CN221796581U - Cantilever single strander - Google Patents

Cantilever single strander Download PDF

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Publication number
CN221796581U
CN221796581U CN202323615857.8U CN202323615857U CN221796581U CN 221796581 U CN221796581 U CN 221796581U CN 202323615857 U CN202323615857 U CN 202323615857U CN 221796581 U CN221796581 U CN 221796581U
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fixed
sleeve
shaft
box
cable
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肖小勤
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Jiangsu Handing Cable Equipment Co ltd
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Jiangsu Handing Cable Equipment Co ltd
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Abstract

本实用新型公开了悬臂单绞机,包括底座,所述底座上固定有滑轨,所述滑轨上滑动有活动箱体和排线箱体,所述排线箱体的一端连接有排线组件,所述排线箱体内通过轴承连接有旋转套筒,所述旋转套筒的一端连接有排线组件,排线箱体的侧面连接有旋转电机,所述旋转套筒和排线组件套接在活动箱体的轴套上,所述活动箱体的导向轮和排线组件一起旋转,本实用新型解决了现有的通过料盘旋转收线的单绞机,电机的负载大、成本高、生产效率低的问题,通过排线组件和转动轴上的导向轮旋转,使线缆旋转缠绕在料盘上,该收线方式降低了电机的负载要求,降低生产成本,同时线缆旋转会带动线缆对绞,将绞线工序和收线工序相结合。

The utility model discloses a cantilever single twisting machine, comprising a base, a slide rail is fixed on the base, a movable box and a wire arrangement box are slidably arranged on the slide rail, one end of the wire arrangement box is connected to a wire arrangement assembly, a rotating sleeve is connected to the wire arrangement box through a bearing, one end of the rotating sleeve is connected to the wire arrangement assembly, a rotating motor is connected to the side of the wire arrangement box, the rotating sleeve and the wire arrangement assembly are sleeved on the shaft sleeve of the movable box, and the guide wheel of the movable box rotates with the wire arrangement assembly. The utility model solves the problems of large motor load, high cost and low production efficiency of the existing single twisting machine that reels in wires by rotating a material tray, and the cable is rotated and wound around the material tray by rotating the guide wheel on the wire arrangement assembly and the rotating shaft. This wire taking-up method reduces the load requirement of the motor and reduces the production cost. At the same time, the rotation of the cable will drive the cable to twist, thereby combining the twisting process and the wire taking-up process.

Description

悬臂单绞机Cantilever single twister

技术领域Technical Field

本实用新型涉及单绞机技术领域,具体为悬臂单绞机。The utility model relates to the technical field of single twist machines, in particular to a cantilever single twist machine.

背景技术Background Art

现有的悬框单绞机,一般采用料盘旋转的方式,将线缆旋转缠绕在料盘上,该收线方式,随着料盘的收线,料盘的重量会变大,且该收线方式对于电机的负载较大,电机成本高;The existing suspended frame single-twister generally adopts the method of rotating the material tray to rotate and wind the cable around the material tray. In this wire-reeling method, the weight of the material tray will increase as the material tray is wound, and this wire-reeling method has a large load on the motor, and the motor cost is high;

同时料盘套接在转轴上,因为料盘是由电机驱动旋转,料盘的负载不能超过电机的最大负载,进一步限制了料盘的负载,降低了生产效率,因此,设计了该悬臂单绞机,以改进线缆的收线方式,降低生产成本,提高生产效率。At the same time, the material tray is sleeved on the rotating shaft. Because the material tray is driven to rotate by a motor, the load of the material tray cannot exceed the maximum load of the motor, which further limits the load of the material tray and reduces production efficiency. Therefore, the cantilever single twisting machine is designed to improve the cable winding method, reduce production costs and improve production efficiency.

实用新型内容Utility Model Content

本实用新型的目的在于提供悬臂单绞机,在排线箱体内设置旋转套筒,利用旋转套筒的旋转带动排线组件的旋转,使得线缆旋转缠绕在料盘上,该线缆旋转收线方式,相对于料盘旋转收线来说,降低了电机的负载要求,减少了生产成本,提高了转速,提高了生产效率,同时线缆旋转收线还能够带动线缆对绞,将对绞工序和收线工序结合,节省了工序,降低了设备成本。The purpose of the utility model is to provide a cantilever single twisting machine, in which a rotating sleeve is arranged in a cable arrangement box, and the rotation of the rotating sleeve drives the rotation of the cable arrangement assembly, so that the cable is rotated and wound around the material tray. Compared with the rotary wire taking-up of the material tray, this cable rotary wire taking-up method reduces the load requirement of the motor, reduces the production cost, increases the rotation speed, and improves the production efficiency. At the same time, the rotary wire taking-up of the cable can also drive the cable to twist, and the twisting process and the wire taking-up process are combined, which saves the process and reduces the equipment cost.

