CN220306104U - Novel winding device for manufacturing reactor - Google Patents
Novel winding device for manufacturing reactor Download PDFInfo
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- CN220306104U CN220306104U CN202321817161.0U CN202321817161U CN220306104U CN 220306104 U CN220306104 U CN 220306104U CN 202321817161 U CN202321817161 U CN 202321817161U CN 220306104 U CN220306104 U CN 220306104U
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- 238000004804 winding Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000009434 installation Methods 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims description 56
- 230000001681 protective effect Effects 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of reactor manufacturing equipment, in particular to a novel winding device for manufacturing a reactor, which improves winding stability and increases wire size adaptability; including mounting base, remove seat, the guiding axle, the erection column, first guide pulley, the installation axle, the driving disk, actuating mechanism and fixture, remove seat location slidable mounting on the mounting base, the guiding axle passes the installation base and leads to the groove to be installed on removing the seat, the erection column is installed on removing the seat, first guide pulley rotates and installs on the erection column, the installation axle rotates and installs inside the installation base cavity, the coaxial-mounting of driving disk is on the installation axle, be provided with the guiding gutter on the driving disk, the driving disk guiding gutter is archimedes spiral structure, the guiding axle is connected with the cooperation of driving disk guiding gutter, fixture installs on removing the seat, actuating mechanism installs inside the installation base cavity and is connected with the cooperation of installation axle.
Description
Technical Field
The utility model relates to the technical field of reactor manufacturing equipment, in particular to a novel winding device for manufacturing a reactor.
Background
The reactor is also called an inductor, has very wide application in a circuit, and has a certain inductive property because of the electromagnetic induction effect in the circuit, so that the reactor can play a role in preventing current change.
In electronic equipment manufacturing field, especially low-voltage iron core reactor, often need wire winding and around the paper tinsel, to the reactor preparation, this patent provides a novel wire winding device for reactor preparation, and it is mainly to the traction and the direction of wire winding, guarantee wire winding even stable.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a novel winding device for manufacturing a reactor, which is used for improving winding stability and increasing wire size adaptability.
The utility model relates to a novel winding device for manufacturing a reactor, which comprises a mounting base, a moving seat, a conducting shaft, a mounting column, a first guide wheel, a mounting shaft, a driving disk, a driving mechanism and a clamping mechanism, wherein the moving seat is arranged on the mounting base in a positioning and sliding manner, the conducting shaft penetrates through a through groove of the mounting base to be arranged on the moving seat, the mounting column is arranged on the moving seat, the first guide wheel is rotatably arranged on the mounting column, the mounting shaft is rotatably arranged in a cavity of the mounting base, the driving disk is coaxially arranged on the mounting shaft, the driving disk is provided with a guide groove, the guide groove of the driving disk is of an Archimedes spiral structure, the conducting shaft is connected with the guide groove of the driving disk in a matched manner, the clamping mechanism is arranged on the moving seat, and the driving mechanism is arranged in the cavity of the mounting base and is connected with the mounting shaft in a matched manner.
The utility model relates to a novel winding device for manufacturing a reactor, which comprises a transmission sliding block, a threaded column, a support column and a second guide wheel, wherein the transmission sliding block is arranged in an inner groove of a movable seat in a positioning sliding manner, the threaded column is rotatably arranged in the inner groove of the movable seat, the threaded column is connected with a threaded through hole of the transmission sliding block in a matched manner, the support column is arranged on the transmission sliding block, the second guide wheel is rotatably arranged on the support column, and the second guide wheel is arranged in a matched manner with the first guide wheel.
The utility model relates to a novel winding device for manufacturing a reactor, which comprises a supporting frame, a first worm wheel and a servo motor, wherein the supporting frame is arranged in a cavity of a mounting base, the first worm is rotatably arranged on the supporting frame, the first worm wheel is coaxially arranged on a mounting shaft, the first worm wheel is meshed with the first worm, the servo motor is arranged in the cavity of the mounting base, and the output end of the servo motor is coaxially matched and connected with the first worm.
