CN220312852U - Shaping device for brown corundum spheres - Google Patents
Shaping device for brown corundum spheres Download PDFInfo
- Publication number
- CN220312852U CN220312852U CN202321126249.8U CN202321126249U CN220312852U CN 220312852 U CN220312852 U CN 220312852U CN 202321126249 U CN202321126249 U CN 202321126249U CN 220312852 U CN220312852 U CN 220312852U
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- China
- Prior art keywords
- shaping
- box
- guide plate
- plastic
- brown
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- 238000007493 shaping process Methods 0.000 title claims abstract description 101
- 229910052593 corundum Inorganic materials 0.000 title abstract description 22
- 239000010431 corundum Substances 0.000 title abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000001914 filtration Methods 0.000 claims abstract description 8
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract description 2
- 238000004513 sizing Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
Abstract
The utility model discloses a brown corundum sphere shaping device which comprises a shaping box, wherein a shaping mechanism is arranged in the shaping box, a filtering mechanism is arranged below the shaping mechanism, and an auxiliary mechanism is arranged on the inner top wall of the shaping box. The beneficial effects are that: a guide plate is arranged between the inner walls of the shaping box, scraps generated in the shaping process can pass through the guide plate and fall into the inner bottom of the shaping box, brown fused alumina spheres are discharged through a discharge hole under the action of the guide plate, separation between the brown fused alumina spheres and the scraps is realized, and the later workload is reduced; the auxiliary mechanism is arranged and comprises an air outlet nozzle, and partial scraps mixed between the first shaping roller and the second shaping roller are blown out through the air outlet nozzle, so that shaping is prevented from being influenced; the cooling is realized through the wind blown out by the wind outlet nozzle, and the phenomenon that brown corundum spheres or the first shaping roller and the second shaping roller deform due to overhigh temperature generated by friction in the shaping process is avoided.
Description
Technical Field
The utility model relates to the field of brown corundum sphere processing, in particular to a brown corundum sphere shaping device.
Background
Brown corundum is commonly called as carborundum, is brown artificial corundum prepared by melting and reducing alumina, carbon materials and scrap iron in an electric arc furnace, is mainly used for polishing, grinding, industrial grinding and the like, and is a ball with grinding and polishing functions manufactured by brown corundum.
Through retrieving chinese patent publication No. CN217750816U, a shaping device for preparing brown corundum spheres is disclosed, and this patent is through first plastic disc and the second plastic disc that plastic incasement portion set up, and the unloading case of stable whereabouts in cooperation top can constantly carry out plastic operation to brown corundum spheres, can accomplish the demand of big plastic work in batches, improves plastic efficiency.
However, in the shaping process, the shaped brown corundum scraps or residues also flow into the collecting container along with the shaped brown corundum spheres along with the material receiving pipeline, and the scraps and the brown corundum spheres may need to be specially screened in the next processing, so that the working strength of staff is increased.
Disclosure of Invention
The utility model aims to solve the problems and provide a brown corundum sphere shaping device.
The utility model realizes the above purpose through the following technical scheme:
the utility model provides a brown alumina spheroidal shaping device, includes the plastic case, the top of plastic case is provided with feed hopper, the discharge gate has been seted up to one side of plastic case, be provided with feed mechanism in the feed hopper, be provided with plastic mechanism in the plastic case, plastic mechanism's below is provided with filtering mechanism, filtering mechanism includes fixed connection is in guide plate between the plastic incasement wall, the bottom of guide plate is connected with vibrating motor, plastic case's interior roof is provided with assist mechanism.
Preferably, the front side of the shaping box is provided with a cavity, and a collecting box positioned below the guide plate is connected in a sliding manner in the cavity.
Preferably, the guide plate is obliquely arranged, and the discharge port is positioned at the lower end of the guide plate.
Preferably, the auxiliary mechanism comprises two groups of blowers which are symmetrically arranged, the blowers are fixedly connected to one side of the shaping box, an air outlet of each blower is connected with an air pipe, and the other end of each air pipe is connected with an air outlet nozzle which is fixedly connected to the inner top wall of the shaping box.
Preferably, the feeding mechanism comprises a vertical plate, the vertical plate is fixedly connected to the top of the shaping box, a rotating motor is fixedly connected to the front side of the vertical plate, the output end of the rotating motor is connected with a rotating shaft through a coupling, and a stop lever located in the feeding funnel is fixedly connected to the rotating shaft.
Preferably, the shaping mechanism comprises a mounting frame, the mounting frame is fixedly connected with the rear side of shaping case, the rear side fixedly connected with step motor of mounting frame, step motor's output is located through the coupling joint first plastic roller in the shaping case, rotate between the front and back inner wall of shaping case and be connected with the second plastic roller, the rear end of second plastic roller stretches out the shaping case, first plastic roller with be connected with the hold-in range between the second plastic roller.