本实用新型提供如下技术方案:悬臂单绞机,包括底座,所述底座上固定有滑轨,所述滑轨上滑动有活动箱体和排线箱体,所述排线箱体的一端连接有排线组件,所述活动箱体内成型有轴套,所述排线箱体内通过轴承连接有旋转套筒,旋转套筒上固定有传动轮,所述旋转套筒的一端连接有排线组件,排线箱体的侧面连接有旋转电机,旋转电机与传动轮连接,所述旋转套筒和排线组件套在活动箱体的轴套上,所述轴套内通过轴承连接有转动轴,所述转动轴的端部成型有轴头,且轴头位于轴套端部外,轴头的端面上转动连接有活动顶锥,轴头上还安装有导向轮,所述转动轴的轴头上固定有连接键,所述排线组件上连接有与连接键配合的连接组件;The utility model provides the following technical scheme: a cantilever single twisting machine comprises a base, a slide rail is fixed on the base, a movable box body and a wire arrangement box body are slidably arranged on the slide rail, one end of the wire arrangement box body is connected with a wire arrangement assembly, a shaft sleeve is formed in the movable box body, a rotating sleeve is connected to the wire arrangement box body through a bearing, a transmission wheel is fixed on the rotating sleeve, one end of the rotating sleeve is connected with the wire arrangement assembly, a rotating motor is connected to the side of the wire arrangement box body, the rotating motor is connected to the transmission wheel, the rotating sleeve and the wire arrangement assembly are sleeved on the shaft sleeve of the movable box body, a rotating shaft is connected to the shaft sleeve through a bearing, a shaft head is formed at the end of the rotating shaft, and the shaft head is located outside the end of the shaft sleeve, a movable top cone is rotatably connected to the end surface of the shaft head, a guide wheel is also installed on the shaft head, a connecting key is fixed on the shaft head of the rotating shaft, and a connecting assembly matching the connecting key is connected to the wire arrangement assembly;

所述底座上还安装有固定箱体,所述固定箱体位于排线组件的另一侧,固定箱体和排线组件之间设置有升降机构,所述升降机构用于将料盘升起或放下,所述固定箱体的内部转动连接有顶轴,顶轴上固定有固定顶锥,所述活动顶锥和固定顶锥分别对料盘的左右两端面进行固定。A fixed box is also installed on the base, and the fixed box is located on the other side of the cable arrangement assembly. A lifting mechanism is arranged between the fixed box and the cable arrangement assembly, and the lifting mechanism is used to lift or lower the material tray. The internal rotation of the fixed box is connected to a top shaft, and a fixed top cone is fixed on the top shaft. The movable top cone and the fixed top cone fix the left and right end surfaces of the material tray respectively.

为了将线缆引至导向轮上,所述转动轴的中心开设有穿线孔,所述转动轴上开设有弧形凹槽,所述弧形凹槽上固定有导向轮安装座,导向轮与导向轮安装座转动连接,所述导向轮和穿线孔相切。In order to guide the cable to the guide wheel, a threading hole is provided at the center of the rotating shaft, an arc-shaped groove is provided on the rotating shaft, a guide wheel mounting seat is fixed on the arc-shaped groove, the guide wheel is rotatably connected to the guide wheel mounting seat, and the guide wheel and the threading hole are tangent.

为了控制固定顶锥的伸缩,对料盘进行夹紧,所述固定箱体包括固定套筒,所述固定套筒的两端分别连接有安装套筒和滑动套筒,所述安装套筒的一侧连接有驱动部,所述滑动套筒内滑动连接有伸缩部,所述驱动部与伸缩部的一端连接,所述伸缩部内还包括连接套,所述连接套与驱动部螺纹连接,驱动部的旋转控制连接套的伸缩,所述固定顶锥通过顶轴与伸缩部转动连接。In order to control the extension and retraction of the fixed top cone and clamp the material tray, the fixed box body includes a fixed sleeve, the two ends of the fixed sleeve are respectively connected to a mounting sleeve and a sliding sleeve, one side of the mounting sleeve is connected to a driving part, the sliding sleeve is slidably connected with the telescopic part, the driving part is connected to one end of the telescopic part, the telescopic part also includes a connecting sleeve, the connecting sleeve is threadedly connected to the driving part, the rotation of the driving part controls the extension and retraction of the connecting sleeve, and the fixed top cone is rotatably connected to the telescopic part through a top shaft.

为了使驱动部旋转,所述驱动部包括与安装套筒连接的轴承座,所述轴承座内通过轴承连接有驱动轴,所述轴承座的另一端连接有驱动电机,所述驱动轴与驱动电机连接。In order to rotate the driving part, the driving part includes a bearing seat connected to the mounting sleeve, a driving shaft is connected to the bearing seat through a bearing, the other end of the bearing seat is connected to a driving motor, and the driving shaft is connected to the driving motor.

为了使驱动轴带动滑动轴套旋转,使顶轴移动,所述伸缩部包括滑动轴套,所述顶轴通过轴承连接在滑动轴套的内部,所述连接套固定在滑动轴套的一端上。In order to make the driving shaft drive the sliding sleeve to rotate and move the top shaft, the telescopic part includes a sliding sleeve, the top shaft is connected to the inside of the sliding sleeve through a bearing, and the connecting sleeve is fixed on one end of the sliding sleeve.

为了使固定顶锥和顶轴在同一直线上,所述顶轴上套接固定有转向板,所述转向板位于固定顶锥和滑动轴套之间,所述滑动套筒上通过轴承连接有导向板,所述导向板和转向板通过导向杆连接。In order to make the fixed top cone and the top shaft in the same straight line, a steering plate is sleeved and fixed on the top shaft, the steering plate is located between the fixed top cone and the sliding sleeve, the sliding sleeve is connected with a guide plate through a bearing, and the guide plate and the steering plate are connected through a guide rod.

为了对线缆导向,所述排线组件包括固定在旋转套筒一端的连接板,所述连接板上固定有排线轴,所述排线轴上通过销轴转动连接有第一导线轮、所述排线轴的端部的上方和侧面分别通过销轴连接有第二导线轮和第三导线轮。In order to guide the cable, the cable arrangement assembly includes a connecting plate fixed on one end of the rotating sleeve, a cable arrangement shaft is fixed on the connecting plate, a first wire wheel is rotatably connected to the cable arrangement shaft through a pin shaft, and a second wire wheel and a third wire wheel are respectively connected to the top and side of the end of the cable arrangement shaft through pin shafts.