The utility model relates to a novel winding device for manufacturing a reactor, which further comprises a transmission shaft, a mounting plate, a connecting shaft, a third guide wheel, a transmission gear and an adjusting mechanism, wherein the two groups of transmission shafts are symmetrically and rotatably arranged at a through hole of a mounting base, the mounting plate is arranged on the transmission shaft, the connecting shaft is arranged at an inner hole of the mounting plate, the third guide wheel is coaxially arranged on the connecting shaft, the transmission gear is coaxially arranged on the transmission shaft, the two groups of transmission gears are in meshed connection, and the adjusting mechanism is arranged on the mounting base and is connected with one group of transmission shafts.
The utility model relates to a novel winding device for manufacturing a reactor, which comprises a driving shaft, a second worm and a second worm wheel, wherein the driving shaft is rotatably arranged at a slotted hole of a mounting base, the second worm is coaxially arranged on the driving shaft, the second worm wheel is coaxially arranged on a group of transmission shafts, and the second worm wheel is meshed and connected with the second worm.
The utility model relates to a novel winding device for manufacturing a reactor, which further comprises two groups of adjusting wheels which are respectively and coaxially arranged on a threaded column and a driving shaft.
The utility model relates to a novel winding device for manufacturing a reactor, which further comprises a plurality of groups of adjusting support legs which are matched and mounted on a mounting base.
The utility model relates to a novel winding device for manufacturing a reactor, which also comprises a protective cover, wherein the protective cover is arranged on an installation base, and two groups of transmission gears are positioned in an inner cavity of the protective cover.
Compared with the prior art, the utility model has the beneficial effects that: make erection column and fixture sliding support on the erection base through moving the seat, make the wire fix a position the centre gripping through first guide pulley reduce simultaneously with erection column frictional force, make wire and first guide pulley laminate at a steady speed through fixture, make the driving disk rotate and support inside the erection base cavity through the installation axle, make the installation axle drive the driving disk rotate through driving mechanism, make through the transmission shaft and remove seat and driving disk guiding gutter cooperation and be connected, it drives erection column and fixture and moves at a steady speed to make the driving disk rotate and remove the seat cooperation time through driving disk guiding gutter, it makes the direction carry out the steady speed stability wire winding on the reactor roller to drive the wire at a steady speed through first guide pulley and fixture, improve wire winding stability, increase wire size adaptability.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic diagram of the axial structure of the present utility model;
FIG. 3 is a schematic view of the internal structure of the present utility model;
FIG. 4 is a schematic illustration of the construction of the parts of the present utility model;
the reference numerals in the drawings: 1. a mounting base; 2. a movable seat; 3. a conductive shaft; 4. a mounting column; 5. the first guide wheel; 6. a mounting shaft; 7. a drive plate; 8. a transmission slide block; 9. a threaded column; 10. a support column; 11. the second guide wheel; 12. a support frame; 13. a first worm; 14. a first worm wheel; 15. a servo motor; 16. a transmission shaft; 17. a mounting plate; 18. a connecting shaft; 19. a third guide wheel; 20. a transmission gear; 21. a drive shaft; 22. a second worm; 23. a second worm wheel; 24. an adjusting wheel; 25. adjusting the support legs; 26. and a protective cover.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.
As shown in fig. 1 to 4, the novel winding device for manufacturing the reactor comprises a mounting base 1, a moving seat 2, a conducting shaft 3, a mounting column 4, a first guide wheel 5, a mounting shaft 6, a driving disc 7, a driving mechanism and a clamping mechanism, wherein the moving seat 2 is positioned and slidably mounted on the mounting base 1, the conducting shaft 3 is mounted on the moving seat 2 through a through groove of the mounting base 1, the mounting column 4 is mounted on the moving seat 2, the first guide wheel 5 is rotatably mounted on the mounting column 4, the mounting shaft 6 is rotatably mounted in a cavity of the mounting base 1, the driving disc 7 is coaxially mounted on the mounting shaft 6, the driving disc 7 is provided with a guide groove, the guide groove of the driving disc 7 is of an archimedes spiral structure, the conducting shaft 3 is in matched connection with the guide groove of the driving disc 7, the clamping mechanism is mounted on the moving seat 2, and the mechanism is mounted in the cavity of the mounting base 1 and is in matched connection with the mounting shaft 6; the installation column 4 and the clamping mechanism are slidably supported on the installation base 1 through the moving seat 2, the lead is positioned and clamped through the first guide wheel 5, meanwhile, the friction force between the lead and the installation column 4 is reduced, the lead and the first guide wheel 5 are stably attached through the clamping mechanism, the driving disc 7 is rotatably supported inside a cavity of the installation base 1 through the installation shaft 6, the driving disc 7 is driven to rotate through the driving shaft 6 by the driving mechanism, the moving seat 2 is matched and connected with a guide groove of the driving disc 7 through the guide groove of the driving disc 3, the driving disc 7 is rotated to be matched with the moving seat 2, the moving seat 2 drives the installation column 4 and the clamping mechanism to stably move at a constant speed, the lead is driven to move at a constant speed through the first guide wheel 5 and the clamping mechanism, the lead is led to perform constant-speed stable winding on the reactor roller, the winding stability is improved, and the size adaptability of the lead is increased.
