CN208296938U - A kind of transportational process height of materials automatic detection device - Google Patents
A kind of transportational process height of materials automatic detection device Download PDFInfo
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- CN208296938U CN208296938U CN201820635723.2U CN201820635723U CN208296938U CN 208296938 U CN208296938 U CN 208296938U CN 201820635723 U CN201820635723 U CN 201820635723U CN 208296938 U CN208296938 U CN 208296938U
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Abstract
The utility model discloses a kind of transportational process height of materials automatic detection device and detection method, detection device includes: road brake system, is set to material storage yard entrance and exit, is built by the way of entering one out using one；Infrared emission switching group is set to road brake system access road two sides, for detecting the filled height of materials of vehicular container；Control cabinet is electrically connected with road brake system and infrared emission switching group respectively, receives the contact point signal of infrared emission switching group, compared with preset value, issues alarm signal；Outdoor display lamp, is electrically connected with control cabinet, receives signal and shows container material state.It solves the problems, such as that haulage vehicle sky existing for Automobile Transportation raw material runs, draws less in sylvite production, unloading is not thorough nobody and effectively supervises, it is horizontal to improve production safety management.
Description
Technical field
The utility model relates to raw material height detection in sylvite transportational process, more precisely a kind of sylvite production process
Middle haulage vehicle loads the highly automated detection device of raw material and method.
Background technique
In sylvite production process, salt pond is shone in salt pan will pass through Automobile Transportation by the raw material salt that natural evaporation technique obtains
To the material storage yard of sylvite workshop, Automobile Transportation distance is remote, road conditions are poor, transportational process vehicle jolts seriously, transports life
Producing the material quantity unloaded after the material storage yard of workshop can not accurately measure, in addition haulage vehicle is under the jurisdiction of different contractors, transport
Vehicular container specifications and models are also inconsistent.Past is the job management mode manually made out an invoice by the way of, and truck man is in salt
It manually makes out an invoice at the charging of field, unloads to the discharge pit manually examining tickets of workshop stock ground, Salt Lake Area natural conditions official post must make out an invoice
The labor intensity of worker and driver are high, and post personnel is not using more, supervision foundation is complete, and there are administrative vulnerability, actual production process
In there are workshop and transportation vendors and Solar pond production workshop raw material freight charges Settlement Dispute, cause manufacturing enterprise more additional
Pay raw material traffic expense, while make out an invoice, ticket checking personnel's usage amount it is big, make troubles the cost control and management of the entire production line,
The accurate Accounting Level of enterprise's entirety production cost is limited to be promoted.
Currently, market competition continues to increase, manufacturing enterprise is all energy-saving in implementation, therefore provides one kind and be both able to satisfy life
It produces raw material transport to need, and the automatic detection device that can be reduced personnel's usage amount is very significant.
Utility model content
The shortcomings that for present production and transport management, the utility model provides one kind and produced suitable for Salt Lake Area sylvite
The automatic identification of raw material haulage vehicle in journey, transportational process height of materials automatic detection device and transportational process height of materials
The detection method of automatic detection device easily can identify and detect the transportational process of disengaging stock ground vehicle, be suitable for salt lake
Regional sylvite production technology.
The utility model is achieved through the following technical solutions.
A kind of transportational process height of materials automatic detection device, comprising: road brake system is set to material storage yard entrance and goes out
Mouthful, it is built by the way of entering one out using one, while closing other vehicle in and out port in stockyard；Infrared emission switching group, is set to
Road brake system access road two sides, for detecting the filled height of materials of vehicular container；Control cabinet, respectively with road brake system and
The electrical connection of infrared emission switching group, the intelligent controller PLC of control cabinet receive the contact point signal of infrared emission switching group, and intelligence is controlled
Device PLC control program processed, which is write, is arranged preset value according to haulage vehicle container height, by issuing alarm signal compared with preset value
Number；Outdoor display lamp, is electrically connected with control cabinet, receives signal and shows container material state, convenient for driver observation and as next time
Foundation is adjusted when loading.
