CN220273486U - Flat wire forming equipment in flat wire motor - Google Patents
Flat wire forming equipment in flat wire motor Download PDFInfo
- Publication number
- CN220273486U CN220273486U CN202321941732.1U CN202321941732U CN220273486U CN 220273486 U CN220273486 U CN 220273486U CN 202321941732 U CN202321941732 U CN 202321941732U CN 220273486 U CN220273486 U CN 220273486U
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- flat wire
- box body
- forming
- wire
- straightening
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- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 238000005520 cutting process Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000004804 winding Methods 0.000 claims abstract description 15
- 239000003973 paint Substances 0.000 claims abstract description 8
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 4
- 238000004378 air conditioning Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 238000013461 design Methods 0.000 abstract description 6
- 238000010008 shearing Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model provides a flat wire forming device in a flat wire motor, which relates to the technical field of flat wire motor production, and comprises: the device comprises a box body, wherein a winding frame is arranged on one side of the box body, a receiving vehicle is arranged on the other side of the box body, a conveying block is arranged at the top of the box body, and a wire cutting mechanism is arranged on one side of the conveying block; the straightening mechanism is arranged at the top of the box body and is used for removing the stress of the flat wire; the peeling mechanism is arranged at one side of the straightening mechanism; a forming mechanism arranged at one side of the conveying block; and a receiving assembly arranged between the box body and the receiving car. The equipment is arranged through the matching of the straightening mechanism, the peeling mechanism, the forming mechanism and the material receiving component, so that the equipment integrates functions of flat wire uncoiling, straightening, paint skin removing, wire feeding, wire shearing, 3D forming and the like, saves the time for transporting workpieces midway, improves the overall production efficiency, is in modularized design, can replace corresponding functional modules according to different specifications of the produced flat wire, realizes multiple purposes, and meets the production of the flat wire with various specifications.
Description
Technical Field
The utility model relates to the technical field of flat wire motor production, in particular to a flat wire molding device in a flat wire motor.
Background
The flat wire motor is a motor adopting flat rectangular wires as stator windings, and compared with the traditional round wire motor, the flat wire motor has the advantages of high energy efficiency, high power density, high integration level and low cost, and is a development trend of new energy automobile motors.
In the process of producing the flat wire motor, because the production process steps of the flat wire motor are more, workers are required to transport the produced workpiece to the next station between each two steps, the time for transporting the workpiece is longer, the overall production efficiency is affected, and meanwhile, when flat wires with different specifications are produced, equipment on the whole production line is required to be replaced and debugged, so that the production process is very troublesome.
Disclosure of Invention
The utility model aims to solve the defects existing in the background technology, and provides equipment for forming flat wires in a flat wire motor, which integrates functions of uncoiling, straightening, removing paint, feeding wires, cutting wires, 3D forming and the like of the flat wires into a whole through the matching arrangement of a straightening mechanism, a peeling mechanism, a forming mechanism and a material receiving assembly, saves the time for transporting workpieces midway, improves the overall production efficiency, and is in modularized design, and can replace corresponding functional modules according to different specifications of the produced flat wires, thereby realizing one machine for multiple purposes and meeting the production of the flat wires with various specifications.
In order to achieve the above object, the present utility model provides a device for forming a flat wire in a flat wire motor, including:
the device comprises a box body, wherein a winding frame is arranged on one side of the box body, a receiving trolley is arranged on the other side of the box body, a conveying block is arranged at the top of the box body, and a wire cutting mechanism is arranged on one side of the conveying block;
the straightening mechanism is arranged at the top of the box body and is used for removing the stress of the flat wire;
the peeling mechanism is arranged at one side of the straightening mechanism and is used for removing the paint on the surface of the flat wire;
the forming mechanism is arranged at one side of the conveying block and is used for stamping and forming the flat wire; a kind of electronic device with high-pressure air-conditioning system
And the material receiving assembly is arranged between the box body and the material receiving vehicle and is used for collecting the formed flat wire.
Further, the alignment mechanism includes:
the guide block is arranged at the top of the box body;
the wire coil is arranged on the winding frame, one side of the winding frame is provided with a guide wheel, and a sensor is arranged on the winding frame;
two horizontal alignment structures and vertical alignment structure installed in the box upper surface.
Further, the two horizontal alignment structures and the vertical alignment structures are arranged in a staggered manner, and the guide wheel and the guide block are positioned on the same horizontal line.