The utility model relates to a novel winding device for manufacturing a reactor, which comprises a transmission sliding block 8, a threaded column 9, a support column 10 and a second guide wheel 11, wherein the transmission sliding block 8 is arranged in an inner groove of a movable seat 2 in a positioning sliding manner, the threaded column 9 is rotatably arranged in the inner groove of the movable seat 2, the threaded column 9 is connected with a threaded through hole of the transmission sliding block 8 in a matched manner, the support column 10 is arranged on the transmission sliding block 8, the second guide wheel 11 is rotatably arranged on the support column 10, and the second guide wheel 11 is cooperatively arranged with the first guide wheel 5; the distance between the support column 10 and the mounting column 4 is adjusted by the cooperation of the threaded column 9 rotation and the threaded through hole of the transmission sliding block 8, the guide is connected with the support column 10 by the second guide wheel 11 to be positioned, the friction force is reduced, and the winding position of the guide on the reactor roller is controlled by the cooperation of the second guide wheel 11 and the first guide wheel 5.
The utility model relates to a novel winding device for manufacturing a reactor, which comprises a support frame 12, a first worm 13, a first worm wheel 14 and a servo motor 15, wherein the support frame 12 is arranged in a cavity of an installation base 1, the first worm 13 is rotatably arranged on the support frame 12, the first worm wheel 14 is coaxially arranged on an installation shaft 6, the first worm wheel 14 is in meshed connection with the first worm 13, the servo motor 15 is arranged in the cavity of the installation base 1, and the output end of the servo motor 15 is coaxially matched and connected with the first worm 13; the first worm 13 is rotatably supported in the cavity of the mounting base 1 through the support frame 12, the mounting column 4 drives the driving disc 7 to rotate through the cooperation of the rotation of the first worm 13 and the first worm wheel 14, the first worm 13 provides rotation power through the servo motor 15, the transmission has a unidirectional self-locking function through the meshing of the first worm 13 and the first worm wheel 14, the transmission stability of the device is improved, and the working interference of external factors to the device is reduced.
The utility model relates to a novel winding device for manufacturing a reactor, which further comprises a transmission shaft 16, a mounting plate 17, a connecting shaft 18, a third guide wheel 19, a transmission gear 20 and an adjusting mechanism, wherein two groups of transmission shafts 16 are symmetrically and rotatably arranged at a through hole of a mounting base 1, the mounting plate 17 is arranged on the transmission shaft 16, the connecting shaft 18 is arranged at an inner hole of the mounting plate 17, the third guide wheel 19 is coaxially arranged on the connecting shaft 18, the transmission gear 20 is coaxially arranged on the transmission shaft 16, the two groups of transmission gears 20 are in meshed connection, and the adjusting mechanism is arranged on the mounting base 1 and is connected with one group of transmission shafts 16; the mounting plate 17 is rotatably supported on the mounting base 1 through the transmission shaft 16, the connecting shaft 18 is eccentrically mounted on the transmission shaft 16 through the mounting plate 17, the two groups of transmission gears 20 are meshed to enable the transmission shafts 16 at two ends to drive the connecting shaft 18 on the mounting plate 17 to synchronously and reversely move, the third guide wheel 19 is rotatably supported through the connecting shaft 18, the connecting shaft 18 drives the third guide wheel 19 to angularly rotate to enable the lead to be conveniently clamped, the contact sliding friction force between the lead and the connecting shaft 18 is reduced through the third guide wheel 19, and the device is convenient and adaptable to operate.