The beneficial effects are that: a guide plate is arranged between the inner walls of the shaping box, scraps generated in the shaping process can pass through the guide plate and fall into the inner bottom of the shaping box, brown fused alumina spheres are discharged through a discharge hole under the action of the guide plate, separation between the brown fused alumina spheres and the scraps is realized, and the later workload is reduced; the auxiliary mechanism is arranged and comprises an air outlet nozzle, and partial scraps mixed between the first shaping roller and the second shaping roller are blown out through the air outlet nozzle, so that shaping is prevented from being influenced; the cooling is realized through the wind blown out by the wind outlet nozzle, and the phenomenon that brown corundum spheres or the first shaping roller and the second shaping roller deform due to overhigh temperature generated by friction in the shaping process is avoided.
Additional features and advantages of the utility model will be set forth in the description which follows, or may be learned by practice of the utility model.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the description serve to explain, without limitation, the utility model. In the drawings:
FIG. 1 is a schematic view of a brown fused alumina sphere reshaping apparatus according to the present utility model;
FIG. 2 is a front view showing the internal structure of a brown fused alumina sphere reshaping apparatus according to the present utility model;
FIG. 3 is a rear view of a brown fused alumina sphere reshaping apparatus in accordance with the present utility model;
FIG. 4 is a right side view of a brown fused alumina sphere reshaping apparatus in accordance with the present utility model;
FIG. 5 is a top view of a first sizing roller and a second sizing roller of a brown alumina sphere sizing device according to the present utility model;
fig. 6 is an enlarged view at a of a brown fused alumina sphere shaping device according to the present utility model.
The reference numerals are explained as follows: 1. shaping box; 101. a feed hopper; 102. a discharge port; 2. a feed mechanism; 201. a riser; 202. a rotating electric machine; 203. a rotation shaft; 204. a stop lever; 3. shaping mechanism; 301. a mounting frame; 302. a stepping motor; 303. a first sizing roller; 304. a second sizing roller; 305. a synchronous belt; 4. a filtering mechanism; 401. a guide plate; 402. a vibration motor; 403. a collection box; 5. an auxiliary mechanism; 501. a blower; 502. an air duct; 503. and an air outlet nozzle.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
The utility model is further described below with reference to the accompanying drawings:
as shown in fig. 1-6, a brown corundum sphere shaping device comprises a shaping box 1, wherein a glass window which is convenient to observe is formed in the front side of the shaping box 1, a feeding funnel 101 is arranged at the top of the shaping box 1, a discharge hole 102 is formed in one side of the shaping box 1, a feeding mechanism 2 is arranged in the feeding funnel 101, the feeding mechanism 2 comprises a vertical plate 201, the vertical plate 201 is connected to the top of the shaping box 1 through a bolt, a rotating motor 202 is connected to the front side of the vertical plate 201 through a bolt, a rotating shaft 203 is connected to the output end of the rotating motor 202 through a coupling, a plurality of stop rods 204 which are positioned in the feeding funnel 101 are connected to the rotating shaft 203 through bolts, the rotating shaft 203 is driven to rotate through the rotating motor 202, and the brown corundum spheres in the feeding funnel 101 are driven into the shaping box 1 one by one through the stop rods 204, so that continuous feeding can be realized;
the shaping box 1 is internally provided with a shaping mechanism 3, the shaping mechanism 3 comprises a mounting frame 301, the mounting frame 301 is connected to the rear side of the shaping box 1 through bolts, the rear side of the mounting frame 301 is connected with a stepping motor 302 through bolts, the output end of the stepping motor 302 is connected with a first shaping roller 303 positioned in the shaping box 1 through a coupling, a second shaping roller 304 is rotationally connected between the front inner wall and the rear inner wall of the shaping box 1, the rear end of the second shaping roller 304 extends out of the shaping box 1, a synchronous belt 305 is connected between the first shaping roller 303 and the second shaping roller 304, a plurality of groups of first shaping rollers 303 and second shaping rollers 304 are arranged in vertical rows in the shaping box 1, linkage is realized between the plurality of first shaping rollers 303 in each vertical row and the plurality of groups of second shaping rollers 304 in each vertical row through belts, and semicircular grooves convenient to shape are formed in two sides of the stepping motor 302 and the first shaping rollers 303;
the lower part of the shaping mechanism 3 is provided with a filtering mechanism 4, the filtering mechanism 4 comprises a mesh-shaped guide plate 401 which is inserted between the inner walls of the shaping box 1, the bottom of the guide plate 401 is connected with a vibrating motor 402, the front side of the shaping box 1 is provided with a cavity, a collecting box 403 which is positioned below the guide plate 401 is connected in a sliding manner in the cavity, the front side of the collecting box 403 is welded with a pull handle, the vibrating motor 402 is started, the guide plate 401 is prevented from being blocked, and scraps are collected through the collecting box 403 so as to be convenient for recycling;
the inner top wall of the shaping box 1 is provided with an auxiliary mechanism 5, the auxiliary mechanism 5 comprises two groups of blowers 501 which are symmetrically arranged, the blowers 501 are connected to one side of the shaping box 1 through bolts, an air outlet of each blower 501 is connected with an air pipe 502, and the other end of each air pipe 502 is communicated with an air outlet nozzle 503 which is connected to the inner top wall of the shaping box 1 through bolts.
