CN220322301U

CN220322301U - Diameter detection device is used in production of air compressor machine spare part

Info

Publication number: CN220322301U
Application number: CN202321912317.3U
Authority: CN
Inventors: 张宇
Original assignee: Jiangsu Jieli Kinetic Energy Technology Co ltd
Current assignee: Jiangsu Jieli Kinetic Energy Technology Co ltd
Priority date: 2023-07-20
Filing date: 2023-07-20
Publication date: 2024-01-09
Anticipated expiration: 2033-07-20

Abstract

The utility model discloses a diameter detection device for producing parts of an air compressor, which comprises a workbench, conveying devices, detection devices, grabbing devices and a registration table, wherein the conveying devices are arranged on the upper end face of the workbench, the number of the conveying devices is 3, the grabbing devices are arranged in the middle of the workbench, 2 conveying devices are arranged on one side, close to the registration table, of the workbench and are used for circulating materials to be detected and unqualified materials to be detected, 1 conveying device, away from the registration table, is used for circulating the materials after being qualified to be detected, and the detection devices are used for detecting the materials. This scheme snatchs letter sorting ring flange through using the manipulator, then adopts semi-closed belt module to circulate the ring flange that will detect and accomplish the detection, uses through the cooperation of laser profile sensor and external analytical processing device, realizes the detection to the ring flange diameter. Realize the automation and detect the diameter of ring flange, detection efficiency is high, and the rate of accuracy is high, is fit for promoting.

Description

Diameter detection device is used in production of air compressor machine spare part

Technical Field

The utility model relates to the technical field of detection of parts of air compressors, in particular to a diameter detection device for production of parts of air compressors.

Background

The flange plate can be used in the air pressure production process, and is mainly used for connecting a compressor and a pipeline system, so that the circulation and sealing of air flow are ensured. The flange is typically formed of two planar disks with threaded or screw holes that can be bolted and gasketed together and connect the piping system. The unsatisfactory diameter of the flange may cause the following problems:

1. the flange plates are not tightly connected. If the diameter of the flange is not satisfactory, this can result in an insufficiently tight connection, which can lead to leakage of gas.

2. The flange breaks or deforms. If the diameter of the flange is too small or uneven, cracking or deformation problems are likely to occur during use, resulting in gas.

3. The pressure bearing capacity of the flange plate is insufficient. Too small a diameter of the flange or an unsatisfactory diameter can affect the carrying capacity of the flange, resulting in an inability to withstand the pressure of the high pressure gas required inside the apparatus.

The diameter of the flange plate needs to be checked comprehensively, the traditional detection mode adopts a manual spot check mode to detect, all products cannot be guaranteed to meet the requirements, the manual detection mode is adopted, the detection efficiency is low, and the detection result is poor in accuracy due to negligence.

Disclosure of Invention

(one) solving the technical problems

The utility model aims to solve the technical problems that: the traditional detection mode adopts a manual spot check mode to detect, and can not ensure that all products meet the requirements, and the manual detection mode is adopted, so that the detection efficiency is low, and the detection result is poor in accuracy due to negligence.

(II) technical scheme

In order to solve the problems, the utility model provides the following technical scheme: the utility model provides a diameter detection device is used in air compressor machine spare part production, contains workstation, conveyer, detection device, grabbing device and check-in table, conveyer sets up the up end of workstation, just conveyer is equipped with 3, grabbing device sets up the middle part of workstation, the workstation is close to be equipped with 2 on one side of check-in table conveyer is used for treating the circulation of detected material and detects unqualified material and flows, keeps away from 1 of check-in table conveyer is used for flowing the material after the detection is qualified, detection device is used for detecting the material.

Specifically, conveyer contains a set of frame, support, roller, driving motor, conveyer and speed regulator, the roller be equipped with a set of and both ends respectively with a set of the frame passes through the bearing connection, be close to driving motor one side the one end of roller still pass through the connected mode of gear and belt with driving motor's pivot is connected, the conveyer cover is established a set of on the roller, the speed regulator is fixed to be set up the side of frame, the bottom of support with the terminal surface fixed connection of workstation, the side with the side fixed connection of frame, just the support is equipped with a plurality ofly, the equidistance sets up a set of both sides of frame.

Specifically, detection device contains semi-closed belt module, module bottom plate, crossbeam frame and laser profile sensor, the module bottom plate is fixed to be set up the up end of workstation, semi-closed belt module is fixed to be set up just on the module bottom plate semi-closed belt module perpendicular to conveyer sets up, the crossbeam frame is fixed to be set up the one end of module bottom plate, laser profile sensor is equipped with a set of fixed setting respectively in the both sides of crossbeam frame.

Specifically, grabbing device contains manipulator and clamping jaw, clamping jaw with manipulator swing joint, the manipulator is fixed to be set up the up end of workstation.