The utility model relates to a novel winding device for manufacturing a reactor, which comprises a driving shaft 21, a second worm 22 and a second worm wheel 23, wherein the driving shaft 21 is rotatably arranged at a slot hole of a mounting base 1, the second worm 22 is coaxially arranged on the driving shaft 21, the second worm wheel 23 is coaxially arranged on a group of transmission shafts 16, and the second worm wheel 23 is in meshed connection with the second worm 22; the second worm 22 is rotatably supported in the cavity of the mounting base 1 through the driving shaft 21, the driving shaft 16 drives the mounting plate 17 and the driving gear 20 to provide rotary power through the engagement of the second worm 22 and the second worm wheel 23, and the driving has a self-locking function through the engagement of the second worm wheel 23 and the second worm 22.
The utility model relates to a novel winding device for manufacturing a reactor, which further comprises two groups of adjusting wheels 24, wherein the two groups of adjusting wheels 24 are respectively and coaxially arranged on a threaded column 9 and a driving shaft 21; the adjusting wheel 24 reduces the rotation adjusting difficulty of the threaded column 9 and the driving shaft 21, improves the operation convenience of the device and increases the use adaptability of the device.
The utility model relates to a novel winding device for manufacturing a reactor, which further comprises a plurality of groups of adjusting support legs 25, wherein the groups of adjusting support legs 25 are arranged on a mounting base 1 in a matching way; the mounting base 1 is stably supported through the cooperation of the multiple groups of the adjusting support legs 25, the adaptability of the device placement site is improved, and the leveling convenience of the device is improved.
The utility model relates to a novel winding device for manufacturing a reactor, which also comprises a protective cover 26, wherein the protective cover 26 is arranged on a mounting base 1, and two groups of transmission gears 20 are positioned in an inner cavity of the protective cover 26; the two groups of transmission gears 20 are meshed through the protective cover 26 for transmission isolation protection, so that the transmission stability of the device is improved, and meanwhile, the working safety of the device is improved.
When the novel winding device for manufacturing the reactor works, firstly, the driving shaft 21 is driven to rotate through the regulating wheel 24, then the driving shaft 16 is driven to rotate through the meshing of the second worm 22 and the second worm wheel 23, meanwhile, the other group of driving shafts 16 are driven to synchronously reversely rotate through the meshing of the two groups of second worm 22, then the lead is clamped through the two groups of third guide wheels 19, then the threaded column 9 is driven to rotate through the other group of regulating wheels 24, then the threaded column 9 is matched with the threaded through hole of the driving slide block 8 to clamp the lead through the matching of the first guide wheel 5 and the second guide wheel 11, then the servo motor 15 is controlled according to the winding length of the reactor roller, then the servo motor 15 is started, then the servo motor 15 drives the first worm 13 to rotate and is meshed with the first worm wheel 14, then the first worm wheel 14 is matched with the mounting shaft 6 to drive the driving disc 7 to rotate, then the guide groove of the driving disc 7 is matched with the guide shaft 3 to drive the moving seat 2 to uniformly linearly move, and then the lead to be guided by the lead clamped lead on the first guide wheel 5 and the second guide wheel 11 on the moving seat 2 to smoothly and the winding roller through the forward and backward rotation control of the servo motor 15.
The installation mode, the connection mode or the setting mode of the novel winding device for manufacturing the reactor are common mechanical modes, and the novel winding device can be implemented as long as the beneficial effects of the novel winding device can be achieved.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (8)
1. The utility model provides a novel coiling device for reactor preparation, its characterized in that, including mounting base (1), removal seat (2), conduction axle (3), erection column (4), first guide pulley (5), installation axle (6), driving disk (7), actuating mechanism and fixture, remove seat (2) location slidable mounting on mounting base (1), install on removing seat (2) through groove in installation base (1) conduction axle (3), install on removing seat (2) erection column (4), first guide pulley (5) rotate and install on erection column (4), installation axle (6) rotate and install inside the cavity of mounting base (1), driving disk (7) coaxial mounting is on installation axle (6), be provided with the guiding gutter on driving disk (7), the guiding gutter of driving disk (7) is the spiral structure of archimedes, conduction axle (3) are connected with driving disk (7) guiding gutter cooperation, fixture installs on removing seat (2), install on installation base (1) and install in the cavity (6) cooperation with driving disk (7).
