CN113506682B - Adjustable rotor winding winder for manufacturing transformer - Google Patents

Adjustable rotor winding winder for manufacturing transformer Download PDF

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Publication number
CN113506682B
CN113506682B CN202110934940.8A CN202110934940A CN113506682B CN 113506682 B CN113506682 B CN 113506682B CN 202110934940 A CN202110934940 A CN 202110934940A CN 113506682 B CN113506682 B CN 113506682B
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pair
adjusting
rotor
rolling
rods
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CN113506682A (en
Inventor
曹利男
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Shandong Tongtai Electric Co ltd
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Shandong Tongtai Electric Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses an adjustable rotor winding winder for manufacturing a transformer, which comprises a main machine body, wherein the main machine body is of a box body structure with a rectangular structure, a rotor adjusting mechanism is arranged on the top surface of the main machine body, a pair of clamping components are symmetrically arranged on two sides of the rotor adjusting mechanism, a rotor winding mechanism is arranged on one side of the rotor adjusting mechanism, an adjusting rocker arm structure is arranged on the rotor winding mechanism, and an adjusting alignment mechanism is arranged on the lower part of the rotor winding mechanism; the adjustable rotor winding device for manufacturing the transformer has the advantages that the adjustable rotor winding device is simple in structure and convenient to operate, in order to adapt to rotors with different diameters and sizes for winding, two rocker arms capable of adjusting relative distances are adopted for winding in the winding process of the transformer rotor, the circumference of the wound wire is adjusted to match the rotors with different diameters and shapes, and meanwhile, the rotor winding mechanism can be enabled to align the rotors under the action of the adjusting and aligning mechanism.

Description

Adjustable rotor winding winder for manufacturing transformer
Technical Field
The invention relates to the technical field of transformer manufacturing, in particular to an adjustable rotor winding winder for manufacturing a transformer.
Background
The transformer is an important device in a power supply system in modern production and life, is usually used in a long-distance transmission circuit as a voltage conversion device, reduces energy loss during power transmission or intervenes in a power grid, and enables the voltage to meet the power consumption requirement of a user, but the application occasions of the rotary transformer and the transformer are slightly different, and the small alternating current motor for measuring the angle is used for measuring the angular displacement and the angular speed of a rotating shaft of a rotating object and consists of a stator and a rotor.
In the existing rotary transformer, a rotor coil winding of the transformer is an important component, the rotor winding is used as a secondary side of the transformer, induced voltage is obtained through electromagnetic coupling, high-speed rotary winding is usually performed on one side of a rotor in the winding process of the rotor winding of the existing rotary transformer, and when the diameter of the rotor exceeds the disc diameter of a winder, the rotor cannot be wound any more, so that the applicability is poor, multiple sets of winding equipment with different diameters need to be prepared, and the equipment cost is increased.
Disclosure of Invention
The invention aims to solve the problems, designs an adjustable rotor winding winder for manufacturing a transformer, and solves the problems of the prior art.
The technical scheme of the invention for realizing the aim is as follows: an adjustable rotor winding winder for manufacturing a transformer comprises a main machine body, wherein the main machine body is of a box body structure with a rectangular structure, a rotor adjusting mechanism is arranged on the top surface of the main machine body, a pair of clamping assemblies is symmetrically arranged on two sides of the rotor adjusting mechanism, a rotor winding mechanism is arranged on one side of the rotor adjusting mechanism, an adjusting rocker arm structure is arranged on the rotor winding mechanism, and an adjusting alignment mechanism is arranged on the lower portion of the rotor winding mechanism;
the adjusting rocker arm structure includes: the rolling device comprises a rolling disc, a pair of rolling rocker arms, a pair of threaded sleeves, a pair of threaded rods, a pair of telescopic rods, a pair of plug-in mounting rods and a pair of winding heads;
the disc of roll-over is installed on rotor coiling mechanism, the disc both sides of roll-over are equipped with the roll-over rocking arm of a pair of symmetry, and are a pair of be cylindricality cavity structure in the roll-over rocking arm, and is a pair of be equipped with a pair of screw sleeve in the roll-over rocking arm, and is a pair of screw sleeve female connection has a pair of threaded rod, and is a pair of threaded rod end connection has a pair of telescopic link, and is a pair of the tip opening of roll-over rocking arm, a pair of cartridge pole cartridge is in a pair of the tip of roll-over rocking arm, a pair of the end connection of cartridge pole is in a pair of the flexible serving of threaded rod, a pair of the wire winding head is installed in a pair of cartridge pole tip.