Specifically, the manipulator is a manipulator of the type Aiplason LS3-B401C, and the clamping jaw adopts a clamping jaw in a flexible beak form.

Specifically, the driving motor adopts a variable frequency motor, and the driving motor is electrically connected with the speed regulator.

Specifically, the registration table is fixedly arranged at the corner of the workbench and used for the inspection record of the staff.

Specifically, the lower part of the workbench is also movably provided with a baffle plate for placing some common tools.

(III) beneficial effects

The utility model has the beneficial effects that:

this scheme snatchs letter sorting ring flange through using the manipulator, then adopts semi-closed belt module to circulate the ring flange that will detect and accomplish the detection, uses through the cooperation of laser profile sensor and external analytical processing device, realizes the detection to the ring flange diameter. Realize the automation and detect the diameter of ring flange, detection efficiency is high, and the rate of accuracy is high, is fit for promoting.

Drawings

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is a schematic view of the grabbing device of the present utility model;

FIG. 3 is a schematic diagram of a conveyor apparatus according to the present utility model;

FIG. 4 is a cross-sectional view of a conveyor of the present utility model;

FIG. 5 is a schematic diagram of the structure of the detecting device of the present utility model;

in the figure: 1-workbench, 2-conveying device, 3-detecting device, 4-grabbing device, 5-registering table and 6-partition board;

2 a-frames, 2 b-supports, 2 c-roll shafts, 2 d-driving motors, 2 e-conveying belts and 2 f-speed regulators;

a 3 a-semi-closed belt module, a 3 b-module bottom plate, a 3 c-beam frame and a 3 d-laser profile sensor;

4 a-manipulator, 4 b-clamping jaw.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Please refer to fig. 1 to 5, a diameter detection device for producing air compressor components, which comprises a workbench 1, a conveying device 2, a detecting device 3, a grabbing device 4 and a registering table 5, wherein the conveying device 2 is arranged on the upper end face of the workbench 1, the conveying device 2 is provided with 3 grabbing devices, the grabbing device 4 is arranged in the middle of the workbench 1, 2 conveying devices 2 are arranged on one side, close to the registering table 5, of the workbench 1 and used for conveying materials to be detected and unqualified materials to be detected, and 1 conveying device 2 far away from the registering table 5 is used for conveying the materials after being qualified to be detected, and the detecting device 3 is used for detecting the materials.

Specifically, conveyer 2 contains a set of frame 2a, support 2b, roller 2c, driving motor 2d, conveyer 2e and speed regulator 2f, roller 2c is equipped with a set of and both ends respectively with a set of frame 2a through the bearing connection, the one end of roller 2c that is close to driving motor 2d one side still is connected with driving motor 2 d's pivot through the connected mode of gear and belt, conveyer 2e overlaps and establishes on a set of roller 2c, speed regulator 2f is fixed to be set up in frame 2 a's side, support 2 b's bottom and workstation 1's terminal surface fixed connection, side and frame 2 a's side fixed connection, and support 2b is equipped with a plurality ofly, the equidistance sets up in a set of frame 2 a's both sides.

The speed regulator 2f is used for regulating the rotating speed of the driving motor 2d, and the driving motor 2d drives the rolling shaft 2c to rotate and simultaneously drives the conveying belt 2e to rotate, so that turnover of the flange plate is realized.

Specifically, the detection device 3 comprises a semi-closed belt module 3a, a module bottom plate 3b, a beam frame 3c and a laser profile sensor 3d, wherein the module bottom plate 3b is fixedly arranged on the upper end surface of the workbench 1, the semi-closed belt module 3a is fixedly arranged on the module bottom plate 3b and the semi-closed belt module 3a is arranged perpendicular to the conveying device 2, the beam frame 3c is fixedly arranged at one end of the module base plate 3b, and the laser profile sensor 3d is provided with a group of laser profile sensors which are respectively fixedly arranged at two sides of the beam frame 3 c.

The semi-closed belt module 3a can reciprocate rectilinear motion, and slip table on the semi-closed belt module 3a is used for placing the ring flange that needs to be detected, and when the ring flange operation arrives laser profile sensor 3d position, laser profile sensor 3d detects the ring flange and judges whether the detection structure accords with the requirement through the analytical equipment who is connected with the external world.

Specifically, the gripping device 4 includes a manipulator 4a and a gripping jaw 4b, the gripping jaw 4b is movably connected with the manipulator 4a, and the manipulator 4a is fixedly arranged on the upper end surface of the workbench 1.

The robot arm 4a and the clamping jaw 4b cooperate for gripping the flange.

Specifically, the manipulator 4a is a manipulator 4a of the type of epson LS3-B401C, and the clamping jaw 4B is in a flexible beak shape.

Specifically, the driving motor 2d is a variable frequency motor, and the driving motor 2d is electrically connected with the speed regulator 2 f.