为了使排线箱体能够移动至导向轮处,增大排线箱体的移动行程,所述连接板还开设有让位孔,所述让位孔为长腰孔,长度大于导向轮。In order to enable the cable arrangement box to move to the guide wheel and increase the moving stroke of the cable arrangement box, the connecting plate is further provided with a clearance hole, which is a long waist hole and has a length greater than the guide wheel.

为了使排线组件和导向轮一起旋转,所述连接组件包括L型支架,L型支架固定在连接板的侧面上,所述L型支架上转动连接有两个导轮,两个所述导轮位于连接键的两端,对连接键限位。In order to make the cable assembly and the guide wheel rotate together, the connecting assembly includes an L-shaped bracket, which is fixed on the side of the connecting plate. Two guide wheels are rotatably connected to the L-shaped bracket. The two guide wheels are located at both ends of the connecting key to limit the connecting key.

为了控制排线箱体的位置,所述底座上还固定有直线导轨,所述直线导轨位于两滑轨之间,所述直线导轨上固定有连接座,所述连接座与排线箱体连接。In order to control the position of the wiring box, a linear guide is fixed on the base, the linear guide is located between the two slide rails, a connecting seat is fixed on the linear guide, and the connecting seat is connected to the wiring box.

与现有技术相比,本实用新型所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the utility model are:

(1)通过在排线箱体内设置旋转套筒,利用旋转套筒的旋转带动排线组件的旋转,使得线缆能够通过排线组件旋转缠绕在料盘上,该线缆收线方式,相对于料盘旋转收线来说,降低了电机的负载,降低了电机的要求,减少了生产成本,提高了转速,提高了生产效率,同时线缆旋转收线还能够带动线缆对绞,将对绞工序和收线工序结合,节省了工序,降低了设备成本;(1) By arranging a rotating sleeve in the cable arrangement box, the rotation of the rotating sleeve drives the rotation of the cable arrangement assembly, so that the cable can be rotated and wound on the material tray through the cable arrangement assembly. Compared with the cable reel rotation reel, this cable reeling method reduces the load of the motor, reduces the requirements of the motor, reduces the production cost, increases the speed, and improves the production efficiency. At the same time, the cable rotation reeling can also drive the cable to twist, combining the twisting process and the reeling process, saving processes and reducing equipment costs;

(2)通过设置可滑动的活动箱体和排线箱体,且排线箱体套接在活动箱体的轴套上,通过排线箱体的往复运动,控制排线组件的位置,使线缆均匀缠绕在料盘上;(2) By providing a slidable movable box and a cable arrangement box, and the cable arrangement box is sleeved on the shaft sleeve of the movable box, the position of the cable arrangement assembly is controlled through the reciprocating motion of the cable arrangement box, so that the cable is evenly wound on the material tray;

(3)排线组件随着排线箱体一起移动,绕线结构顺畅正反绞无需调整机械部件;(3) The cable assembly moves with the cable box, and the winding structure is smooth and reverse twisting without adjusting mechanical parts;

(4)通过活动箱体控制活动顶锥的位置,固定箱体控制固定顶锥的位置,利用活动顶锥和固定顶锥的配合对料盘进行夹紧,该双顶尖夹紧的方式,相对于之前料盘套接在转轴上的方式来说,操作简单装卸盘具安全高效与传统结构对比操作时间节省百分之六十,且料盘不需要考虑电机的负载能力,能够提高料盘的承载力,生产载重量大,同时活动箱体的移动能够扩大活动顶锥和固定顶锥之间的距离,对不同规格的料盘进行装夹,生产产品范围大;(4) The position of the movable top cone is controlled by the movable box, and the position of the fixed top cone is controlled by the fixed box. The material tray is clamped by the cooperation of the movable top cone and the fixed top cone. Compared with the previous method of sleeve-connecting the material tray on the rotating shaft, the double-top clamping method is simple to operate, safe and efficient in loading and unloading the tray, and saves 60% of the operation time compared with the traditional structure. The material tray does not need to consider the load capacity of the motor, which can improve the bearing capacity of the material tray and produce a large load. At the same time, the movement of the movable box can expand the distance between the movable top cone and the fixed top cone, so that material trays of different specifications can be clamped, and a wide range of products can be produced;

(5)通过多个电机对排线箱体和活动箱体的位置进行移动,同时利用单独的电机使排线箱体带动转动轴旋转,利用分电机结构,减少机械传动的保养需求,提高了设备的运行效率。(5) The positions of the cable arranging box and the movable box are moved by multiple motors. At the same time, a separate motor is used to drive the rotating shaft to rotate the cable arranging box. The separate motor structure is used to reduce the maintenance requirements of the mechanical transmission and improve the operating efficiency of the equipment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

图1是本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;

图2是本实用新型的整体结构的剖面图;FIG2 is a cross-sectional view of the overall structure of the utility model;

图3是本实用新型的活动箱体的结构示意图;FIG3 is a schematic structural diagram of a movable box of the utility model;

图4是本实用新型的排线箱体以及排线组件的结构示意图;FIG4 is a schematic structural diagram of a cable arrangement box and a cable arrangement assembly of the present invention;

图5是本实用新型的排线箱体以及排线组件的侧视图;FIG5 is a side view of the cable arrangement box and the cable arrangement assembly of the present invention;

