotation of axes.
Roller conveying component includes the corona discharge roller, the film pressing roller, cut the guide roll, feed roll and last compression roller, the corona discharge roller is installed in corona machine's frame, the both ends of film pressing roller are provided with the linking arm respectively, the tip of linking arm is through pivot movable mounting in cutting the frame, cut the guide roll, feed roll and last compression roller are installed respectively on cutting frame upper portion, it is located the feed roll top to go up the compression roller, it forms the pay-off clearance to go up between compression roller and the feed roll, it is rotatory through motor drive feed roll.
The discharging slide carriage is coated with an anti-skid layer.
One end of a cylinder barrel of the cutter driving cylinder is movably arranged on the slitting rack through an ear seat; the blade part of the upper cutter is positioned above the blade part of the lower cutter.
The utility model has the advantages that: the leftover materials cut off from the PC film are rolled, the rolling speed is high, the discharging angle is adjusted according to the needs of the product, the PC film is not easy to wrinkle, and the labor intensity of workers is reduced.
Description of the drawings
Fig. 1 is a schematic structural diagram of the winding device of the present invention.
Fig. 2 is a schematic side view of the rolling device of the present invention.
Fig. 3 is a schematic structural diagram of the winding assembly of the present invention.
Fig. 4 is a schematic sectional structure diagram of the cutting device of the present invention.
Fig. 5 is a schematic structural view of the slitting device of the present invention.
Fig. 6 is a schematic structural view of the cutting mechanism of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. In the description of the embodiments of the present invention, it should be noted that, if the terms "upper", "lower", "inside", "outside", etc. are used for indicating the orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention usually place when using, the present invention is only used for convenience of description and simplification of the description, but does not indicate or imply that the devices or elements indicated must have specific orientations, be constructed in specific orientations, and operate, and thus, the present invention should not be construed as being limited. Furthermore, the appearances of the terms "first," "second," and the like in the description of the present invention are only used for distinguishing between the descriptions and are not intended to indicate or imply relative importance. In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in the attached drawings, the utility model comprises a rolling device and a cutting device,
the winding device comprises a winding frame 10, a group of film guide rollers 11 and a pair of winding components,
a group of film guide rollers 11 are arranged on the upper part of the rolling frame 10 in sequence,
the winding component comprises a supporting beam 12, an adjusting seat 13, a winding motor 14 and a winding disc 15,
the adjusting seat 13 is detachably mounted on the supporting cross beam 12, the winding motor 14 is mounted at the end part of the adjusting seat 13 through a speed reducer, the winding disc 15 is mounted on a power output shaft of the speed reducer, a winding shaft 16 is arranged in the middle of the winding disc 15, the motor 14 drives the winding disc 15 to rotate through the speed reducer, a pair of winding assemblies are distributed in a mirror image mode, and the supporting cross beams 12 of the pair of winding assemblies are respectively mounted at the lower parts of the winding rack 10;
the cutting device comprises a corona machine 30, a cutting frame 31, a roller conveying assembly, a cutting mechanism and a discharging slide carriage 32,
the corona machine 30 is positioned at one side of the feeding end of the slitting machine frame 31, the roller conveying assembly is arranged on the slitting machine frame 31,
the cutting mechanism comprises a tool rest 33, a lower cutter 34, an upper cutter 35 and a cutter driving cylinder 36,
the cutter frame 33 is arranged on the slitting machine frame 31, the inner wall of the cutter frame 33 is provided with a pair of cutter chutes in a mirror image distribution manner, the lower cutter 34 is arranged on the slitting machine frame 31 and is positioned below the cutter frame 33, the upper cutter 35 is slidably arranged in the pair of cutter chutes, the cutter driving cylinder 36 is arranged at the top of the cutter frame 33, the upper cutter 35 is driven by the cutter driving cylinder 36 to move up and down along the pair of cutter chutes,
one end of a discharging slide carriage 32 is arranged on the slitting rack 31 and is positioned on one side of the cutting edge part of the lower cutter 34;
the corona machine 30 is installed at the discharging end of the winding frame 10.
One end of the supporting beam 12 is provided with a fixing plate, and the supporting beam 12 is fixed on the rolling rack 10 through a group of screws penetrating through threaded holes on the fixing plate.
The power output shaft of the winding motor 14 is in transmission connection with the power input shaft of a worm and gear speed reducer, the worm and gear speed reducer is installed at the end part of the adjusting seat 13, and the power output shaft of the worm and gear speed reducer is fixedly connected with the center of the winding disc 15.
One end of the adjusting seat 13 is provided with a U-shaped fixing groove 17, the end of the U-shaped fixing groove 17 is provided with a group of threaded holes, the supporting beam 12 is positioned in the U-shaped fixing groove 17, and the cover plate 18 is fixed on the U-shaped fixing groove 17 through a group of screws to tightly press the U-shaped fixing groove 17 on the supporting beam 12.
A group of lightening holes are uniformly distributed on the winding disc 15 in an annular manner; reinforcing ribs are respectively arranged on two sides of the adjusting seat 13; the take-up motor 14 is a servo motor.