Further, the peeling mechanism includes:
two mounting frames mounted on the top of the box body;
the motor is arranged at the top of the mounting frame, and a screw rod mechanism is arranged at the bottom of the motor;
the transverse cutting die and the vertical cutting die are respectively arranged on the two mounting frames, and the transverse cutting die is positioned on one side close to the straightening mechanism.
Further, the vertical cutting die is located near one side of the conveying block, an air cylinder is arranged at the top of the conveying block, two sections of belts are arranged on the surface of the conveying block, and a pressing block is arranged on each belt.
Further, the forming mechanism includes:
the forming die is arranged at the top of the box body;
the clamping jaw mechanism is arranged at the top of the forming die;
and the cam connecting rod mechanism is arranged at the top of the box body.
Further, the material receiving assembly includes:
the base is arranged in the box body and provided with a guide rod;
the switching mechanism is arranged on the guide rod;
and the full material sensor is arranged on the base.
The utility model provides equipment for molding a flat wire in a flat wire motor, which has the following beneficial effects:
the flat wire straightening device has the advantages that through the matching arrangement of the straightening mechanism, the peeling mechanism, the forming mechanism and the material receiving assembly, the device integrates the functions of flat wire uncoiling, straightening, paint removing, wire feeding, wire shearing, 3D forming and the like, saves the time for transporting workpieces midway, improves the overall production efficiency, and meanwhile, has a modularized design, can replace corresponding functional modules according to different specifications of the produced flat wire, realizes one machine for multiple purposes, and meets the production of the flat wire with various specifications.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
FIG. 2 is another angular schematic view of the overall structure of the present utility model.
Fig. 3 is a front view of the overall structure of the present utility model.
Fig. 4 is a top view of the overall structure of the present utility model.
Fig. 5 is a schematic diagram of a wire coil structure according to the present utility model.
Fig. 6 is a schematic view of an alignment mechanism of the present utility model.
Fig. 7 is a schematic view of the structure of the mounting frame of the present utility model.
Fig. 8 is a schematic diagram of a transmission block structure according to the present utility model.
Fig. 9 is a schematic view of a thread cutting mechanism according to the present utility model.
FIG. 10 is a schematic view of a molding mechanism according to the present utility model.
FIG. 11 is a schematic view of a guide bar according to the present utility model.
In fig. 1-11: 1. a case; 101. a guide block; 2. a winding frame; 201. wire coil; 202. a guide wheel; 203. a sensor; 3. a straightening mechanism; 301. a transverse alignment structure; 302. a vertical straightening structure; 4. a mounting frame; 401. a motor; 402. a screw rod mechanism; 403. transverse cutting the die; 404. vertically cutting the die; 5. a transfer block; 501. a cylinder; 502. a belt; 503. pressing the blocks; 6. a thread cutting mechanism; 7. a forming mechanism; 701. a jaw mechanism; 702. a forming die; 703. cam link mechanism; 8. a receiving vehicle; 801. a guide rod; 802. a switching mechanism; 803. and a full sensor.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It will be apparent that the described embodiments are only some, but not all, of the embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
The following disclosure provides many different embodiments or examples for implementing different structures of the present application. In order to simplify the disclosure of the present application, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. Furthermore, the present application may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not in themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present application provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize the application of other processes and/or the use of other materials.
The embodiment of the application provides a flat wire fashioned equipment in flat wire motor, flat wire fashioned equipment in this kind of flat wire motor can realize through alignment mechanism, peeling mechanism, forming mechanism and receive the cooperation setting of material subassembly, make this equipment collect flat wire to open a book, the alignment, remove lacquer skin, send line, cut line and 3D shaping etc. function in an organic wholely, save the time of transporting the work piece midway, improve holistic production efficiency, modular design simultaneously, can replace corresponding functional module according to the difference of production flat wire specification, realize a tractor serves several purposes, satisfy the production of multiple specification flat wire. The apparatus for molding a flat wire in the flat wire motor will be described in detail below. The following description of the embodiments is not intended to limit the preferred embodiments.
The present application is described in detail below with reference to the attached drawings and detailed description.