图6是本实用新型的固定箱体的结构示意图;FIG6 is a schematic structural diagram of a fixed box of the present utility model;

图7是本实用新型的固定箱体的伸缩部的结构图;7 is a structural diagram of the telescopic portion of the fixed box of the utility model;

图8是本实用新型的固定箱体的驱动部的结构图;8 is a structural diagram of the driving part of the fixed box of the utility model;

图中:1、底座;11、滑轨;12、滑块;2、活动箱体;21、轴套;22、转动轴;221、穿线孔;23、轴头;231、活动顶锥;232、连接键;233、导向轮安装座;234、弧形凹槽;24、导向轮;3、排线箱体;31、旋转套筒;32、传动轮;33、旋转电机;4、排线组件;41、连接板;411、让位孔;42、连接组件;43、导轮;44、排线轴;45、第一导线轮;46、第二导线轮;47、第三导线轮;5、料盘;6、固定箱体;61、固定套筒;62、驱动部;621、安装套筒;622、轴承座;623、驱动电机;624、驱动轴;63、滑动套筒;631、导向板;64、伸缩部;641、滑动轴套;642、连接套;643、顶轴;644、固定顶锥;645、转向板;646、导向杆;7、升降机构;8、直线导轨;81、连接座。In the figure: 1, base; 11, slide rail; 12, slider; 2, movable box; 21, bushing; 22, rotating shaft; 221, threading hole; 23, shaft head; 231, movable top cone; 232, connecting key; 233, guide wheel mounting seat; 234, arc groove; 24, guide wheel; 3, wire arrangement box; 31, rotating sleeve; 32, transmission wheel; 33, rotating motor; 4, wire arrangement assembly; 41, connecting plate; 411, clearance hole; 42, connecting assembly; 43, guide wheel; 44, wire arrangement shaft; 45, first Wire wheel; 46, second wire wheel; 47, third wire wheel; 5, material tray; 6, fixed box; 61, fixed sleeve; 62, driving part; 621, mounting sleeve; 622, bearing seat; 623, driving motor; 624, driving shaft; 63, sliding sleeve; 631, guide plate; 64, telescopic part; 641, sliding sleeve; 642, connecting sleeve; 643, top shaft; 644, fixed top cone; 645, steering plate; 646, guide rod; 7, lifting mechanism; 8, linear guide rail; 81, connecting seat.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

实施例Example

请参阅图1和图2,本实用新型提供技术方案:悬臂单绞机,包括底座1,底座1上固定有滑轨11,滑轨11上滑动有多个滑块12,滑块12上分别连接有活动箱体2和排线箱体3,活动箱体2和排线箱体3在滑轨11上滑动,排线箱体3的一端连接有排线组件4,活动箱体2内成型有轴套21,排线箱体3内通过轴承连接有旋转套筒31,旋转套筒31上固定有传动轮32,旋转套筒31的一端与排线组件4连接,排线箱体3的侧面连接有旋转电机33,旋转电机33与传动轮32连接,旋转电机33驱动传动轮32旋转,旋转套筒31和排线组件4套在活动箱体2的轴套21上且沿着滑轨11移动,轴套21内通过轴承连接有转动轴22,转动轴22的端部成型有轴头23,轴头23位于轴套21端部外,轴头23的端面上转动连接有活动顶锥231,活动顶锥231用于对料盘5的一端面进行夹紧,轴头23上还安装有导向轮24,转动轴22的轴头23和排线组件4通过连接组件42连接并一起旋转,通过旋转电机33驱动传动轮32旋转,使旋转套筒31旋转,进一步带动排线组件4旋转,且排线组件4和转动轴22一起旋转,使得导向轮24跟随着排线组件4一起旋转,从而使线缆缠绕在料盘上,该收线方式为线缆旋转收线,相对于现有的料盘旋转收线的方式来说,降低了对于电机功率的要求,降低了生产成本,且线缆旋转会带动线缆进行对绞,将绞线和收线工序相结合,同时排线箱体3的移动会带动排线组件4移动,控制排线组件4的位置,使线缆均匀分布在料盘5上,同时活动箱体2的移动会控制活动顶锥231和固定顶锥644之间的距离,方便安装不同规格的料盘5,满足不同规格线缆的生产需求;Please refer to Figures 1 and 2. The utility model provides a technical solution: a cantilever single twisting machine, including a base 1, a slide rail 11 is fixed on the base 1, a plurality of sliders 12 slide on the slide rail 11, and a movable box 2 and a wire arrangement box 3 are respectively connected to the sliders 12. The movable box 2 and the wire arrangement box 3 slide on the slide rail 11, and one end of the wire arrangement box 3 is connected to a wire arrangement assembly 4. A shaft sleeve 21 is formed in the movable box 2, and a rotating sleeve 31 is connected to the wire arrangement box 3 through a bearing. A transmission wheel 32 is fixed on the rotating sleeve 31, and a rotating One end of the sleeve 31 is connected to the cable assembly 4, and a rotating motor 33 is connected to the side of the cable box 3. The rotating motor 33 is connected to the transmission wheel 32. The rotating motor 33 drives the transmission wheel 32 to rotate. The rotating sleeve 31 and the cable assembly 4 are sleeved on the shaft sleeve 21 of the movable box 2 and move along the slide rail 11. The shaft sleeve 21 is connected with a rotating shaft 22 through a bearing. The end of the rotating shaft 22 is formed with a shaft head 23, which is located outside the end of the shaft sleeve 21. A movable top cone 231 is rotatably connected to the end surface of the shaft head 23. The top cone 231 is used to clamp one end surface of the material tray 5. A guide wheel 24 is also installed on the shaft head 23. The shaft head 23 of the rotating shaft 22 and the cable arrangement component 4 are connected through the connecting component 42 and rotate together. The rotating motor 33 drives the transmission wheel 32 to rotate, so that the rotating sleeve 31 rotates, and further drives the cable arrangement component 4 to rotate. The cable arrangement component 4 and the rotating shaft 22 rotate together, so that the guide wheel 24 rotates with the cable arrangement component 4, so that the cable is wound on the material tray. This wire-receiving method is cable rotation wire-receiving. Compared with the existing material tray rotation wire-receiving method, it reduces the requirements for motor power and reduces production costs. The rotation of the cable will drive the cable to be twisted, combining the twisting and winding processes. At the same time, the movement of the cable arrangement box 3 will drive the cable arrangement component 4 to move, control the position of the cable arrangement component 4, and make the cables evenly distributed on the material tray 5. At the same time, the movement of the movable box 2 will control the distance between the movable top cone 231 and the fixed top cone 644, which is convenient for installing material trays 5 of different specifications to meet the production requirements of cables of different specifications.