2. The novel winding device for manufacturing the reactor according to claim 1, wherein the clamping mechanism comprises a transmission sliding block (8), a threaded column (9), a support column (10) and a second guide wheel (11), the transmission sliding block (8) is installed in an inner groove of the movable seat (2) in a positioning sliding mode, the threaded column (9) is installed in the inner groove of the movable seat (2) in a rotating mode, the threaded column (9) is connected with a threaded through hole of the transmission sliding block (8) in a matched mode, the support column (10) is installed on the transmission sliding block (8), the second guide wheel (11) is installed on the support column (10) in a rotating mode, and the second guide wheel (11) is installed with the first guide wheel (5) in a matched mode.
3. The novel winding device for manufacturing the reactor according to claim 1, wherein the driving mechanism comprises a supporting frame (12), a first worm (13), a first worm wheel (14) and a servo motor (15), the supporting frame (12) is installed inside a cavity of the installation base (1), the first worm (13) is rotatably installed on the supporting frame (12), the first worm wheel (14) is coaxially installed on the installation shaft (6), the first worm wheel (14) is meshed with the first worm (13), the servo motor (15) is installed inside the cavity of the installation base (1), and the output end of the servo motor (15) is coaxially matched and connected with the first worm (13).
4. The winding device for manufacturing the novel reactor according to claim 1, further comprising a transmission shaft (16), a mounting plate (17), a connecting shaft (18), a third guide wheel (19), a transmission gear (20) and an adjusting mechanism, wherein two groups of the transmission shafts (16) are symmetrically and rotatably mounted at the through hole of the mounting base (1), the mounting plate (17) is mounted on the transmission shaft (16), the connecting shaft (18) is mounted at the inner hole of the mounting plate (17), the third guide wheel (19) is coaxially mounted on the connecting shaft (18), the transmission gear (20) is coaxially mounted on the transmission shaft (16), the two groups of the transmission gears (20) are in meshed connection, and the adjusting mechanism is mounted on the mounting base (1) and is connected with one group of the transmission shafts (16).
5. The novel winding device for manufacturing the reactor according to claim 4, wherein the adjusting mechanism comprises a driving shaft (21), a second worm (22) and a second worm wheel (23), the driving shaft (21) is rotatably installed at a slot hole of the installation base (1), the second worm (22) is coaxially installed on the driving shaft (21), the second worm wheel (23) is coaxially installed on the group of transmission shafts (16), and the second worm wheel (23) is meshed with the second worm (22).
6. A novel reactor-making winding device as claimed in claim 5, further comprising an adjusting wheel (24), wherein two groups of said adjusting wheels (24) are coaxially mounted on the threaded post (9) and the drive shaft (21), respectively.
7. A novel reactor-making winding device as claimed in claim 1, further comprising a plurality of sets of adjustment legs (25), wherein the plurality of sets of adjustment legs (25) are mounted on the mounting base (1) in a mating manner.
8. A novel winding device for manufacturing a reactor according to claim 4, further comprising a protective cover (26), wherein the protective cover (26) is mounted on the mounting base (1), and two sets of the transmission gears (20) are located in an inner cavity of the protective cover (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321817161.0U CN220306104U (en) | 2023-07-11 | 2023-07-11 | Novel winding device for manufacturing reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321817161.0U CN220306104U (en) | 2023-07-11 | 2023-07-11 | Novel winding device for manufacturing reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220306104U true CN220306104U (en) | 2024-01-05 |
Family
ID=89371707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321817161.0U Active CN220306104U (en) | 2023-07-11 | 2023-07-11 | Novel winding device for manufacturing reactor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220306104U (en) |
-
2023
- 2023-07-11 CN CN202321817161.0U patent/CN220306104U/en active Active
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