Example 1
Referring to fig. 1 to 11, an apparatus for forming a flat wire in a flat wire motor according to the present embodiment includes: the device comprises a box body 1, wherein a winding frame 2 is arranged on one side of the box body 1, a receiving car 8 is arranged on the other side of the box body 1, a conveying block 5 is arranged at the top of the box body 1, and a wire cutting mechanism 6 is arranged on one side of the conveying block 5; the straightening mechanism 3 is arranged at the top of the box body 1 and is used for removing the stress of the flat wire; the peeling mechanism is arranged at one side of the straightening mechanism 3 and is used for removing the paint on the surface of the flat wire; the forming mechanism 7 is arranged at one side of the conveying block 5 and is used for stamping and forming the flat wire; and a receiving assembly arranged between the box body 1 and the receiving car 8 and used for collecting the formed flat wire.
Wherein, through alignment mechanism 3, peeling mechanism, forming mechanism 7 and receive the cooperation setting of material subassembly, make this equipment collect flat wire uncoiling, alignment, remove lacquer skin, send line, cut line and 3D shaping etc. function in an organic wholely, save the time of transporting the work piece midway, improve holistic production efficiency, modularized design simultaneously, can replace corresponding functional module according to the difference of production flat wire specification, realize that a tractor serves several purposes, satisfy the production of multiple specification flat wire.
Example 2
On the basis of embodiment 1, the straightening mechanism 3 includes: a guide block 101 mounted on the top of the case 1; the wire coil 201 is arranged on the winding frame 2, one side of the winding frame 2 is provided with a guide wheel 202, and the winding frame 2 is provided with a sensor 203; the two horizontal alignment structures 301 and the vertical alignment structure 302 are arranged on the upper surface of the box body 1, the two horizontal alignment structures 301 and the vertical alignment structure 302 are staggered, and the guide wheel 202 and the guide block 101 are positioned on the same horizontal line.
When flat wire production, accessible drum 201 rotates to send the line, and the one section copper line is drawn forth from the drum in advance, makes the required dynamics of inlet wire little and controllable to send the length of line inlet wire through the accurate control of below sensor, realize automatic line inlet wire, then the flat wire is led to alignment mechanism 3 through guide block 101 and leading wheel 202, and carry out alignment processing to the flat wire through a plurality of horizontal alignment structures 301 of staggered arrangement and vertical alignment structure 302, straighten the flat wire from the bending state, get rid of flat wire stress when the alignment.
Example 3
On the basis of embodiment 2, the peeling mechanism includes: two mounting frames 4 mounted on the top of the case 1; the motor 401 is arranged at the top of the mounting frame 4, and a screw rod mechanism 402 is arranged at the bottom of the motor 401; the transverse cutting die 403 and the vertical cutting die 404 which are respectively arranged on the two mounting frames 4, the transverse cutting die 403 is positioned on one side close to the straightening mechanism 3, the vertical cutting die 404 is positioned on one side close to the conveying block 5, an air cylinder 501 is arranged at the top of the conveying block 5, two sections of belts 502 are arranged on the surfaces of the conveying block 5, two pressing blocks 503 are arranged on the belts 502, and the wire cutting mechanism 6 consists of a driving motor, a gear mechanism and a punching die.
The straightened flat wire is sent into a peeling mechanism, and at the moment, a motor 401 drives a screw rod mechanism 402 to operate, so that the screw rod mechanism 402 drives a transverse cutting die 403 and a vertical cutting die 404 to partially cut the surface of the flat wire, and paint coats in the transverse and vertical directions can be removed, and the paint coats are removed cleanly and thoroughly;
the peeled flat wire enters between the two pressing blocks 503, at the moment, the pressing blocks 503 are driven by the air cylinder 501 to press the belt 502 and the flat wire, so that the belt 502 drives the flat wire to advance during operation, the flat wire is transported into the wire cutting mechanism 6, the gear mechanism is driven by the driving motor to operate, the gear mechanism drives the punching die to cut the flat wire, and the special cutter can chamfer the cut-off part at the same time.
Example 4
On the basis of embodiment 3, the molding mechanism 7 includes: a forming die 702 mounted on the top of the case 1; a jaw mechanism 701 provided on top of the forming die 702; locate the cam link mechanism 703 at box 1 top, receive the material subassembly and include: the base is arranged in the box body 1, and a guide rod 801 is arranged on the base; a switching mechanism 802 provided on the guide bar 801; a fill sensor 803 mounted to the base.
