CN213894451U - Device to intelligent loading of silo blowing vapour transportation - Google Patents
Device to intelligent loading of silo blowing vapour transportation Download PDFInfo
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- CN213894451U CN213894451U CN202023030495.2U CN202023030495U CN213894451U CN 213894451 U CN213894451 U CN 213894451U CN 202023030495 U CN202023030495 U CN 202023030495U CN 213894451 U CN213894451 U CN 213894451U
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Abstract
The utility model discloses a device to intelligent loading of silo blowing vapour transportation, including loading lane, the silo body and intelligent loading system, linking bridge is installed to the front end in loading lane, one side fixedly connected with location lighting fixture of linking bridge. Device to silo blowing vapour transport intelligence loading, optimize the flow, realize the mode that remote automation and artifical manual combine together, the communication time between driver and the loading personnel has been reduced, the efficiency is improved, remote monitoring has been realized, operator's operational environment has been promoted, the labor intensity is reduced, the operator keeps away from the scene, the potential safety hazard is reduced, information is verified the flow and is passed through system automatic identification, reduce personnel and intervene the chance, authenticity and the uniformity of data have been ensured, prevent artificial malignant event loss, the system has carried out data acquisition, standardized data, for information management provides the data basis from now on, bring better use prospect.
Description
Technical Field
The utility model relates to an intelligence loading field, in particular to device to intelligent loading of silo blowing vapour transportation.
Background
The device of intelligent loading of vapour transportation is a support equipment who carries out silo blowing loading, when carrying out the transportation of coal charge, at first need carry out the loading operation, need count the coal volume during the loading, and along with the continuous development of science and technology, people also are more and more high to the manufacturing process requirement of the device of intelligent loading of vapour transportation.
The existing device for intelligent loading for automobile transportation has certain disadvantages when in use, the loading condition (whether the loading condition exceeds the upper or is inclined to the upper) of a carriage is observed in real time by a loading person in the prior loading operation, the loading tonnage is checked in real time, a coal discharge gate switch is controlled by a manual button, a driver is informed to move forward, move backward and finish loading by a megaphone or an electric bell, in the whole loading process, the nerve of the loading person is highly concentrated, the operation flow is complicated, the loading person is under the carriage for a long time, potential safety hazards exist, tail gas of automobiles in the carriage is not easy to be emitted in the loading process, harm is brought to the health of workers, when a silo is used for discharging coal, a carriage pulling end coal is driven to the end coal bin, if the end coal can not be accurately checked by the loading person, the end coal can be mistakenly discharged into end coal, huge loss is caused, the driver communicates with the loading person, the end coal is intentionally discharged into end coal, and huge loss is easily caused, the intelligent loading device is not beneficial to use of people, brings certain adverse effects to the using process of people, and therefore the intelligent loading device for silo emptying and steam transportation is provided.
Disclosure of Invention
The not enough to prior art, the utility model provides a device to intelligent loading of silo blowing vapour transport, optimize the flow, realize the mode that remote automation and artifical manual combine together, the communication time between driver and the loading personnel has been reduced, the efficiency is improved, remote monitoring has been realized, operator's operational environment has been promoted, labor intensity is reduced, the operator keeps away from the scene, the potential safety hazard has been reduced, information is verified the flow and is passed through system automatic identification, reduce personnel and intervene the chance, authenticity and the uniformity of data have been ensured, prevent artificial malignant event loss, the system has carried out data acquisition, standardized data, for information management provides the data basis from now on, can effectively solve the problem in the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a device to intelligent loading of silo blowing vapour transportation, includes loading lane, the silo body and intelligent loading system, linking bridge is installed to the front end in loading lane, one side fixedly connected with location lighting fixture of linking bridge, the inboard of location lighting fixture is provided with the traffic lights, the bottom fixedly connected with weighbridge of weighing in loading lane, monitoring device is installed to rear end one side in loading lane, detection mechanism and PCB control box are installed to the rear end opposite side in loading lane, the outside of PCB control box is provided with control panel and display panel, the silo mouth has been seted up to the upper end of the silo body, the inner wall of silo mouth is provided with the gate, the outer wall fixedly connected with material conveying mouth in loading lane.