底座1上还安装有固定箱体6,固定箱体6位于排线组件4的另一侧,固定箱体6和排线组件4之间设置有升降机构7,升降机构7用于将料盘5上升或下降,控制料盘5的高度,使料盘5位于活动顶锥231和固定顶锥644之间,固定箱体6的内部转动连接有顶轴643,顶轴643上固定有固定顶锥644,活动顶锥231和固定顶锥644分别对料盘5的左右两端面进行固定,该夹紧方式为双顶尖收线方式,不需要料盘5主动旋转,这样料盘5的负载不需要考虑电机的负载,从而提高了料盘5的负载能力,提高生产效率。A fixed box 6 is also installed on the base 1, and the fixed box 6 is located on the other side of the cable arrangement assembly 4. A lifting mechanism 7 is arranged between the fixed box 6 and the cable arrangement assembly 4. The lifting mechanism 7 is used to raise or lower the material tray 5 and control the height of the material tray 5 so that the material tray 5 is located between the movable top cone 231 and the fixed top cone 644. The internal rotation of the fixed box 6 is connected with a top shaft 643, and a fixed top cone 644 is fixed on the top shaft 643. The movable top cone 231 and the fixed top cone 644 fix the left and right end surfaces of the material tray 5 respectively. The clamping method is a double-top wire-winding method, and the material tray 5 does not need to rotate actively. In this way, the load of the material tray 5 does not need to consider the load of the motor, thereby improving the load capacity of the material tray 5 and improving production efficiency.

如图2和3所示,转动轴22的中心开设有穿线孔221,转动轴22上开设有弧形凹槽234,弧形凹槽234与穿线孔221连通,弧形凹槽234上固定有导向轮安装座233,导向轮24与导向轮安装座233转动连接,导向轮24和穿线孔221相切,线缆穿过穿线孔221并经过弧形凹槽234缠绕在导向轮24上,经过导向轮24改变线缆的朝向,使线缆向上延伸至排线组件4上。As shown in Figures 2 and 3, a threading hole 221 is provided at the center of the rotating shaft 22, and an arc-shaped groove 234 is provided on the rotating shaft 22. The arc-shaped groove 234 is connected to the threading hole 221, and a guide wheel mounting seat 233 is fixed on the arc-shaped groove 234. The guide wheel 24 is rotatably connected to the guide wheel mounting seat 233. The guide wheel 24 and the threading hole 221 are tangent. The cable passes through the threading hole 221 and passes through the arc-shaped groove 234 and is wound around the guide wheel 24. The direction of the cable is changed by the guide wheel 24, so that the cable extends upward to the cable arrangement assembly 4.

如图6所示,固定箱体6包括固定套筒61,固定套筒61的两端分别连接有安装套筒621和滑动套筒63,安装套筒621的一侧连接有驱动部62,滑动套筒63内螺纹连接有伸缩部64,驱动部62与伸缩部64的一端连接,伸缩部64内还包括连接套642,连接套642与驱动部62螺纹连接,驱动部62的旋转控制连接套642的伸缩,固定顶锥644通过顶轴643转动连接在伸缩部64内,通过驱动部62的旋转带动连接套642的伸缩,使连接套642在滑动套筒63内进行伸缩,进一步带动伸缩部64伸缩,使固定顶锥644伸缩,对料盘5进行夹紧。As shown in Figure 6, the fixed box 6 includes a fixed sleeve 61, and the two ends of the fixed sleeve 61 are respectively connected to the installation sleeve 621 and the sliding sleeve 63, one side of the installation sleeve 621 is connected to the driving part 62, and the sliding sleeve 63 is internally threadedly connected to the telescopic part 64, the driving part 62 is connected to one end of the telescopic part 64, and the telescopic part 64 also includes a connecting sleeve 642, which is threadedly connected to the driving part 62, and the rotation of the driving part 62 controls the telescopic movement of the connecting sleeve 642. The fixed top cone 644 is rotatably connected to the telescopic part 64 through the top shaft 643, and the rotation of the driving part 62 drives the connecting sleeve 642 to be telescoped, so that the connecting sleeve 642 is telescoped in the sliding sleeve 63, and the telescopic part 64 is further driven to be telescoped, so that the fixed top cone 644 is telescoped, and the material tray 5 is clamped.