The automatic detection device, the infrared emission switching group include three groups of infrared emission switches, and every group includes 3 pairs
Infrared emission switchs and a point two sides are oppositely arranged.
The automatic detection device, first group of infrared emission switch are set on compartment along top 15cm, and second group
Infrared emission switch is set at first group of infrared emission switch top 25cm, and third group infrared emission switch is set to institute
It states at second group of infrared emission switch top 25cm；3 infrared emissions switch of ipsilateral each switching group is generally aligned in the same plane
On, spacing is between 1.2-1.8m.
The automatic detection device, setting signal lamp, combined aural and visual alarm, mute button on the control cabinet panel.
The automatic detection device, the open air display lamp, signal lamp, combined aural and visual alarm simultaneous display container material shape
State.
The automatic detection device, the preset value are set as lower bound, lower bound, normal, high limit.
The automatic detection device further includes panoramic camera, is set to height of materials detection zone, for clapping in real time
It takes the photograph, and vision signal is stored in hard disk video recorder, historical information can be had access to and play back at any time.
The automatic detection device further includes host computer, for the information of reception control box, to lower bound, low
Limit, high limit warning message are recorded, and vision signal described in real-time display.
The automatic detection device, the road brake system include banister control platform, and the setting of banister entrance and exit is blue
Tooth card reader, haulage vehicle is interior to install bluetooth card, bluetooth card sender is installed in sentry box, banister entrance, outlet installation barrier gate device are logical
It crosses banister haulage vehicle information to be acquired by road brake system, information fills when auto report completing with very retrieval in controlling computer
The warning message synchronism output set is this makes it possible to which haulage vehicle is loaded underproof real time information to be recorded in report
The clearing of raw material freight provide foundation.
The advantageous effects of the utility model are:
Easy to operate: on-site test controls and operates simply, and post operation personnel pass through simple training, can real skilled operation
And maintenance.
Reduction personnel: one post only is set in workshop material storage yard entrance, changing over multiple salt pans will
It arranges special messenger to make out an invoice, and in the haulage vehicle management mode of the special manually examining tickets of material storage yard, reduces post personnel, reduce personnel's work
Provide cost.
Accuracy in detection is high: using loose unpacked material detection device to compartment roping raw material height detection, the object of changing over
It is unmanned when material loads discontented to check and the drawbacks of erroneous detection, missing inspection.Bicycle freight volume is improved and stablizes, while can also be to superelevation vehicle
Early warning, it is ensured that transportation safety.
Record period is long: changing the mode for manually making out an invoice in the past, the papery data of ticket checking archive, inquiring and calculate.Using
Process data computer storage, inquiry, calculate and problem recollect it is convenient and quick, improve transported material calculate foundation accuracy,
Fairness.Help to promote enterprise management level
Efficiently solve in sylvite production that haulage vehicle sky runs, draws less, unloading is not thorough nothing existing for Automobile Transportation raw material
The problem of people effectively supervises reduces personnel's use of making out an invoice, reduces cost of labor, produces for the metering of workshop raw material, salt pan
Amount statistics and traffic expense clearing provide scientific basis, while strengthening management to overload transport vehicle, improve safety in production
Management level.The utility model plant investment is low, installation is simple, practical, has in identical and similar production technology very big
Utilization and extention value.
Detailed description of the invention
Fig. 1: sylvite produces Automobile Transportation raw material height detection schematic diagram
Appended drawing reference meaning is as follows:
1, road brake system；2,2AB switching group；3,3AB switching group；4,4AB switching group；5, panoramic camera；6, hard disk
Video recorder；7, control cabinet；8, outdoor indicator light；9, computer is controlled；10, banister control platform；11A, entrance Bluetooth card reader；
11B, outlet Bluetooth card reader；12, bluetooth card；13, bluetooth card sender；14, entrance, outlet barrier gate device；15, service cable.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and detailed description.