Further, be provided with the installation base between loading lane and the weighbridge of weighing, the bottom in loading lane is through the upper end fixed connection of installation base and the weighbridge of weighing.
Further, be provided with the mounting bracket between loading lane and the monitoring device, the one end fixed connection of mounting bracket and monitoring device is passed through to one side in loading lane, be provided with the installing support between loading lane and the detection mechanism, the rear end in loading lane passes through one side fixed connection of installing support and detection mechanism.
Further, a fixing frame is arranged between the loading lane and the connecting support, the front end of the loading lane is fixedly connected with one side of the connecting support through the fixing frame, a positioning frame is arranged between the connecting support and the positioning lamp support, and one side of the connecting support is fixedly connected with one side of the positioning lamp support through the positioning frame.
Furthermore, intelligence loading system includes vapour transport loading PLC actuating system, vapour transport loading data interface system, car number video identification system, driver action indication display system, man-machine input system and comprehensive testing system, vapour transport loading data interface system is connected with digital coal and synthesizes the platform, comprehensive testing system includes that load detection module, car leave detection module, centering detection module, coal level detection module, car height detection module, detection module that targets in place, gate control module.
Further, the input end of the vehicle PLC executing system is electrically connected with the human-computer input system and the output end of the comprehensive detection system, the vehicle PLC executing system is electrically connected with the vehicle data interface system in a two-way mode, and the output end of the vehicle PLC executing system is electrically connected with the input end of the driver behavior indication display system.
Compared with the prior art, the utility model provides a device to silo blowing vapour fortune intelligence loading possesses following beneficial effect: the device for intelligent loading of silo emptying and vapor transportation optimizes the process, realizes a mode of combining remote automation and manual operation, reduces the communication time between a driver and loading personnel, improves the efficiency, realizes remote monitoring, improves the working environment of an operator, reduces the labor intensity, enables the operator to be far away from the site, reduces potential safety hazards, automatically identifies the information verification process through a system, reduces the personnel intervention chance, ensures the authenticity and consistency of data, prevents the loss of artificial vicious events, collects the data and standardizes the data to provide a data base for the information management in future, configures a set of PLC control cabinet through each lane in the site, sets a monitoring main station, accesses the position of a gate plate, the quantity of coal loaded into the silo, a hydraulic oil pump button, an oil pump operation return and a gate control signal, and exchanges data with an original transportation and sale system in real time, reading the number plate number, the coal type, the loading tonnage and the like, configuring a distance measuring device to position the vehicle position and the loading height, using a traffic light LED display and voice prompt device to indicate a driver to go forward or stop, and installing a high-definition camera at each bin opening to facilitate remote video monitoring of an operator; realize the automatic identification of car number, the accurate location of vehicle, intelligence loading, intelligent weighing, realize automatic voice command through the full automatic weighing system of truck scale, traffic lights control, prevent practising fraud, the banister control, long-range supervision, the automatic reliable collection of metering data, automatic discrimination, automatic command, automatic processing, automatic control, the loading has been carried out to thirty multiple motorcycle types (different car length, different car height, trailer etc.) in the ore deposit at present, satisfy the loading requirement, the device simple structure of whole vapour fortune intelligence loading, and convenient operation, the effect of use is better for traditional mode.
Drawings
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is a schematic view of the overall structure of the needle of the present invention.
Fig. 2 is a schematic structural diagram of the PCB control box in fig. 1.
Fig. 3 is a schematic structural diagram of the monitoring device in fig. 1.
Fig. 4 is the utility model discloses to intelligent loading system's in device of silo blowing vapour transportation intelligence loading schematic diagram.
In the figure: 1. a loading lane; 2. a gate; 3. a monitoring device; 4. weighing a wagon balance; 5. a detection mechanism; 6. a traffic light; 7. positioning the lamp holder; 8. a cartridge body; 9. a silo opening; 10. a control panel; 11. a PCB control box; 12. a display panel; 13. connecting a bracket; 14. and a material conveying port.