The rotor winding mechanism includes: the mounting sleeve shell, the adjusting motor and the rotating shaft are arranged;
the installation casing is installed on adjusting alignment mechanism, be equipped with adjusting motor in the installation casing, adjusting motor's drive end is connected with the axis of rotation, axis of rotation movable mounting is in the installation casing, the tip and the rolling disc one side of axis of rotation are connected.
The rotor adjustment mechanism includes: the device comprises a power motor, a rotating groove, a rotating seat and a hydraulic chuck;
the power motor is embedded in the main machine body, a rotating seat is connected to the driving end of the power motor, a rotating groove is formed in the top face of the main machine body, the rotating seat is movably installed in the rotating groove, and a hydraulic chuck is arranged on the rotating seat.
The adjustment alignment mechanism includes: the device comprises a supporting seat, a pair of adjusting grooves, a pair of adjusting push rods, an adjusting cylinder and an adjusting column;
the supporting seat is installed on the main engine body, a pair of adjustment tank has been seted up to supporting seat bottom surface both sides, supporting seat one side is equipped with a pair of adjusting push rod, and is a pair of adjusting push rod's flexible end with a pair of adjustment tank inner wall connection, logical groove has been seted up on supporting seat upper portion, adjust cylinder inlays and is installed in logical inslot, adjust post cartridge in logical inslot and with adjust cylinder's flexible end connection, the installation shell cover is installed in the tip of adjusting the post.
The clamping assembly comprises: a pair of slide rails, a pair of slide blocks and a pair of clamping blocks;
the main frame body just is located and rotates the seat both sides and be equipped with a pair of symmetrical slide rail, and is a pair of the sliding block assembly is in a pair of on the slide rail, it is a pair of the relative tip symmetry of sliding block is provided with a pair of grip block.
The rolling disc is a disc-shaped plate with a circular structure, and the end part of the rolling disc is provided with an adjusting sleeve sleeved on the end part of the rotating shaft.
A pair of rolling motors is embedded in the pair of rolling rocker arms, and the driving ends of the pair of rolling motors are connected with the pair of telescopic rods.
The main frame body top surface center is equipped with the altitude mixture control groove, the roof is installed in the altitude mixture control inslot, the altitude mixture control groove below is equipped with two pairs of altitude mixture control poles and is connected with the roof.
The rotating groove and the pair of sliding rails are arranged on the top plate.
Two pairs of symmetrical universal moving wheels are arranged at four corners of the bottom surface of the main machine body.
The adjustable rotor winding device for manufacturing the transformer, which is manufactured by the technical scheme of the invention, has the advantages of simple structure and convenient operation, in order to adapt to rotors with different diameters and sizes for winding, two rocker arms capable of adjusting relative distance are adopted for winding in the winding process of the transformer rotor, the circumference of the winding is adjusted to match the rotors with different diameters and shapes, and simultaneously the rotor winding mechanism can be aligned to the rotors under the action of the adjusting alignment mechanism.
Drawings
Fig. 1 is a schematic front view of an adjustable rotor winding machine for manufacturing transformers according to the present invention.
Fig. 2 is a schematic side view of an adjustable rotor winding machine for manufacturing transformers according to the present invention.
Fig. 3 is a schematic top view of an adjustable type rotor winding machine for manufacturing a transformer according to the present invention.