Specifically, the registration table 5 is fixedly arranged at a corner of the workbench 1 for the inspection record of the staff.

Specifically, the lower part of the workbench 1 is also movably provided with a baffle plate 6 for placing some common tools.

The operating principle is that the flange plate to be detected is manually placed on the conveying device 2 responsible for the turnover of the flange plate to be detected or through the feeding equipment, the speed regulator 2f is used for regulating the rotating speed of the driving motor 2d, the driving motor 2d drives the rolling shaft 2c to rotate and simultaneously drives the conveying belt 2e to rotate, and the turnover of the flange plate is realized. The manipulator 4a places the flange to be detected, which is circulated on the conveying device, on a sliding plate on the semi-closed belt module 3a on the detecting device 3 after being afraid of grabbing. The semi-closed belt module 3a can reciprocate rectilinear motion, and slip table on the semi-closed belt module 3a is used for placing the ring flange that needs to be detected, and when the ring flange operation arrives laser profile sensor 3d position, laser profile sensor 3d detects the ring flange and judges whether the detection structure accords with the requirement through the analytical equipment who is connected with the external world. And if the qualified flange is required to be grabbed by the grabbing device 4, the qualified flange is placed on the conveying device 2 responsible for circulation detection of the qualified flange, and the qualified flange is further circulated to a next station. If the material is judged to be unqualified, the mechanical arm 4a grabs the unqualified flange plate and then places the flange plate on the conveying device 2 responsible for transferring the unqualified material to transfer.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims

1. Diameter detection device is used in production of air compressor machine spare part, its characterized in that: contain workstation (1), conveyer (2), detection device (3), grabbing device (4) and check-in table (5), conveyer (2) set up the up end of workstation (1), just conveyer (2) are equipped with 3, grabbing device (4) set up the middle part of workstation (1), workstation (1) is close to be equipped with 2 on one side of check-in table (5) conveyer (2) are used for treating the circulation of detecting the material and detect unqualified material and circulate, keep away from 1 of check-in table (5) conveyer (2) are used for circulating the material after detecting the qualification, detection device (3) are used for detecting the material.

2. The diameter detection device for producing air compressor components according to claim 1, wherein: the conveying device comprises a group of frames (2 a), a support (2 b), a roller shaft (2 c), a driving motor (2 d), a conveying belt (2 e) and a speed regulator (2 f), wherein the roller shaft (2 c) is provided with a group of frames (2 a) and two ends of the roller shaft are respectively connected with the frames (2 a) through bearings, one end of the roller shaft (2 c) close to one side of the driving motor (2 d) is connected with a rotating shaft of the driving motor (2 d) through a connecting mode of gears and the belts, the conveying belt (2 e) is sleeved on the group of roller shafts (2 c), the speed regulator (2 f) is fixedly arranged on the side edges of the frames (2 a), the bottom of the support (2 b) is fixedly connected with the end face of the workbench (1), the side edges of the frames (2 a) are fixedly connected with the side edges of the frames, the support (2 b) are provided with a plurality of rollers, and the support (2 b) are equidistantly arranged on two sides of the frames (2 a).

3. The diameter detection device for producing air compressor components according to claim 1, wherein: the detection device (3) comprises a semi-closed belt module (3 a), a module bottom plate (3 b), a beam frame (3 c) and a laser profile sensor (3 d), wherein the module bottom plate (3 b) is fixedly arranged on the upper end face of the workbench (1), the semi-closed belt module (3 a) is fixedly arranged on the module bottom plate (3 b) and is perpendicular to the conveying device (2), the beam frame (3 c) is fixedly arranged at one end of the module bottom plate (3 b), and the laser profile sensor (3 d) is fixedly arranged at two sides of the beam frame (3 c) respectively.

4. The diameter detection device for producing air compressor components according to claim 1, wherein: the grabbing device (4) comprises a manipulator (4 a) and clamping jaws (4 b), wherein the clamping jaws (4 b) are movably connected with the manipulator (4 a), and the manipulator (4 a) is fixedly arranged on the upper end face of the workbench (1).

5. The diameter detection device for producing air compressor components as claimed in claim 4, wherein: the manipulator (4 a) is an epson LS3-B401C manipulator (4 a), and the clamping jaw (4B) is in a flexible beak shape.

6. The diameter detection device for producing air compressor components according to claim 2, wherein: the driving motor (2 d) adopts a variable frequency motor, and the driving motor (2 d) is electrically connected with the speed regulator (2 f).

7. The diameter detection device for producing air compressor components according to claim 1, wherein: the registering table (5) is fixedly arranged at the corner of the workbench (1) and used for the inspection record of the staff.

8. The diameter detection device for producing air compressor components according to claim 1, wherein: the lower part of the workbench (1) is also movably provided with a baffle plate (6) for placing some common tools.