Working principle: in the utility model, firstly, a plurality of unshaped brown corundum spheres are placed in a feeding funnel 101, a rotating motor 202 is started, the rotating motor 202 drives a rotating shaft 203 to drive a stop lever 204 to rotate, the brown corundum spheres in the feeding funnel 101 are gradually poked into a shaping box 1, a stepping motor 302 is started, the stepping motor 302 drives a first shaping roller 303 to rotate, the first shaping roller 303 drives a synchronous belt 305 to rotate, the synchronous belt 305 drives a second shaping roller 304 to rotate, the brown corundum spheres are shaped through the first shaping roller 303 and the second shaping roller 304, meanwhile, a blower 501 is started, the blower 501 transmits air to an air outlet nozzle 503 through an air pipe 502, the air ejected by the air outlet nozzle 503 blows the shaped chips into a collecting box 403 at the bottom of a guide plate 401, and the shaped brown corundum spheres are discharged out of the shaping box 1 through a discharge hole 102 under the action of the guide plate 401.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and their equivalents.
Claims (6)
1. The utility model provides a brown fused alumina spheroidal shaping device, includes plastic case (1), the top of plastic case (1) is provided with feed hopper (101), discharge gate (102) have been seted up to one side of plastic case (1), be provided with feed mechanism (2) in feed hopper (101), be provided with plastic mechanism (3) in plastic case (1), its characterized in that: the shaping mechanism is characterized in that a filtering mechanism (4) which is convenient for separating shaping scraps from brown alumina spheres is arranged below the shaping mechanism (3), the filtering mechanism (4) comprises a meshed guide plate (401) fixedly connected between the inner walls of the shaping box (1), a vibrating motor (402) is connected to the bottom of the guide plate (401), and an auxiliary mechanism (5) is arranged on the inner top wall of the shaping box (1).
2. A brown fused alumina sphere shaping device according to claim 1, wherein: the front side of the shaping box (1) is provided with a cavity, and a collecting box (403) positioned below the guide plate (401) is connected in a sliding manner in the cavity.
3. A brown fused alumina sphere shaping device according to claim 1, wherein: the guide plate (401) is obliquely arranged, and the discharge port (102) is positioned at the lower end of the guide plate (401).
4. A brown fused alumina sphere shaping device according to claim 1, wherein: the auxiliary mechanism (5) comprises two groups of blowers (501) which are symmetrically arranged, the blowers (501) are fixedly connected to one side of the shaping box (1), an air outlet of each blower (501) is connected with an air pipe (502), and the other end of each air pipe (502) is connected with an air outlet nozzle (503) fixedly connected to the inner top wall of the shaping box (1).
5. A brown fused alumina sphere shaping device according to claim 1, wherein: the feeding mechanism (2) comprises a vertical plate (201), the vertical plate (201) is fixedly connected to the top of the shaping box (1), a rotating motor (202) is fixedly connected to the front side of the vertical plate (201), a rotating shaft (203) is connected to the output end of the rotating motor (202) through a coupling, and a stop lever (204) located in the feeding funnel (101) is fixedly connected to the rotating shaft (203).
6. A brown fused alumina sphere shaping device according to claim 1, wherein: shaping mechanism (3) are including mounting bracket (301), mounting bracket (301) fixed connection is in the rear side of shaping case (1), the rear side fixedly connected with step motor (302) of mounting bracket (301), the output of step motor (302) is located through the coupling joint first plastic roller (303) in shaping case (1), rotate between the front and back inner wall of shaping case (1) and be connected with second plastic roller (304), stretch out the rear end of second plastic roller (304) shaping case (1), first plastic roller (303) with be connected with hold-in range (305) between second plastic roller (304).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321126249.8U CN220312852U (en) | 2023-05-11 | 2023-05-11 | Shaping device for brown corundum spheres |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321126249.8U CN220312852U (en) | 2023-05-11 | 2023-05-11 | Shaping device for brown corundum spheres |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220312852U true CN220312852U (en) | 2024-01-09 |
Family
ID=89417294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321126249.8U Active CN220312852U (en) | 2023-05-11 | 2023-05-11 | Shaping device for brown corundum spheres |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220312852U (en) |
-
2023
- 2023-05-11 CN CN202321126249.8U patent/CN220312852U/en active Active
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