Fig. 4 is a schematic rear view of an adjustable rotor winding machine for manufacturing transformers according to the present invention.
Fig. 5 is a partially enlarged schematic structural diagram of an adjustable type rotor winding machine for manufacturing a transformer according to the present invention.
In the figure: 1. a main body; 2. rolling the disc; 3. a rolling rocker arm; 4. a threaded bushing; 5. a threaded rod; 6. a telescopic rod; 7. inserting a rod; 8. a winding head; 9. mounting a casing; 10. adjusting the motor; 11. a rotating shaft; 12. a power motor; 13. a rotating groove; 14. rotating the base; 15. a hydraulic chuck; 16. a supporting base; 17. an adjustment groove; 18. adjusting the push rod; 19. an adjusting cylinder; 20. an adjustment column; 21. a slide rail; 22. a slider; 23. a clamping block; 24. a rolling motor; 25. a top plate; 26. a universal moving wheel.
Detailed Description
The present invention is described in detail with reference to the accompanying drawings, as shown in fig. 1-5, the present embodiment is characterized in that the present invention comprises a main body, the main body is a box structure with a rectangular structure, a rotor adjusting mechanism is arranged on the top surface of the main body, a pair of clamping components are symmetrically arranged on two sides of the rotor adjusting mechanism, a rotor winding mechanism is arranged on one side of the rotor adjusting mechanism, an adjusting rocker arm structure is arranged on the rotor winding mechanism, and an adjusting alignment mechanism is arranged on the lower portion of the rotor winding mechanism; the regulation rocking arm structure includes: the rolling device comprises a rolling disc, a pair of rolling rocker arms, a pair of threaded sleeves, a pair of threaded rods, a pair of telescopic rods, a pair of plug-in mounting rods and a pair of winding heads; the rolling disc is installed on the rotor winding mechanism, a pair of symmetrical rolling rocker arms are arranged on two sides of the rolling disc, cylindrical cavity structures are formed in the pair of rolling rocker arms, a pair of threaded sleeves are arranged in the pair of rolling rocker arms, a pair of threaded rods are connected with the pair of threaded sleeves in an internal thread mode, a pair of telescopic rods are connected to the end portions of the pair of threaded rods, the end portions of the pair of rolling rocker arms are opened, a pair of inserting rods are inserted into the end portions of the pair of rolling rocker arms, the end portions of the pair of inserting rods are connected to the telescopic ends of the pair of threaded rods, and a pair of winding heads are installed at the end portions of the pair of inserting rods; this transformer is made with regulation formula rotor winding equipment, simple structure, convenient operation winds for the rotor of the different diameters of adaptation and size, at the coiling in-process of transformer rotor, adopts two rocking arms that can adjust relative distance to carry out the coiling, adjusts the rotor of different diameters and shape system of matching of wire-wound girth, and the effect of mechanism is adjusted in the cooperation simultaneously, can make rotor winding mechanism align the rotor.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.