The two ends of the upper cutter 35 are respectively provided with a slide block, the slide blocks are slidably mounted in the pair of cutter chutes, and the end part of the piston rod of the cutter driving cylinder 36 is fixedly connected with the top of the upper cutter 35.
The discharge end of the slitting frame 31 is provided with an inclined bracket 37, the end part of the inclined bracket 37 is provided with a pair of electric push rods 38, one end of the discharging slide carriage 32 is movably mounted on the slitting frame 31 through a rotating shaft, the end part of a piston rod of each electric push rod 38 is movably connected with the other end of the discharging slide carriage 32, and the discharging slide carriage 32 is driven to rotate around the rotating shaft through the electric push rods 38.
Roller conveying assembly includes corona discharge roller 39, press mold roller 40, cut guide roll 41, feed roll 42 and last compression roller 43, corona discharge roller 39 installs in corona machine 30's frame, the both ends of press mold roller 40 are provided with linking arm 44 respectively, the tip of linking arm 44 is through pivot movable mounting on cutting frame 31, cut guide roll 41, feed roll 42 and last compression roller 43 are installed respectively on cutting frame 31 upper portion, it is located feed roll 42 top to go up compression roller 43, it forms the pay-off clearance to go up between compression roller 43 and the feed roll 42, it is rotatory through motor drive feed roll 42.
The discharging slide carriage 32 is coated with an anti-slip layer.
One end of the cylinder barrel of the cutter driving cylinder 36 is movably arranged on the slitting rack 31 through an ear seat; the edge of the upper cutter 35 is located above the edge of the lower cutter 34.
The working mode and principle are as follows: the PC film that the calender suppression is good is carried through a set of film deflector roll 11, and the top of rolling frame 10 is provided with the side cut device, cuts the rim charge of PC film through the side cut device, and the rim charge of excision falls down to rolling dish 15 in, and the staff twines its head on the coiling axle 16, and winding motor 14 drives rolling dish 15 rotatory, constantly twines the rolling with the rim charge, and winding motor 14 drives the rotational speed and the speed phase-match that the PC film was carried of rolling dish 15. The adjusting seat 13 is fixed with the cover plate 18 through the U-shaped fixing groove 17, and the cover plate 18 and the U-shaped fixing groove 17 can be taken down by unscrewing screws during disassembly, so that the disassembly and the assembly are convenient. A group of lightening holes are uniformly distributed on the winding disc 15 in an annular manner. The weight of the take-up reel 15 is reduced.
The PC film after trimming enters the corona machine 30, after being processed by the corona machine 30, the PC film enters a position between a feed roller 42 and an upper compression roller 43 along a corona discharge roller 39, a film pressing roller 40 and a slitting guide roller 41, the feed roller 42 rotates to drive the PC film to be continuously conveyed forwards into a cutting mechanism, a cutter driving cylinder 36 drives an upper cutter 35 to press downwards, the blade of the upper cutter 35 is matched with the blade of a lower cutter 34 to cut off the PC film, a worker cuts off the size of the film according to needs, the inclined angle of a discharge slide carriage 32 is adjusted through the extending length of a power output shaft of an electric push rod, when small PC films need to be cut, the worker places an L-shaped baffle 100 on the discharge slide carriage 32, the discharge slide carriage 32 is coated with an anti-slip layer, the anti-slip layer can enable a flannelette layer or a cotton cloth layer to slide downwards, the L-shaped baffle 100 limits the L-shaped baffle 100 to slide downwards through friction force, at the cut PC film sheets sequentially fall into the L-shaped baffle 100 for stacking, and after the stacking is completed, the worker can take off the PC film blocks for stacking again. When needing to cut the big piece PC film, electric putter 38 withdraws and drives ejection of compact carriage 32 and descend, leans on inclined bracket 37, and the PC film ejection of compact is faster like this, and every back staff that cuts off takes off big piece PC film can. The squeeze film roller 40 presses the PC film from above during feeding, and plays a role in stretching to prevent the PC film from wrinkling.