Detailed Description
As shown in fig. 1-4, the device for intelligent loading of silo emptying and transportation includes a loading lane 1, a silo body 8 and an intelligent loading system, a connecting bracket 13 is installed at the front end of the loading lane 1, a positioning lamp bracket 7 is fixedly connected to one side of the connecting bracket 13, a traffic light 6 is arranged on the inner side of the positioning lamp bracket 7, a weighing wagon balance 4 is fixedly connected to the bottom of the loading lane 1, a monitoring device 3 is installed on one side of the rear end of the loading lane 1, a detection mechanism 5 and a PCB control box 11 are installed on the other side of the rear end of the loading lane 1, a control panel 10 and a display panel 12 are arranged on the outer side of the PCB control box 11, a silo opening 9 is formed in the upper end of the silo body 8, a gate 2 is arranged on the inner wall of the silo opening 9, and a material conveying port 14 is fixedly connected to the outer wall of the loading lane 1.
The loading lane 1 and weigh and be provided with the installation base between the weighbridge 4, the operation of weighing is convenient for carry out through the upper end fixed connection of installation base and weighbridge 4 in the bottom in loading lane 1.
The automobile loading lane is characterized in that a mounting frame is arranged between the loading lane 1 and the monitoring device 3, one side of the loading lane 1 is fixedly connected with one end of the monitoring device 3 through the mounting frame, a mounting support is arranged between the loading lane 1 and the detection mechanism 5, and the rear end of the loading lane 1 is fixedly connected with one side of the detection mechanism 5 through the mounting support so as to be convenient to install.
The loading lane 1 and the connecting support 13 between be provided with the mount, the front end in loading lane 1 passes through one side fixed connection of mount and connecting support 13, is provided with the locating rack between connecting support 13 and the location lighting fixture 7, one side of connecting support 13 is through one side fixed connection of locating rack and location lighting fixture 7, is convenient for indicate the driver.
The intelligent loading system comprises a vehicle loading PLC execution system, a vehicle loading data interface system, a vehicle number video recognition system, a driver behavior indication display system, a man-machine input system and a comprehensive detection system, wherein the vehicle loading data interface system is connected with a digital coal comprehensive platform, and the comprehensive detection system comprises a load detection module, a vehicle leaving detection module, a centering detection module, a coal level detection module, a vehicle height detection module, an in-place detection module and a gate control module.
The vehicle loading PLC execution system is characterized in that the input end of the vehicle loading PLC execution system is electrically connected with the human-computer input system and the output end of the comprehensive detection system, the vehicle loading PLC execution system is electrically connected with the vehicle loading data interface system in a two-way mode, and the output end of the vehicle loading PLC execution system is electrically connected with the input end of the driver behavior indication display system.
The working principle is as follows: the utility model comprises a loading lane 1, a gate 2, a monitoring device 3, a weighing wagon balance 4, a detection mechanism 5, a traffic light 6, a positioning lamp bracket 7, a silo body 8, a silo mouth 9, a control panel 10, a PCB control box 11, a display panel 12, a connecting bracket 13 and a conveying port 14, wherein the control system adopts a Programmable Logic Controller (PLC) based on a microprocessor to carry out sequential control, sequential control logic is in accordance with the control requirement of a process system, an industrial personal computer centralized monitoring mode is adopted, the control system carries out centralized monitoring, management and automatic sequential control on the whole process system, so that the vehicle (flow guide) gate entry check can be realized, a license plate identification camera is arranged at the inlet of each silo to ensure that one vehicle enters, the license plate number is identified according to the video of the camera, relevant vehicle information in the original system is called, and a driver confirms the vehicle information (license plate and coal type) before entering the gate, inputting loading parameters (loading tonnage, vehicle length, vehicle height and whether the vehicle is dragged or not), feeding back information to a remote centralized control center, verifying data by the centralized control center, determining a bin opening, performing prompt operation by a driver after confirmation according to an indicator lamp, installing license plate recognition at each bin entrance, automatically recognizing license plates, calling related vehicle information in an original system, and displaying corresponding vehicle information (including the bin opening) on a display screen of the car gate so as to facilitate the driver to verify the information; meanwhile, the remote monitoring center displays corresponding information, a single or system equipment is started and stopped in the control room, a high-definition camera is installed at the head of each lane, and a dustproof wiper function is provided for checking license plate information by warehouse-holding personnel, checking a license plate with a wrong identification, or supplementing an unidentified license plate; the method comprises the steps of manually inputting and calling vehicle information, displaying corresponding vehicle information on a display screen of a vehicle gate to facilitate information checking of a driver, installing a network talkback extension set and a shouting extension set at the head of each lane to enable a control center to put a cabin to communicate with the driver, installing a display and input device at the head of each lane to facilitate