CN220313765U - Mixing station material approach control system - Google Patents

Mixing station material approach control system Download PDF

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Publication number
CN220313765U
CN220313765U CN202321964902.8U CN202321964902U CN220313765U CN 220313765 U CN220313765 U CN 220313765U CN 202321964902 U CN202321964902 U CN 202321964902U CN 220313765 U CN220313765 U CN 220313765U
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powder
vehicle
display screen
room
lbe
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CN202321964902.8U
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陈春海
谢勤乐
黄永祺
雷豫鹏
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Luoyang Jiayi Heavy Industry Machinery Co ltd
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Luoyang Jiayi Heavy Industry Machinery Co ltd
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Abstract

The utility model relates to the technical field of mixing stations and discloses a mixing station material approach control system, which comprises a gate guard pound room, a pound room control computer, a camera, a gate, a wagon balance, a powder feeding bin, a vehicle guiding screen, a guide wire, an inventory identification display screen, a sand and stone material field, sand and stone inventory monitoring, a powder storage area, a material continuous detection device, a feeding control valve, a powder display screen and a mixing field, wherein the approach and discharge part in the whole mixing station field is provided with a material real-time monitoring facility, so that the material inventory state is ensured, the vehicle is automatically identified and guided by a road, the vehicle is ensured to operate smoothly, and the vehicle is guided conveniently and prevented from running wrong by a series of intelligent facilities such as opening a discharge measure through one-to-one card brushing; the computer automatically calculates the net weight of the vehicle on the materials, so that data errors are prevented; and a plurality of electronic control systems are adopted for automatic control, so that the material approach flow of the mixing station is simple, smooth and accurate.