Construction installation one-in-and-one-out road brake system 1(includes sentry box, channel, deceleration strip, headlamp etc. first), use one enters
One construction mode gone out, while closing other vehicle in and out port in stockyard.It is installed in the vehicle parking area compartment of road brake system high
Degree detection infrared emission switching group 2,3,4(24VDC power supply, contact output, every group 3 switchs infrared emission), switching group 2,3,4
Lower bound, normal level and transfinite height installation settings of the mounting height according to haulage vehicle.Specific installation are as follows: switching group 2 is corresponding
Vehicle material lower bound monitoring point, mounting height on compartment along top 15cm, install at 2 25 cm of top of switching group by switching group 3,
Switching group 4 is installed at 3 25 cm of top of switching group (height-adjustable), and 3 infrared emissions switch of each switching group is same flat
On face, for spacing between 1.2-1.8 meters, this will just constitute one 2.5 square metres or so of height of materials detection zone (specific ruler
It is very little also to can adjust).One panoramic camera 5 is installed at the top of area's height detecting device to be checked, is arranged in banister sentry box hard
Disk video recorder 6, and install control cabinet 7, outside sentry box installation condition indicator lamp groups 8(points be yellow, green, red trichromatism difference lower bound,
Normally, high limit), mounting height is convenient for driver observation.Installation control computer 9, banister control platform 10 enter in banister in sentry box
Each 1 mouth, outlet installation of Bluetooth card reader 11A, 11B(entrance), the interior installation bluetooth card 12(per car one of haulage vehicle is opened), hilllock
Bluetooth card sender 13, each 1 banister entrance, outlet installation of barrier gate device 14(entrance are installed) in pavilion.External power supply cable 15
(220VAC power supply) accesses control cabinet 7.Power supply is provided for entire banister and height detecting device.
Control cabinet 7 is set as follows:
7 core configuration of control cabinet is a band communication interface PLC controller, configuration certain specification quantity in control cabinet 7
And the elements such as air switch, intermediate relay, terminal that can satisfy power demands.And in 7 one sound of front installation of control cabinet
Light crossing-signal can be realized audible alarm prompt, while in cabinet front installation condition indicator light, mute button etc..
Function is realized: PLC controller receives the contact point signal from height detection infrared switch group 2,3,4, internal control
Programming can be programmed by control computer 9.9 display screen of computer can show Realtime Alerts information, and receive display
The video information of hard disk video recorder 6.PLC controller output function has: according to presetting program and to receive height detection infrared
To the contact point signal multilevel iudge for penetrating switching group 2,3,4.Starting lower bound, normal, high limit alarm signal export and give control cabinet 7 signal
Indicator light, combined aural and visual alarm and external signal status lamp 8, and it is by control computer storage storage information and defeated by statement form
Out.
Height of materials detection process is as follows:
The haulage vehicle for filling raw material from salt pan enters road brake system and is parked in area to be checked, the stockpile pair loaded in loading space
The infrared ray of height detection infrared emission switching group 2,3,4 generates blocking, and the contact state of switching group 2,3,4 is blocked according to material
Degree occur closing or opening state change.The PLC controller and preset that contact state information is directly entered in control cabinet 7
Program compares.Comparison result, which is exported and controlled outside information access status indicator lamp, combined aural and visual alarm and sentry box with contact respectively, to be referred to
Show lamp group 8 and control computer 9.Driver shows that state is also very clear to raw material height shape body in container by indicator lamp groups 8.
Such as after certain vehicle enters detection zone, the raw material that compartment loads forms to draw to 3 switches of switching group 2 to be stopped, to its of switching group 3
In switch formed and stop, 3 switches in switching group 4 and 2 switches in switching group 3 stop without being formed, at this moment PLC
Director demon is judged as compartment and loads raw material to be lower bound, triggering lower bound signal output.When lower bound state starts sound-light alarm
When device, post personnel presses mute button, and prompts can decorate next time driver more.Entrance Bluetooth card reader 11A recognizes vehicle
(whole process is completed in 25 seconds) is let pass in starting after information.