Example (b): according to the attached drawings 1-5 of the specification, the present application is an adjustable rotor winding winder for manufacturing a transformer, which comprises a main machine body 1, wherein the main machine body 1 is a box body structure with a rectangular structure, a rotor adjusting mechanism is arranged on the top surface of the main machine body 1, a pair of clamping assemblies is symmetrically arranged on two sides of the rotor adjusting mechanism, a rotor winding mechanism is arranged on one side of the rotor adjusting mechanism, an adjusting rocker arm structure is arranged on the rotor winding mechanism, and an adjusting alignment mechanism is arranged on the lower portion of the rotor winding mechanism;
as can be seen from fig. 1 to 5 of the specification, the above-mentioned adjustable rocker arm structure comprises: the rolling disc 2, the pair of rolling rocker arms 3, the pair of threaded sleeves 4, the pair of threaded rods 5, the pair of telescopic rods 6, the pair of insertion rods 7 and the pair of winding heads 8 are connected and positioned as follows;
the rolling disc 2 is installed on a rotor winding mechanism, a pair of symmetrical rolling rocker arms 3 are arranged on two sides of the rolling disc 2, cylindrical cavity structures are formed in the pair of rolling rocker arms 3, a pair of threaded sleeves 4 are arranged in the pair of rolling rocker arms 3, a pair of threaded rods 5 are connected with the pair of threaded sleeves 4 in an internal thread mode, the ends of the pair of threaded rods 5 are connected with a pair of telescopic rods 6, the ends of the pair of rolling rocker arms 3 are opened, a pair of inserting rods 7 are inserted into the ends of the pair of rolling rocker arms 3, the ends of the pair of inserting rods 7 are connected to the telescopic ends of the pair of threaded rods 5, and a pair of winding heads 8 are installed at the ends of the pair of inserting rods 7;
in the specific implementation in-process, drive a pair of roll-over rocking arm 3 through roll-over disc 2 and rotate, 2 one side connection rotor coiling mechanisms of roll-over disc are as power, through the inside screw sleeve 4 and the cooperation of threaded rod 5 of roll-over rocking arm 3, when the winding week length of coiling is adjusted to needs, through the rotation of adjusting motor 10 drive telescopic link 6, threaded rod 5 rotates under the drive of telescopic link 6, utilize threaded rod 5 and screw sleeve 4's meshing, thereby make 5 linear motion of threaded rod, and then promote cartridge pole 7 and stretch out in the logical groove of the front side of roll-over rocking arm 3, thereby change the relative distance between cartridge pole 7, and then change the length between the winding head 8, the rotor of the different shape system of adaptation is wound wire.
As can be seen from fig. 1 to 5 of the specification, the rotor winding mechanism includes: the mounting housing 9, the adjusting motor 10 and the rotating shaft 11 are connected and positioned as follows;
the mounting sleeve 9 is mounted on the adjusting and aligning mechanism, an adjusting motor 10 is arranged in the mounting sleeve 9, the driving end of the adjusting motor 10 is connected with a rotating shaft 11, the rotating shaft 11 is movably mounted in the mounting sleeve 9, and the end part of the rotating shaft 11 is connected with one side of the rolling disc 2;
in the specific implementation process, the installation sleeve 9 is used for fixing the adjusting motor 10, the adjusting motor 10 drives the rotating shaft 11 to rotate, the rotating shaft 11 is further used for driving the rolling disc 2 to rotate, the rolling disc 2 is a disc-shaped plate with a circular structure as the power for winding, and the end of the rolling disc 2 is provided with an adjusting sleeve sleeved on the end of the rotating shaft 11.
As can be seen from fig. 1 to 5 of the specification, the rotor adjusting mechanism includes: the connection and position relations of the power motor 12, the rotating groove 13, the rotating seat 14 and the hydraulic chuck 15 are as follows;
a power motor 12 is embedded in the main machine body 1, a driving end of the power motor 12 is connected with a rotating seat 14, a rotating groove 13 is formed in the top surface of the main machine body 1, the rotating seat 14 is movably arranged in the rotating groove 13, and a hydraulic chuck 15 is arranged on the rotating seat 14;
in the specific implementation process, a height adjusting groove 17 is formed in the center of the top surface of the main body 1, a top plate 25 is installed in the height adjusting groove 17, two pairs of height adjusting rods are arranged below the height adjusting groove 17 and connected with the top plate 25, a rotating groove 13 and a pair of sliding rails 21 are installed on the top plate 25, and a power motor 12 is used for driving a rotating seat 14 to rotate, so that the rotating seat 14 rotates in the rotating groove 13 to drive a rotor to rotate, the direction is adjusted, and the end portion of the rotor is fixed through a hydraulic chuck 15.