Description

Mixing station material approach control system
Technical Field
The utility model relates to the technical field of mixing stations, in particular to a material approach control system of a mixing station.
Background
In the city construction process of rapid development, the concrete mixing plant in the building industry obtains unprecedented development opportunities, and the raw materials used in the concrete mixing plant are large in variety and quantity, so that the raw materials of the concrete mixing plant enter the site basically in the operation steps: the method comprises the steps that firstly, a material is weighed in a pound house after a material is fed, a pound house worker distributes the material to be unloaded to a designated area according to the stock and the use condition of the material, then the material is returned to carry out empty weighing, then the difference value of the light and heavy vehicles is calculated manually by the pound house worker to obtain the feeding weight of the raw material, finally, the material is manually input into a computer, the whole operation process is controlled by manual work, the material is required to be unloaded to the designated unloading point after the material is fed into the place by the material, and the material is required to be monitored by the worker to be unloaded to the designated unloading point, if the professional literacy of the operator is low and the responsibility is poor, mistakes are easily made, and the quality accidents of raw material mixing or error recording are easily caused. Meanwhile, the labor cost is higher and higher, the market competition is larger and larger, the production enterprises of the mixing stations pay more attention to the enterprise image, and the traditional mode is adopted to control the material operation, so that the material operation is in a disadvantage in the strong market competition, and therefore, aiming at the current situation, the development of a device for guiding vehicles conveniently and preventing the vehicles from running wrong is urgently needed; the computer automatically calculates the net weight of the vehicle on the materials, so that data errors are prevented; the automatic control of the plurality of electronic control systems is adopted, so that the material approach flow of the mixing station is changed into a simple, smooth and accurate material approach control system of the mixing station, the defects in the current practical application are overcome, and the current requirements are met.
Disclosure of Invention
The utility model aims to provide a material approach control system of a mixing plant, which is convenient for guiding vehicles and prevents the vehicles from being misplaced; the computer automatically calculates the net weight of the vehicle on the materials, so that data errors are prevented; and a plurality of electronic control systems are adopted for automatic control, so that the material approach flow of the mixing station is simple, smooth and accurate.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a stirring station material approach control system, includes entrance guard's lbe house, lbe house control computer, camera, floodgate machine, wagon balance, powder go up feed bin, vehicle guide screen, guide wire, stock sign display screen, grit storage yard, grit stock control, powder storage area, material continuous detection device, material loading control valve, powder display screen and stirring place, the right-hand member in stirring place is provided with the entrance guard's lbe house, be provided with the lbe house control computer in the entrance guard's lbe house, one side of entrance guard's lbe house is provided with the camera, the left side of camera is provided with the floodgate machine, the left side of floodgate machine is provided with the import side of wagon balance, the exit side of wagon balance is provided with the guide wire in the stirring place, and the guide wire adopts the electron to bury the scintillation warning lamp line to make, one side of guide wire is provided with a plurality of vehicle guide screens in every road lane change department, be provided with a plurality of go up the feed bin in the stirring place, the left end in stirring place is provided with the grit storage yard.
Preferably: the camera, the gate, the wagon balance, the vehicle guide screen, the guide wire, the inventory identification display screen, the material continuous detection device, the feeding control valve and the powder display screen are electrically connected with the platform house control computer.
Preferably: the quantity of the powder feeding bins is four, each powder feeding bin is provided with a material continuous detection device, each powder feeding bin is provided with a feeding control valve, and a powder display screen is arranged on one side of each powder feeding bin.
Preferably: four areas are arranged in the sand storage yard, and each area is provided with an inventory identification display screen and sand inventory monitoring.
The beneficial effects of the utility model are as follows: when a material transportation vehicle is transported, the vehicle information is identified by the camera, the platform house control computer compares license plate numbers in the database, a gate is started after a material vehicle required for purchasing is inquired, the material is entered into a entrance guard platform house, the material is weighed by a wagon balance, a platform house operator distributes the material to a proper material unloading place according to the type of the material carried by the vehicle and the load of the vehicle, a gate card which corresponds to the material is placed on the platform house operator, the material is delivered to a driver, after the gate card is taken by the driver, the driving route of the vehicle in the field is simultaneously transmitted to a vehicle guide screen and a guide wire by the platform house control computer, the driver can drive the vehicle to a designated material unloading area under the guidance of the vehicle guide screen and the guide wire, the vehicle is prevented from running wrong, after the driver reaches the loading area, the material control valve is started according to the information of the stock identification display screen, the platform house operator simultaneously swipes the unloading information, the material is returned to the entrance guard house to the platform house and weigh the vehicle again after the loading operation is finished, the material is automatically recorded by the platform house operator, and the weight is discharged by the platform house operator, and the vehicle is delivered to the factory, and the system is delivered to the factory. In conclusion, the vehicle guiding device is convenient for guiding the vehicle and prevents the vehicle from running wrong; the computer automatically calculates the net weight of the vehicle on the materials, so that data errors are prevented; by adopting the automatic control of a plurality of feeding control systems, accidents such as material mixing and the like are prevented, the whole process of the whole system is automatically controlled, and auxiliary personnel are not required to monitor the whole process, so that the material entering flow of the mixing station is simple, smooth and accurate.
Drawings
Fig. 1 is a schematic structural diagram of the present utility model.
Fig. 2 is an elevation view of the powder loading bin in the area a of fig. 1 according to the present utility model.
Legend description:
1. a guard house; 101. a pound-house control computer; 2. a camera; 3. a gate; 4. a wagon balance; 5. feeding powder into a bin; 6. a vehicle guidance screen; 7. a guide wire; 8. an inventory identification display screen; 9. sand storage yard; 10. monitoring sand and stone stock; 11. a powder storage area; 12. a material continuous detection device; 13. a feeding control valve; 14. a powder display screen; 15. stirring the field.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Specific examples are given below.
Examples
Referring to fig. 1-2, in the embodiment of the utility model, a mixing plant material approach control system comprises a entrance guard house 1, a house control computer 101, a camera 2, a gate 3, a wagon balance 4, a powder feeding bin 5, a vehicle guide screen 6, a guide wire 7, an inventory identification display screen 8, a sand storage yard 9, a sand inventory monitor 10, a powder storage area 11, a material continuous detection device 12, a feeding control valve 13, a powder display screen 14 and a mixing yard 15, wherein the right end of the mixing yard 15 is provided with the entrance guard house 1, the house control computer 101 is arranged in the entrance guard house 1, one side of the entrance guard house 1 is provided with the camera 2, the left side of the camera 2 is provided with the gate 3, the left side of the gate 3 is provided with an inlet side of the wagon balance 4, the outlet side of the wagon balance 4 is provided with the guide wire 7 in the mixing yard 15, the guide wire 7 is made of an electronic buried flashing warning lamp wire, a plurality of vehicle guide screens 6 are arranged beside each road lane change, a plurality of powder feeding bins 5 are arranged in a stirring field 15, powder is stored through the powder feeding bins 5, a sand and stone storage field 9 is arranged at the left end of the stirring field 15, the number of the powder feeding bins 5 is four, each powder feeding bin 5 is provided with a material continuous detection device 12, the residual capacity inside each powder feeding bin 5 is monitored in real time, each powder feeding bin 5 is provided with a feeding control valve 13, the feeding control valve 13 is unlocked and opened through a decryption IC card, one side of each powder feeding bin 5 is provided with a powder display screen 14, four areas are arranged in the sand and stone storage field 9, within each zone are an inventory identification display 8 and a sand inventory monitor 10.
The camera 2, the gate 3, the wagon balance 4, the vehicle guide screen 6, the guide wire 7, the stock identification display screen 8, the material continuous detection device 12, the feeding control valve 13 and the powder display screen 14 are electrically connected with the platform house control computer 101.
Working principle: the mixing station material approach control system is characterized in that when a vehicle transports powder, a camera 2 is used for identifying vehicle information, a control computer is used for comparing license plate numbers in a database, after a vehicle with required materials is purchased, a gate 3 is opened, otherwise, the gate is closed to prohibit the entrance of the vehicle, after the vehicle enters, the vehicle is weighed by a wagon balance 4, a cabin operator distributes the vehicle to a proper powder feeding bin 5 according to the type of the powder carried by the vehicle and the load of the vehicle, and then a gate inhibition card corresponding to the vehicle is placed, the vehicle is handed to a driver, after the driver takes the gate inhibition card, the cabin control computer 101 simultaneously transmits the running route of the vehicle in the field to a vehicle guide screen 6 and a guide wire 7, the driver is guided to a powder storage area 11 according to the guide of the vehicle guide screen 6 and the guide wire 7, the vehicle is prevented from running wrong, and the driver reaches the feeding area, according to the information of the stock identification display screen 8, comparing the unloading information and simultaneously punching a card to open a feeding control valve 13, after confirmation, using an entrance guard card taken by a guard house 1 to open the feeding control valve 13 corresponding to a powder feeding bin 5, starting feeding operation, continuously detecting the material continuous detection device 12 of each powder feeding bin 5 in real time in the feeding process of powder, detecting the bin volume condition of the material, transmitting data to a house control computer 101 and a powder display screen 14, when the material reaches the upper storage limit of the powder feeding bin 5, warning the powder display screen 14 to stop feeding and opening an alarm bell, stopping feeding when the feeding is completed or the material continuous detection device 12 detects that the material is full of alarm bell, closing the feeding control valve 13 by using the entrance guard card, returning a driver to the site of the wagon balance 4 for weighing again, and simultaneously exchanging the entrance guard card, the method comprises the steps that a lbf operator judges whether a feeding control valve 13 is closed or not through the residual use times of an access control card, meanwhile, the operator compares the vehicle weight difference value information automatically calculated by a lbf control computer 101 with the material weight information of a material level system, and confirms that powder feeding bin 5 is correctly fed again, the lbf operator records billing and gives a driver a factory; when the vehicle transports sand and stone, the camera 2 is used for identifying the vehicle information, the platform house control computer 101 is used for comparing the license plate number in the database, after the vehicle with the required material is purchased, the gate 3 is started, otherwise, the gate is closed to prohibit entering, then the vehicle enters the wagon balance 4, the wagon balance 4 is used for weighing the vehicle, the platform house operator distributes the wagon balance to the appropriate sand storage yard 9 according to the type of sand carried by the vehicle and the load of the vehicle, the control computer is used for simultaneously transmitting the driving route in the platform house to the vehicle guide screen 6 and the guide wire 7, the driver is used for guiding the vehicle to the designated unloading area of the sand storage yard 9 according to the guide of the vehicle guide screen 6 and the guide wire 7, after the driver reaches the loading area, firstly, the information of the stock identification display screen 8 is observed, after the vehicle enters the wagon balance 4, the operator can monitor the unloading condition of the sand through the sand stock monitoring 10, the driver returns to the wagon balance 4 for weighing again, and meanwhile, the operator is used for recording the weight difference value calculated automatically by the platform house control computer 101 and the material weight information to leave the factory, and the ticket system is used for the driver.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (4)