verification and input of loading parameters, arranging a control substation at the head of each lane to be responsible for control of an indicator light and information transmission, enabling the vehicle to enter a silo to automatically finish loading according to the prompt of the indicator light, realizing remote cabin putting monitoring, reducing the workload of the cabin putting personnel according to the conditions of a site to realize remote monitoring, and determining the relative position of a vehicle gate plate, wherein the relative position comprises the vehicle centering, the height of a vehicle side and the first parking alignment position, detecting the position, and being an automatic mode, the height, centering and first-time parking position of a carriage of a vehicle are verified by using laser ranging in combination with a grating, personnel can be in a manual mode through video monitoring, three high-definition cameras are respectively installed at front and rear bin openings of each lane, and a dustproof wiper function is provided for checking the coal discharging condition and the position of the vehicle by the bin-discharging personnel; during loading control, the automatic mode can be set, an opening detection device is additionally arranged on the gate 2, a coal loading height detection device is additionally arranged, the opening of the gate 2 and the detection of the loaded coal height are monitored in real time, an operator remotely opens the gate 2 (the opening can be set) through a button, when the advanced height is reached, the driver is reminded to advance through green light control, when the stop height is reached, the driver is reminded to stop through red light control, then the gate 2 is automatically opened for coal blending, the process can be circularly carried out or the manual mode, the gate 2 switch is manually operated by the operator, the automatic mode can be interrupted at any time through the manual mode, and the automatic mode can be restored and can be put into use again after the operator confirms; when the loading is finished, the automatic mode can be adopted, the automatic closing gate 2 can be in a manual mode within a set range through comparing wagon balance data acquired in real time with loading tonnage input by a driver, an operator judges according to the real-time data, the system automatically matches the loading amount of two carriages according to the loading ratio of the carriages with the required loading amount, automatically closes the gate 2 at a link, detects the carriage completion through a grating, forcibly closes the gate 2 at the moment to avoid coal scattering, informs the driver of the loading amount through voice after the loading is finished, and reminds the driver of driving through a green light, an operator in the upper computer monitoring system has the functions of real-time data access, configuration picture display, trend graph, parameter processing, out-of-limit alarm and the like, and the picture display process flow, the measurement parameters, the control mode, the sequential running condition, the like, The state of the controlled object can also be displayed as a group of parameters, when the parameters are alarmed and the controlled object is in fault or state change, the controlled object can be displayed in different colors, the bidder can take anti-virus measures, when the data are attacked, the system can have corresponding precautionary and recovery measures, the upper computer can be equipped with complete on-line help functions, such as operation help, fault prompt and the like, the system can be provided with a set of PLC control cabinet through each lane on site, a monitoring main station is arranged, a flashboard position, loading coal quantity, a hydraulic oil pump button, an oil pump operation return and a gate 2 control signal are accessed, real-time data exchange is carried out with an original transportation and marketing system, a number plate, coal type, loading tonnage and the like are read, a distance measuring device is arranged to position the vehicle position and loading height, a traffic light 6LED display and voice prompt device are used for indicating the driver to advance or stop, a high-definition camera is arranged at each bin mouth, the remote video monitoring of an operator is facilitated; the automatic identification of the car number, the accurate positioning of the car, the intelligent loading and the intelligent weighing are realized, the automatic voice command, the control of a traffic light 6, the anti-cheating, the control of a barrier gate and the remote supervision are realized through a full-automatic weighing system of the truck scale, the automatic and reliable acquisition, the automatic judgment, the automatic command, the automatic processing and the automatic control of metering data are realized, the car loading is carried out on thirty types of cars (different car lengths, different car heights, trailers and the like) in the mine at present, and the loading requirement is met.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a device to intelligent loading of silo blowing vapour transportation, includes loading lane (1), the silo body (8) and intelligent loading system, its characterized in that: linking bridge (13) are installed to the front end in loading lane (1), one side fixedly connected with location lighting fixture (7) of linking bridge (13), the inboard of location lighting fixture (7) is provided with traffic lights (6), the bottom fixedly connected with weighing weighbridge (4) in loading lane (1), monitoring device (3) are installed to rear end one side in loading lane (1), detection mechanism (5) and PCB control box (11) are installed to the rear end opposite side in loading lane (1), the outside of PCB control box (11) is provided with control panel (10) and display panel (12), section of thick bamboo storehouse mouth (9) has been seted up to the upper end of the section of thick bamboo storehouse body (8), the inner wall of section of thick bamboo storehouse mouth (9) is provided with gate (2), outer wall fixedly connected with material conveying mouth (14) in loading lane (1).