如图8所示,驱动部62包括与安装套筒621连接的轴承座622,轴承座622内通过轴承连接有驱动轴624,轴承座622的另一端连接有驱动电机623,驱动轴624与驱动电机623连接,通过驱动电机623带动驱动轴624旋转,使驱动轴624在轴承座622内旋转。As shown in Figure 8, the driving part 62 includes a bearing seat 622 connected to the mounting sleeve 621, and a driving shaft 624 is connected to the bearing seat 622 through a bearing. The other end of the bearing seat 622 is connected to a driving motor 623, and the driving shaft 624 is connected to the driving motor 623. The driving shaft 624 is driven to rotate by the driving motor 623, so that the driving shaft 624 rotates in the bearing seat 622.

如图7所示,伸缩部64包括滑动轴套641,顶轴643通过轴承连接在滑动轴套641的内部,连接套642固定在滑动轴套641的一端上,连接套642与驱动轴624通过螺纹连接,驱动轴624旋转带动连接套642移动,进一步带动滑动轴套641在滑动套筒63内伸缩,推动滑动轴套641沿着滑动套筒63的轴向方向进行伸缩,使顶轴643和固定顶锥644伸缩,对料盘5进行夹紧。As shown in Figure 7, the telescopic part 64 includes a sliding sleeve 641, the top shaft 643 is connected to the inside of the sliding sleeve 641 through a bearing, the connecting sleeve 642 is fixed on one end of the sliding sleeve 641, the connecting sleeve 642 is connected to the driving shaft 624 through a threaded connection, the driving shaft 624 rotates to drive the connecting sleeve 642 to move, and further drives the sliding sleeve 641 to telescope in the sliding sleeve 63, pushing the sliding sleeve 641 to telescope along the axial direction of the sliding sleeve 63, so that the top shaft 643 and the fixed top cone 644 are telescoped to clamp the material tray 5.

顶轴643上套接固定有转向板645,转向板645位于固定顶锥644和滑动轴套641之间,滑动套筒63上通过轴承连接有导向板631,导向板631和转向板645通过导向杆646的插接连接,导向杆646穿过转向板645插接在导向板631内,使得顶轴643和滑动轴套641的伸缩方向与导向杆646的方向相同。A steering plate 645 is sleeved and fixed on the top shaft 643, and the steering plate 645 is located between the fixed top cone 644 and the sliding sleeve 641. The sliding sleeve 63 is connected with a guide plate 631 through a bearing. The guide plate 631 and the steering plate 645 are connected by plugging into a guide rod 646. The guide rod 646 passes through the steering plate 645 and is plugged into the guide plate 631, so that the telescopic direction of the top shaft 643 and the sliding sleeve 641 is the same as the direction of the guide rod 646.

排线组件4包括固定在旋转套筒31一端的连接板41,旋转套筒31的旋转会带动连接板41旋转,连接板41上固定有排线轴44,排线轴44上通过销轴转动连接有第一导线轮45、排线轴44的端部的上方和侧面分别通过销轴连接有第二导线轮46和第三导线轮47,连接板41的旋转会带动排线轴44以及其上连接的第一导线轮45、第二导线轮46和第三导线轮47旋转,进一步将线缆旋转缠绕在料盘5上,实现线缆的旋转收线,同时线缆的缠绕顺序能够根据生产需要进行调节,从而改变线缆的绕线方式。The cable arrangement assembly 4 includes a connecting plate 41 fixed at one end of a rotating sleeve 31. The rotation of the rotating sleeve 31 will drive the connecting plate 41 to rotate. A cable arrangement shaft 44 is fixed to the connecting plate 41. The cable arrangement shaft 44 is rotatably connected to a first wire wheel 45 through a pin shaft. The upper and side surfaces of the end of the cable arrangement shaft 44 are respectively connected to a second wire wheel 46 and a third wire wheel 47 through pin shafts. The rotation of the connecting plate 41 will drive the cable arrangement shaft 44 and the first wire wheel 45, the second wire wheel 46 and the third wire wheel 47 connected thereto to rotate, further rotating the cable and winding it around the material reel 5 to realize the rotational winding of the cable. At the same time, the winding order of the cable can be adjusted according to production needs, thereby changing the winding method of the cable.

如图5所示,连接板41还开设有让位孔411,让位孔411为长腰孔,让位孔411的长度大于导向轮24的直径,使得连接板41能够沿着滑轨11的方向移动至导向轮24的位置,增大了排线组件4的移动行程,方便调节排线组件4的位置,使线缆均匀缠绕在料盘5的表面上,同时增大排线组件4的移动行程,能够进一步使排线组件4适用于不同规格料盘5的收线,增多了该设备的线缆生产规格。As shown in Figure 5, the connecting plate 41 is also provided with a clearance hole 411, which is a long waist hole. The length of the clearance hole 411 is greater than the diameter of the guide wheel 24, so that the connecting plate 41 can move along the direction of the slide rail 11 to the position of the guide wheel 24, thereby increasing the moving stroke of the cable arrangement assembly 4, facilitating the adjustment of the position of the cable arrangement assembly 4, and making the cable evenly wound on the surface of the material tray 5. At the same time, the moving stroke of the cable arrangement assembly 4 is increased, which can further make the cable arrangement assembly 4 suitable for the collection of material trays 5 of different specifications, thereby increasing the cable production specifications of the equipment.