As can be seen from fig. 1-5 of the specification, the adjusting alignment mechanism comprises: a support base 16, a pair of adjusting grooves 17, a pair of adjusting push rods 18, an adjusting cylinder 19 and an adjusting column 20, wherein the connection relationship and the position relationship are as follows;
the supporting seat 16 is installed on the main body 1, a pair of adjusting grooves 17 are formed in two sides of the bottom surface of the supporting seat 16, a pair of adjusting push rods 18 are arranged on one side of the supporting seat 16, telescopic ends of the pair of adjusting push rods 18 are connected with inner walls of the pair of adjusting grooves 17, a through groove is formed in the upper portion of the supporting seat 16, the adjusting cylinder 19 is embedded in the through groove, the adjusting column 20 is inserted in the through groove and connected with the telescopic end of the adjusting cylinder 19, and the installation sleeve shell 9 is installed at the end portion of the adjusting column 20;
in the specific implementation process, the supporting seat 16 is connected to the main body 1, and the telescopic ends of the pair of adjusting push rods 18 can stretch to drive the supporting seat 16 to slide on the main body 1, so that the relative distance between the rolling disc 2 and the rotor can be adjusted, the adjusting cylinder 19 pushes the adjusting column 20 to slide in the through groove, the height of the adjusting column 20 is changed, and the height of the mounting sleeve shell 9 is adjusted.
As can be seen from fig. 1-5 of the specification, the clamping assembly comprises: a pair of slide rails 21, a pair of slide blocks 22, and a pair of clamp blocks 23, which are connected and positioned as follows;
a pair of symmetrical slide rails 21 are arranged on the main body 1 and at two sides of the rotating seat 14, a pair of slide blocks 22 are assembled on the pair of slide rails 21, and a pair of clamping blocks 23 are symmetrically arranged at opposite ends of the pair of slide blocks 22.
In a specific implementation process, the pair of sliding blocks 22 can slide on the pair of sliding rails 21, and the pair of sliding rails 21 drives the pair of sliding blocks 22 to move relatively, so that the rotor can be clamped by the pair of clamping blocks 23, and the rotor is further fixed.
In summary, the adjustable type rotor winding device for manufacturing the transformer is simple in structure and convenient to operate, in order to adapt to rotors with different diameters and sizes for winding, two rocker arms capable of adjusting relative distances are adopted for winding in the winding process of the transformer rotor, the circumference of the winding is adjusted to match the rotors with different diameters and shapes, and meanwhile the rotor winding mechanism can be aligned to the rotors under the action of the adjusting and aligning mechanism.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.

Claims (1)

1. An adjustable rotor winding winder for manufacturing a transformer comprises a main machine body (1), wherein the main machine body (1) is of a box body structure with a rectangular structure, and is characterized in that a rotor adjusting mechanism is arranged on the top surface of the main machine body (1), a pair of clamping assemblies is symmetrically arranged on two sides of the rotor adjusting mechanism, a rotor winding mechanism is arranged on one side of the rotor adjusting mechanism, an adjusting rocker arm structure is arranged on the rotor winding mechanism, and an adjusting alignment mechanism is arranged on the lower portion of the rotor winding mechanism;
the adjusting rocker arm structure includes: the rolling device comprises a rolling disc (2), a pair of rolling rocker arms (3), a pair of threaded sleeves (4), a pair of threaded rods (5), a pair of telescopic rods (6), a pair of plug-in mounting rods (7) and a pair of winding heads (8);
the rolling disc (2) is installed on a rotor winding mechanism, a pair of symmetrical rolling rocker arms (3) is arranged on two sides of each rolling disc (2), each pair of rolling rocker arms (3) is internally provided with a cylindrical cavity structure, a pair of threaded sleeves (4) are arranged in each pair of rolling rocker arms (3), a pair of threaded rods (5) are in threaded connection with each pair of threaded sleeves (4), a pair of telescopic rods (6) are connected to the end portions of the threaded rods (5), the end portions of the rolling rocker arms (3) are open, a pair of insertion rods (7) are inserted into the end portions of the rolling rocker arms (3), the end portions of the insertion rods (7) are connected to the telescopic ends of the threaded rods (5), and a pair of winding heads (8) are installed at the end portions of the insertion rods (7);