2. The apparatus of claim 1, wherein the apparatus is configured to perform the intelligent car-loading for silo emptying and transport as follows: the weighing device is characterized in that an installation base is arranged between the loading lane (1) and the weighing weighbridge (4), and the bottom of the loading lane (1) is fixedly connected with the upper end of the weighing weighbridge (4) through the installation base.
3. The apparatus of claim 1, wherein the apparatus is configured to perform the intelligent car-loading for silo emptying and transport as follows: be provided with the mounting bracket between loading lane (1) and monitoring device (3), the one end fixed connection of mounting bracket and monitoring device (3) is passed through to one side in loading lane (1), be provided with the installing support between loading lane (1) and detection mechanism (5), one side fixed connection of installing support and detection mechanism (5) is passed through to the rear end in loading lane (1).
4. The apparatus of claim 1, wherein the apparatus is configured to perform the intelligent car-loading for silo emptying and transport as follows: be provided with the mount between loading lane (1) and linking bridge (13), one side fixed connection of mount and linking bridge (13) is passed through to the front end in loading lane (1), be provided with the locating rack between linking bridge (13) and location lighting fixture (7), one side fixed connection of locating rack and location lighting fixture (7) is passed through to one side of linking bridge (13).
5. The apparatus of claim 1, wherein the apparatus is configured to perform the intelligent car-loading for silo emptying and transport as follows: the intelligent loading system comprises a vehicle loading PLC executing system, a vehicle loading data interface system, a vehicle number video recognition system, a driver behavior indication display system, a man-machine input system and a comprehensive detection system, wherein the vehicle loading data interface system is connected with a digital coal comprehensive platform, and the comprehensive detection system comprises a load detection module, a vehicle leaving detection module, a centering detection module, a coal level detection module, a vehicle height detection module, an in-place detection module and a gate control module.
6. The apparatus of claim 5, wherein the apparatus comprises: the vehicle loading PLC system comprises a vehicle loading PLC execution system, a vehicle loading data interface system, a vehicle loading PLC execution system and a driver behavior indication display system, wherein the input end of the vehicle loading PLC execution system is electrically connected with the output end of the human-computer input system and the output end of the comprehensive detection system, the vehicle loading PLC execution system is electrically connected with the vehicle loading data interface system in a two-way mode, and the output end of the vehicle loading PLC execution system is electrically connected with the input end of the driver behavior indication display system.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202023030495.2U CN213894451U (en) | 2020-12-16 | 2020-12-16 | Device to intelligent loading of silo blowing vapour transportation |
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| CN202023030495.2U CN213894451U (en) | 2020-12-16 | 2020-12-16 | Device to intelligent loading of silo blowing vapour transportation |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114120669A (en) * | 2021-11-29 | 2022-03-01 | 安徽馥蔓科技有限公司 | Road monitoring system for intelligently adjusting traffic light time based on traffic flow |
| CN114394445A (en) * | 2022-01-13 | 2022-04-26 | 青岛杰瑞工控技术有限公司 | Port granary intelligent loading and unloading system based on industrial internet |
-
2020
- 2020-12-16 CN CN202023030495.2U patent/CN213894451U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114120669A (en) * | 2021-11-29 | 2022-03-01 | 安徽馥蔓科技有限公司 | Road monitoring system for intelligently adjusting traffic light time based on traffic flow |
| CN114120669B (en) * | 2021-11-29 | 2023-07-28 | 安徽馥蔓科技有限公司 | Road monitoring system for intelligently adjusting traffic light time based on traffic flow |
| CN114394445A (en) * | 2022-01-13 | 2022-04-26 | 青岛杰瑞工控技术有限公司 | Port granary intelligent loading and unloading system based on industrial internet |
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