如图4所示,连接组件42包括L型支架,L型支架固定在连接板41的侧面上,L型支架上转动连接有两个导轮43,两个导轮43位于连接键232的两端,对连接键232限位,使连接键232和连接板41一起旋转,进一步使转动轴22和排线组件4一起旋转,使线缆缠绕在料盘5上进行收线。As shown in Figure 4, the connecting component 42 includes an L-shaped bracket, which is fixed on the side of the connecting plate 41. The L-shaped bracket is rotatably connected to two guide wheels 43. The two guide wheels 43 are located at both ends of the connecting key 232. The connecting key 232 is limited so that the connecting key 232 and the connecting plate 41 rotate together, and the rotating shaft 22 and the cable assembly 4 further rotate together, so that the cable is wound around the material tray 5 for winding.

底座1上还固定有直线导轨8,直线导轨8位于两滑轨11之间,直线导轨8上固定有连接座81,连接座81与排线箱体3连接,通过直线导轨8的往复运动,控制连接座81的运动,进一步使排线箱体3往复运动,使得线缆往复均匀分布在料盘5的表面上。A linear guide rail 8 is also fixed on the base 1, and the linear guide rail 8 is located between the two slide rails 11. A connecting seat 81 is fixed on the linear guide rail 8, and the connecting seat 81 is connected to the cable arrangement box 3. The reciprocating motion of the linear guide rail 8 controls the movement of the connecting seat 81, and further makes the cable arrangement box 3 reciprocate, so that the cables are evenly distributed on the surface of the material tray 5.

单绞机的收线过程:The single twisting machine's take-up process:

料盘的固定:将料盘放置在升降机构上,通过升降机构的升降,使料盘的轴线与固定箱体的轴线在同一直线上,方便对料盘进行定位,随后移动活动箱体,将转动轴移动至料盘的侧面,使活动顶锥对料盘进行夹紧,料盘被夹紧后,通过降低升降机构的高度,使料盘处于腾空状态;Fixing of the tray: Place the tray on the lifting mechanism. Through the lifting of the lifting mechanism, make the axis of the tray and the axis of the fixed box in the same straight line, so as to facilitate the positioning of the tray. Then move the movable box and move the rotating shaft to the side of the tray so that the movable top cone clamps the tray. After the tray is clamped, lower the height of the lifting mechanism to make the tray empty.

线缆的缠绕:线缆经过转动轴的穿线孔和导向轮后,缠绕在排线组件上,通过排线组件将线缆的一端固定在料盘上,随后启动旋转电机旋转,使排线组件和转动轴旋转,使线缆旋转缠绕在料盘上,同时启动直线导轨,利用直线导轨的往复运动,使排线箱体往复运动,带动排线组件往复,进一步使线缆均匀分布在料盘上。Cable winding: After passing through the threading hole and guide wheel of the rotating shaft, the cable is wound on the cable arrangement assembly. One end of the cable is fixed on the material tray through the cable arrangement assembly. Then the rotary motor is started to rotate, so that the cable arrangement assembly and the rotating shaft rotate, and the cable is rotated and wound on the material tray. At the same time, the linear guide rail is started, and the reciprocating motion of the linear guide rail is used to make the cable arrangement box reciprocate, driving the cable arrangement assembly to reciprocate, and further making the cable evenly distributed on the material tray.

上述的收线方式,通过排线组件和转动轴的旋转,使线缆旋转,而料盘不需要主动旋转,料盘的生产不再需要考虑电机的负载限制,对于现有的料盘旋转收线方式来说,提高了料盘的负载以及生产效率,同时降低了电机的负载,降低了设备成本,且线缆的旋转会带动线缆对绞,将线缆的绞线和收线工序结合。The above-mentioned wire-winding method rotates the cable through the rotation of the cable arrangement assembly and the rotating shaft, and the material tray does not need to be actively rotated. The production of the material tray no longer needs to consider the load limit of the motor. For the existing material tray rotation wire-winding method, the load of the material tray and the production efficiency are improved, while the load of the motor is reduced, and the equipment cost is reduced. The rotation of the cable will drive the cable to twist, combining the cable twisting and wire-winding processes.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims (10)