Claims (10)
1. A film scrap collecting and slitting system is characterized by comprising a winding device and a slitting device,
the winding device comprises a winding frame (10), a group of film guide rollers (11) and a pair of winding components,
a group of film guide rollers (11) are sequentially arranged and installed on the upper part of the rolling frame (10),
the winding component comprises a supporting beam (12), an adjusting seat (13), a winding motor (14) and a winding disc (15),
the winding device is characterized in that an adjusting seat (13) is detachably mounted on a supporting beam (12), a winding motor (14) is mounted at the end of the adjusting seat (13) through a speed reducer, a winding disc (15) is mounted on a power output shaft of the speed reducer, a winding shaft (16) is arranged in the middle of the winding disc (15), the motor (14) drives the winding disc (15) to rotate through the speed reducer, a pair of winding assemblies are distributed in a mirror image mode, and the supporting beams (12) of the pair of winding assemblies are respectively mounted at the lower part of a winding rack (10);
the cutting device comprises a corona machine (30), a cutting frame (31), a roller conveying component, a cutting mechanism and a discharging slide carriage (32),
the corona machine (30) is positioned at one side of the feed end of the slitting rack (31), the roller conveying component is arranged on the slitting rack (31),
the cutting mechanism comprises a tool rest (33), a lower cutter (34), an upper cutter (35) and a cutter driving cylinder (36),
the cutter frame (33) is arranged on the slitting rack (31), a pair of cutter chutes are distributed on the inner wall of the cutter frame (33) in a mirror image manner, the lower cutter (34) is arranged on the slitting rack (31) and is positioned below the cutter frame (33), the upper cutter (35) is slidably arranged in the pair of cutter chutes, the cutter driving cylinder (36) is arranged at the top of the cutter frame (33), the upper cutter (35) is driven by the cutter driving cylinder (36) to move up and down along the pair of cutter chutes,
one end of a discharging slide carriage (32) is arranged on the slitting rack (31) and is positioned on one side of the cutting edge part of the lower cutter (34);
the corona machine (30) is arranged at the discharge end of the rolling frame (10).
2. The film scrap collecting and slitting system according to claim 1, wherein the supporting beam (12) is provided with a fixing plate at one end, and the supporting beam (12) is fixed on the winding frame (10) by a set of screws passing through threaded holes on the fixing plate.
3. The film scrap collecting and slitting system according to claim 1, wherein a power output shaft of a winding motor (14) is in transmission connection with a power input shaft of a worm and gear speed reducer, the worm and gear speed reducer is installed at the end of the adjusting seat (13), and the power output shaft of the worm and gear speed reducer is fixedly connected with the center of a winding disc (15).
4. The film rim charge collecting and slitting system according to claim 1, wherein one end of the adjusting seat (13) is provided with a U-shaped fixing groove (17), the end of the U-shaped fixing groove (17) is provided with a set of threaded holes, the supporting beam (12) is located in the U-shaped fixing groove (17), and the cover plate (18) is fixed on the U-shaped fixing groove (17) through a set of screws to press the U-shaped fixing groove (17) against the supporting beam (12).
5. The film rim charge collecting and slitting system according to claim 1, wherein a group of lightening holes are uniformly distributed on the winding disc (15) in an annular manner; reinforcing ribs are respectively arranged on two sides of the adjusting seat (13); the winding motor (14) is a servo motor.
6. The film scrap collecting and slitting system according to claim 1, wherein the upper cutter (35) has sliders at both ends thereof, and is slidably mounted in a pair of cutter slide grooves through the sliders, and the end of a piston rod of the cutter driving cylinder (36) is fixedly connected to the top of the upper cutter (35).
7. The film rim charge collecting and slitting system as claimed in claim 1, wherein the discharge end of the slitting frame (31) is provided with an inclined bracket (37), the end of the inclined bracket (37) is provided with a pair of electric push rods (38), one end of the discharge carriage (32) is movably mounted on the slitting frame (31) through a rotating shaft, the end of a piston rod of each electric push rod (38) is movably connected with the other end of the discharge carriage (32), and the discharge carriage (32) is driven to rotate around the rotating shaft through the electric push rods (38).
8. The film rim charge collecting and slitting system according to claim 1, wherein the roller conveying assembly comprises a corona discharge roller (39), a film pressing roller (40), a slitting guide roller (41), a feeding roller (42) and an upper pressing roller (43), the corona discharge roller (39) is installed on a frame of the corona machine (30), connecting arms (44) are respectively arranged at two ends of the film pressing roller (40), ends of the connecting arms (44) are movably installed on the slitting frame (31) through rotating shafts, the slitting guide roller (41), the feeding roller (42) and the upper pressing roller (43) are respectively installed on the upper portion of the slitting frame (31), the upper pressing roller (43) is located above the feeding roller (42), a feeding gap is formed between the upper pressing roller (43) and the feeding roller (42), and the feeding roller (42) is driven to rotate by a motor.
9. The film edge-trim collecting and slitting system as claimed in claim 1, wherein the discharge chute (32) is coated with an anti-slip layer.
10. The film scrap collecting and slitting system according to claim 1, wherein one end of a cylinder barrel of the cutter driving cylinder (36) is movably mounted on the slitting rack (31) through an ear seat; the blade part of the upper cutter (35) is positioned above the blade part of the lower cutter (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222782109.8U CN218319729U (en) | 2022-10-21 | 2022-10-21 | Film rim charge collecting and slitting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222782109.8U CN218319729U (en) | 2022-10-21 | 2022-10-21 | Film rim charge collecting and slitting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218319729U true CN218319729U (en) | 2023-01-17 |
Family
ID=84824993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222782109.8U Active CN218319729U (en) | 2022-10-21 | 2022-10-21 | Film rim charge collecting and slitting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218319729U (en) |
-
2022
- 2022-10-21 CN CN202222782109.8U patent/CN218319729U/en active Active
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