1. The utility model provides a mixing station material approach control system, its characterized in that, including entrance guard's lbe room (1), lbe room control computer (101), camera (2), floodgate machine (3), wagon balance (4), feed bin (5) on the powder, vehicle guide screen (6), guide wire (7), stock sign display screen (8), grit stock storage yard (9), grit stock control (10), powder storage area (11), material continuous detection device (12), material loading control valve (13), powder display screen (14) and stirring place (15), the right-hand member of stirring place (15) is provided with entrance guard's lbe room (1), be provided with lbe room control computer (101) in entrance guard's lbe room (1), one side of entrance guard's lbe room (1) is provided with camera (2), the left side of camera (2) is provided with floodgate machine (3), the left side of floodgate machine (3) is provided with the import side of wagon balance (4), the export side of wagon balance (4) is provided with guide wire (7) in stirring place (15), adopts one side of a lot (7) to make in stirring place (5) and is provided with in the road (5) and is led in a lot (7), the left end of the stirring field (15) is provided with a sand storage field (9).
2. The mixing plant material approach control system according to claim 1, wherein the camera (2), the gate (3), the wagon balance (4), the vehicle guide screen (6), the guide wire (7), the inventory identification display screen (8), the material continuous detection device (12), the feeding control valve (13) and the powder display screen (14) are electrically connected with the pound room control computer (101).
3. The mixing plant material approach control system according to claim 1, wherein the number of the powder feeding bins (5) is four, each powder feeding bin (5) is provided with a material continuous detection device (12), each powder feeding bin (5) is provided with a feeding control valve (13), and a powder display screen (14) is installed on one side of each powder feeding bin (5).
4. The mixing plant material approach control system according to claim 1, characterized in that there are four areas in the sand storage yard (9), each area having an inventory identification display screen (8) and a sand inventory monitor (10).
CN202321964902.8U 2023-07-21 2023-07-21 Mixing station material approach control system Active CN220313765U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321964902.8U CN220313765U (en) 2023-07-21 2023-07-21 Mixing station material approach control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321964902.8U CN220313765U (en) 2023-07-21 2023-07-21 Mixing station material approach control system

Publications (1)

Publication Number Publication Date
CN220313765U true CN220313765U (en) 2024-01-09

Family

ID=89417554

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321964902.8U Active CN220313765U (en) 2023-07-21 2023-07-21 Mixing station material approach control system

Country Status (1)

Country Link
CN (1) CN220313765U (en)

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