1.悬臂单绞机,包括底座,所述底座上固定有滑轨,其特征在于:所述滑轨上滑动有活动箱体和排线箱体,所述排线箱体的一端连接有排线组件,所述活动箱体内成型有轴套,所述排线箱体内通过轴承连接有旋转套筒,旋转套筒上固定有传动轮,所述旋转套筒的一端连接有排线组件,排线箱体的侧面连接有旋转电机,旋转电机与传动轮连接,所述旋转套筒和排线组件套在活动箱体的轴套上,所述轴套内通过轴承连接有转动轴,所述转动轴的端部成型有轴头,且轴头位于轴套端部外,轴头的端面上转动连接有活动顶锥,轴头上还安装有导向轮,所述转动轴的轴头上固定有连接键,所述排线组件上连接有与连接键配合的连接组件;7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod. 所述底座上还安装有固定箱体,所述固定箱体位于排线组件的另一侧,固定箱体和排线组件之间设置有升降机构,所述升降机构用于将料盘升起或放下,所述固定箱体的内部转动连接有顶轴,顶轴上固定有固定顶锥,所述活动顶锥和固定顶锥分别对料盘的左右两端面进行固定。A fixed box is also installed on the base, and the fixed box is located on the other side of the cable arrangement assembly. A lifting mechanism is arranged between the fixed box and the cable arrangement assembly, and the lifting mechanism is used to lift or lower the material tray. The internal rotation of the fixed box is connected to a top shaft, and a fixed top cone is fixed on the top shaft. The movable top cone and the fixed top cone fix the left and right end surfaces of the material tray respectively. 2.根据权利要求1所述的悬臂单绞机,其特征在于:所述转动轴的中心开设有穿线孔,所述转动轴上开设有弧形凹槽,所述弧形凹槽上固定有导向轮安装座,导向轮与导向轮安装座转动连接,所述导向轮和穿线孔相切。2. The cantilever single twisting machine according to claim 1 is characterized in that: a threading hole is provided at the center of the rotating shaft, an arc-shaped groove is provided on the rotating shaft, a guide wheel mounting seat is fixed on the arc-shaped groove, the guide wheel is rotatably connected to the guide wheel mounting seat, and the guide wheel and the threading hole are tangent. 3.根据权利要求1所述的悬臂单绞机,其特征在于:所述固定箱体包括固定套筒,所述固定套筒的两端分别连接有安装套筒和滑动套筒,所述安装套筒的一侧连接有驱动部,所述滑动套筒内滑动连接有伸缩部,所述驱动部与伸缩部的一端连接,所述伸缩部内还包括连接套,所述连接套与驱动部螺纹连接,驱动部的旋转控制连接套的伸缩,所述固定顶锥通过顶轴与伸缩部转动连接。3. The cantilever single twisting machine according to claim 1 is characterized in that: the fixed box includes a fixed sleeve, the two ends of the fixed sleeve are respectively connected to a mounting sleeve and a sliding sleeve, one side of the mounting sleeve is connected to a driving part, a telescopic part is slidably connected inside the sliding sleeve, the driving part is connected to one end of the telescopic part, the telescopic part also includes a connecting sleeve, the connecting sleeve is threadedly connected to the driving part, the rotation of the driving part controls the telescopic movement of the connecting sleeve, and the fixed top cone is rotatably connected to the telescopic part through a top shaft. 4.根据权利要求3所述的悬臂单绞机,其特征在于:所述驱动部包括与安装套筒连接的轴承座,所述轴承座内通过轴承连接有驱动轴,所述轴承座的另一端连接有驱动电机,所述驱动轴与驱动电机连接。4. The cantilever single twisting machine according to claim 3 is characterized in that: the driving part includes a bearing seat connected to the mounting sleeve, a driving shaft is connected to the bearing seat through a bearing, the other end of the bearing seat is connected to a driving motor, and the driving shaft is connected to the driving motor. 5.根据权利要求4所述的悬臂单绞机,其特征在于:所述伸缩部包括滑动轴套,所述顶轴通过轴承连接在滑动轴套的内部,所述连接套固定在滑动轴套的一端上。5. The cantilever single-twister according to claim 4 is characterized in that: the telescopic part includes a sliding sleeve, the top shaft is connected to the inside of the sliding sleeve through a bearing, and the connecting sleeve is fixed on one end of the sliding sleeve. 6.根据权利要求5所述的悬臂单绞机,其特征在于:所述顶轴上套接固定有转向板,所述转向板位于固定顶锥和滑动轴套之间,所述滑动套筒上通过轴承连接有导向板,所述导向板和转向板通过导向杆连接。6. The cantilever single winch according to claim 5 is characterized in that a steering plate is fixedly sleeved on the top shaft, the steering plate is located between the fixed top cone and the sliding sleeve, a guide plate is connected to the sliding sleeve through a bearing, and the guide plate and the steering plate are connected through a guide rod. 7.根据权利要求1所述的悬臂单绞机,其特征在于:所述排线组件包括固定在旋转套筒一端的连接板,所述连接板上固定有排线轴,所述排线轴上通过销轴转动连接有第一导线轮、所述排线轴的端部的上方和侧面分别通过销轴连接有第二导线轮和第三导线轮。7. The cantilever single twisting machine according to claim 1 is characterized in that: the wire arrangement assembly includes a connecting plate fixed on one end of the rotating sleeve, a wire arrangement shaft is fixed on the connecting plate, a first wire pulley is rotatably connected to the wire arrangement shaft through a pin shaft, and a second wire pulley and a third wire pulley are respectively connected to the top and side of the end of the wire arrangement shaft through pin shafts. 8.根据权利要求7所述的悬臂单绞机,其特征在于:所述连接板还开设有让位孔,所述让位孔为长腰孔,长度大于导向轮。8. The cantilever single twisting machine according to claim 7 is characterized in that: the connecting plate is also provided with a clearance hole, and the clearance hole is a long waist hole, and its length is greater than the guide wheel. 9.根据权利要求7所述的悬臂单绞机,其特征在于:所述连接组件包括L型支架,L型支架固定在连接板的侧面上,所述L型支架上转动连接有两个导轮,两个所述导轮位于连接键的两端,对连接键限位。9. The cantilever single twisting machine according to claim 7 is characterized in that: the connecting assembly includes an L-shaped bracket, the L-shaped bracket is fixed on the side of the connecting plate, and two guide wheels are rotatably connected to the L-shaped bracket. The two guide wheels are located at both ends of the connecting key to limit the connecting key. 10.根据权利要求1所述的悬臂单绞机,其特征在于:所述底座上还固定有直线导轨,所述直线导轨位于两滑轨之间,所述直线导轨上固定有连接座,所述连接座与排线箱体连接。10. The cantilever single twisting machine according to claim 1 is characterized in that: a linear guide rail is also fixed on the base, the linear guide rail is located between the two slide rails, a connecting seat is fixed on the linear guide rail, and the connecting seat is connected to the wiring box.
CN202323615857.8U 2023-12-27 2023-12-27 Cantilever single strander Active CN221796581U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117533876A (en) * 2023-12-27 2024-02-09 江苏汉鼎线缆设备有限公司 Cantilever single strander

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117533876A (en) * 2023-12-27 2024-02-09 江苏汉鼎线缆设备有限公司 Cantilever single strander

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