the rotor winding mechanism includes: a mounting housing (9), an adjusting motor (10) and a rotating shaft (11);
the mounting sleeve (9) is mounted on the adjusting and aligning mechanism, an adjusting motor (10) is arranged in the mounting sleeve (9), the driving end of the adjusting motor (10) is connected with a rotating shaft (11), the rotating shaft (11) is movably mounted in the mounting sleeve (9), and the end part of the rotating shaft (11) is connected with one side of the rolling disc (2);
the rotor adjustment mechanism includes: the device comprises a power motor (12), a rotating groove (13), a rotating seat (14) and a hydraulic chuck (15);
a power motor (12) is embedded in the main machine body (1), a rotating seat (14) is connected to the driving end of the power motor (12), a rotating groove (13) is formed in the top surface of the main machine body (1), the rotating seat (14) is movably installed in the rotating groove (13), and a hydraulic chuck (15) is arranged on the rotating seat (14);
the adjustment alignment mechanism includes: the device comprises a supporting seat (16), a pair of adjusting grooves (17), a pair of adjusting push rods (18), an adjusting cylinder (19) and an adjusting column (20);
the supporting seat (16) is installed on the main machine body (1), a pair of adjusting grooves (17) is formed in two sides of the bottom surface of the supporting seat (16), a pair of adjusting push rods (18) is arranged on one side of the supporting seat (16), the telescopic ends of the pair of adjusting push rods (18) are connected with the inner walls of the pair of adjusting grooves (17), a through groove is formed in the upper portion of the supporting seat (16), the adjusting air cylinder (19) is embedded in the through groove, the adjusting column (20) is inserted in the through groove and connected with the telescopic end of the adjusting air cylinder (19), and the installation casing (9) is installed at the end portion of the adjusting column (20);
the clamping assembly comprises: a pair of slide rails (21), a pair of slide blocks (22), and a pair of clamping blocks (23);
a pair of symmetrical sliding rails (21) are arranged on the main machine body (1) and positioned at two sides of the rotating seat (14), a pair of sliding blocks (22) are assembled on the pair of sliding rails (21), and a pair of clamping blocks (23) are symmetrically arranged at opposite ends of the pair of sliding blocks (22);
the rolling disc (2) is a disc-shaped plate with a circular structure, and the end part of the rolling disc (2) is provided with an adjusting sleeve sleeved on the end part of the rotating shaft (11);
a pair of rolling motors (24) are embedded in the pair of rolling rocker arms (3), and the driving ends of the pair of rolling motors (24) are connected with the pair of telescopic rods (6);
a height adjusting groove (17) is formed in the center of the top surface of the main machine body (1), a top plate (25) is installed in the height adjusting groove (17), and two pairs of height adjusting rods are arranged below the height adjusting groove (17) and connected with the top plate (25);
the rotating groove (13) and the pair of sliding rails (21) are arranged on the top plate (25);
two pairs of symmetrical universal moving wheels (26) are arranged at four corners of the bottom surface of the main machine body (1).
CN202110934940.8A 2021-08-16 2021-08-16 Adjustable rotor winding winder for manufacturing transformer Active CN113506682B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110934940.8A CN113506682B (en) 2021-08-16 2021-08-16 Adjustable rotor winding winder for manufacturing transformer

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Application Number Priority Date Filing Date Title
CN202110934940.8A CN113506682B (en) 2021-08-16 2021-08-16 Adjustable rotor winding winder for manufacturing transformer

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CN113506682B true CN113506682B (en) 2023-04-07

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Publication number Priority date Publication date Assignee Title
CN115910592B (en) * 2022-09-09 2023-06-30 武汉晨扬电子科技有限公司 Transformer processingequipment

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