Haulage vehicle enters after discharge zone discharging by letting pass after outlet Bluetooth card reader 11B identification information of vehicles, vehicle
It drives towards salt pan and starts charging into new round circulation hauling operation.
The whole camera shooting always of entire detection process panoramic shooting 5, video information storage hard disk video recorder 6 always, and controlling
Real-time display picture on 9 display screen of computer processed, when there is the clean raw material of a large amount of remainings on board in appearance vehicular container, post personnel
It can find in time and take management measure.
Above-described is only the preferred embodiment of the utility model, does not limit to utility model.It should be understood that for this
For the those of ordinary skill in field, under technical inspiration provided by the utility model, other equivalent improvement can also be made,
The purpose of this utility model may be implemented, be regarded as the protection scope of the utility model.
Claims (9)
1. a kind of transportational process height of materials automatic detection device characterized by comprising
Road brake system is set to material storage yard entrance and exit, builds by the way of entering one out using one；
Infrared emission switching group is set to road brake system access road two sides, for detecting the filled material height of vehicular container
Degree；
Control cabinet is electrically connected with road brake system and infrared emission switching group respectively, receives the contact point signal of infrared emission switching group,
Compared with preset value, alarm signal is issued；
Outdoor display lamp, is electrically connected with control cabinet, receives signal and shows container material state.
2. automatic detection device as described in claim 1, which is characterized in that the infrared emission switching group includes three groups infrared
To switch is penetrated, every group includes 3 pairs of infrared emission switches and a point two sides are oppositely arranged.
3. automatic detection device as claimed in claim 2, which is characterized in that first group of infrared emission switch is set on compartment
Along top 15cm, second group of infrared emission switch is set at first group of infrared emission switch top 25cm, third group
Infrared emission switch is set at second group of infrared emission switch top 25cm；3 of ipsilateral each switching group are infrared
To penetrating, switch is in the same plane, and spacing is between 1.2-1.8m.
4. automatic detection device as claimed in claim 3, which is characterized in that setting signal lamp, sound on the control cabinet panel
Light crossing-signal, mute button.
5. automatic detection device as claimed in claim 4, which is characterized in that the open air display lamp, signal lamp, sound-light alarm
Device simultaneous display container material state.
6. automatic detection device as claimed in claim 5, which is characterized in that the preset value is set as lower bound, lower bound, just
Often, high limit.
7. automatic detection device as claimed in claim 6, which is characterized in that further include panoramic camera, be set to material height
Detection zone is spent, is used for captured in real-time, and vision signal is stored in hard disk video recorder.
8. automatic detection device as claimed in claim 7, which is characterized in that further include host computer, for receiving control
The information of case records lower bound, lower bound, high limit warning message, and vision signal described in real-time display.
9. automatic detection device as claimed in claim 8, which is characterized in that the road brake system includes banister control platform,
Bluetooth card reader is arranged in banister entrance and exit, and bluetooth card is installed in haulage vehicle, installs bluetooth card sender in sentry box, banister enters
Mouth, outlet installation barrier gate device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820635723.2U CN208296938U (en) | 2018-05-02 | 2018-05-02 | A kind of transportational process height of materials automatic detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820635723.2U CN208296938U (en) | 2018-05-02 | 2018-05-02 | A kind of transportational process height of materials automatic detection device |
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| CN208296938U true CN208296938U (en) | 2018-12-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108318106A (en) * | 2018-05-02 | 2018-07-24 | 金川集团股份有限公司 | A kind of transportational process height of materials automatic detection device and method |
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2018
- 2018-05-02 CN CN201820635723.2U patent/CN208296938U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108318106A (en) * | 2018-05-02 | 2018-07-24 | 金川集团股份有限公司 | A kind of transportational process height of materials automatic detection device and method |
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