Then, clamping jaw mechanism 701 presss from both sides the flat wire that cuts to forming die 702 department, then drive forming die 702 through cam link mechanism 703 and carry out two segmentation punching press, realize 3D shaping, then send the flat wire that forms to receiving car 8 through guide arm 801, and after full material sensor 803 detected receiving car 8 full material, switching mechanism 802 starts, make another receiving car 8 begin the material that receives, the flat wire transport is carried to the receiving car 8 of full material can be separated out, realize that the flat wire is opened a book, the alignment, remove the lacquer skin, send line, cut line and 3D shaping etc. function in an organic whole, the modularized design simultaneously, can replace corresponding functional module according to the difference of production flat wire specification, realize that a tractor serves several purposes, satisfy the production of multiple specification flat wire.
In the foregoing embodiments, the descriptions of the embodiments are emphasized, and for parts of one embodiment that are not described in detail, reference may be made to related descriptions of other embodiments.
The foregoing describes in detail a device for forming a flat wire in a flat wire motor provided in the embodiments of the present application, and specific examples are applied herein to illustrate the principles and embodiments of the present application, where the foregoing description of the embodiments is only for helping to understand the technical solution and core ideas of the present application; those of ordinary skill in the art will appreciate that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims (7)
1. An apparatus for shaping a flat wire in a flat wire motor, comprising:
the device comprises a box body, wherein a winding frame is arranged on one side of the box body, a receiving trolley is arranged on the other side of the box body, a conveying block is arranged at the top of the box body, and a wire cutting mechanism is arranged on one side of the conveying block;
the straightening mechanism is arranged at the top of the box body and is used for removing the stress of the flat wire;
the peeling mechanism is arranged at one side of the straightening mechanism and is used for removing the paint on the surface of the flat wire;
the forming mechanism is arranged at one side of the conveying block and is used for stamping and forming the flat wire; a kind of electronic device with high-pressure air-conditioning system
And the material receiving assembly is arranged between the box body and the material receiving vehicle and is used for collecting the formed flat wire.
2. The apparatus for forming a flat wire in a flat wire motor according to claim 1, wherein said straightening mechanism comprises:
the guide block is arranged at the top of the box body;
the wire coil is arranged on the winding frame, one side of the winding frame is provided with a guide wheel, and a sensor is arranged on the winding frame;
two horizontal alignment structures and vertical alignment structure installed in the box upper surface.
3. The apparatus for forming a flat wire in a flat wire motor according to claim 2, wherein two of said horizontal alignment structures and said vertical alignment structures are staggered in this way, and said guide wheel and said guide block are on the same horizontal line.
4. The apparatus for shaping a flat wire in a flat wire motor according to claim 1, wherein said peeling mechanism comprises:
two mounting frames mounted on the top of the box body;
the motor is arranged at the top of the mounting frame, and a screw rod mechanism is arranged at the bottom of the motor;
the transverse cutting die and the vertical cutting die are respectively arranged on the two mounting frames, and the transverse cutting die is positioned on one side close to the straightening mechanism.
5. The apparatus for forming a flat wire in a flat wire motor according to claim 4, wherein the vertical cutting die is located at a side close to the transfer block, an air cylinder is arranged at the top of the transfer block, two sections of belts are arranged on the surface of the transfer block, and a pressing block is arranged on each belt.
6. The apparatus for shaping a flat wire in a flat wire motor according to claim 1, wherein said shaping mechanism comprises:
the forming die is arranged at the top of the box body;
the clamping jaw mechanism is arranged at the top of the forming die;
and the cam connecting rod mechanism is arranged at the top of the box body.
7. The apparatus for forming a flat wire in a flat wire motor according to claim 1, wherein the take-up assembly comprises:
the base is arranged in the box body and provided with a guide rod;
the switching mechanism is arranged on the guide rod;
and the full material sensor is arranged on the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321941732.1U CN220273486U (en) | 2023-07-24 | 2023-07-24 | Flat wire forming equipment in flat wire motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321941732.1U CN220273486U (en) | 2023-07-24 | 2023-07-24 | Flat wire forming equipment in flat wire motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220273486U true CN220273486U (en) | 2023-12-29 |
Family
ID=89305696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321941732.1U Active CN220273486U (en) | 2023-07-24 | 2023-07-24 | Flat wire forming equipment in flat wire motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220273486U (en) |
-
2023
- 2023-07-24 CN CN202321941732.1U patent/CN220273486U/en active Active
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