CN216528422U - Inductor lead wire separated time setting device - Google Patents
Inductor lead wire separated time setting device Download PDFInfo
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- CN216528422U CN216528422U CN202122926906.4U CN202122926906U CN216528422U CN 216528422 U CN216528422 U CN 216528422U CN 202122926906 U CN202122926906 U CN 202122926906U CN 216528422 U CN216528422 U CN 216528422U
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- inductor
- assembly
- shaping
- lead wire
- lead
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- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 238000007493 shaping process Methods 0.000 claims abstract description 56
- 238000003825 pressing Methods 0.000 claims description 10
- 238000004513 sizing Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000000712 assembly Effects 0.000 description 11
- 238000000429 assembly Methods 0.000 description 11
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 210000002421 cell wall Anatomy 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003909 pattern recognition Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
The utility model discloses an inductor lead wire branching and shaping device which comprises a rack, a jig assembly, a shaping mechanism, a mold assembly and a wire branching mechanism, wherein the jig assembly is connected to the rack and provided with a containing position for containing an inductor, the shaping mechanism can shape a lead wire of the inductor placed at the containing position so that two lead wires of the inductor can be positioned on the same plane, the mold assembly is provided with a shaping groove for containing the lead wire, and the wire branching mechanism can separate the two lead wires and respectively press the two lead wires to the groove walls on two sides of the shaping groove for shaping. The utility model can separate two leads of the inductor and fix the placing positions of the two leads, reduce the amount of manual labor and improve the production efficiency and the degree of mechanization.
Description
Technical Field
The utility model relates to the technical field of inductor manufacturing, in particular to an inductor lead wire branching and shaping device.
Background
The existing inductor generally has two leads, and free ends of the two leads can be randomly placed in different positions in a production process, so that the free ends of the two leads are generally required to be separated and the placement positions of the two leads are fixed before the free ends of the leads are connected or subjected to power detection. At present to the part of two lead wire free ends and put the position fixed, it is generally accomplished through manual operation, and such production mode, its hand labor volume is great, leads to the cost of labor higher, and the level of mechanization is lower simultaneously, the production application of being not convenient for.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the utility model provides the lead wire branching and shaping device for the inductor, which firstly shapes the lead wires of the inductor through the shaping mechanism, and then the two lead wires are separated through the wire-dividing mechanism and are respectively pressed on the two side groove walls of the shaping groove, so that the two lead wires are shaped, the two lead wires of the inductor are separated and fixed in the placing positions, the labor intensity can be reduced, and the production efficiency and the mechanization degree are improved.
The wire dividing and shaping device for the lead wires of the inductor comprises a rack, and a jig assembly, a shaping mechanism, a mold assembly and a wire dividing mechanism which are connected to the rack, wherein the jig assembly is provided with an accommodating position for accommodating the inductor, the shaping mechanism can shape the lead wires of the inductor placed in the accommodating position so that the two lead wires of the inductor can be positioned on the same plane, the mold assembly is provided with a shaping groove for accommodating the lead wires, and the wire dividing mechanism can separate the two lead wires and respectively press the two lead wires to the groove walls on two sides of the shaping groove for shaping.
The inductor lead wire branching and shaping device provided by the embodiment of the utility model at least has the following beneficial effects: during the use, place the inductor in the holding position of tool subassembly, the lead wire of inductor stretches out from the setting, earlier carry out the plastic through the lead wire of plastic mechanism to the inductor, make two lead wires of inductor be in the coplanar, make two lead wires of inductor put into the setting groove of mould subassembly afterwards, rethread wire passing mechanism will be located two lead wires of setting groove and separate and compress tightly two lead wires in the both sides cell wall of setting groove respectively, make two lead wires stereotype, thereby realize making two lead wires of inductor separately and fix its locating position, can reduce the amount of manual labor, improve production efficiency and mechanization degree, be convenient for production and application.
According to some embodiments of the present invention, the jig assembly includes a jig base and a pressing plate movably connected to the jig base, the accommodating portion is of a recessed structure and disposed on the jig base, and the pressing plate can press the inductor in the accommodating portion.
According to some embodiments of the utility model, the shaping mechanism includes a first driving component and a clamping jaw component connected with the first driving component, the first driving component can drive the clamping jaw component to move relative to the jig component, and the clamping jaw component can clamp the lead of the inductor placed at the accommodating position.
According to some embodiments of the utility model, the die assembly comprises a die holder and a driver connected with the die holder, the shaping groove is arranged on the die holder, and the driver can drive the die holder to move up and down.
According to some embodiments of the utility model, the frame is provided with an avoidance port for accommodating the die holder, and the driver is arranged at the lower side of the frame.
According to some embodiments of the utility model, the wire dividing mechanism comprises two second driving assemblies and two distributing members connected with the second driving assemblies, the second driving assemblies can drive the two distributing members to move and be inserted between the two leads, and the second driving assemblies can drive the two distributing members to move back to back and can drive the two distributing members to move along the fixed groove.
According to some embodiments of the utility model, a lower portion of the poke-out member is provided with a guide surface capable of guiding the two leads apart.
According to some embodiments of the utility model, an upper side of the guide surface is provided with an arc-shaped facing capable of abutting against an outer surface of the lead.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural diagram of an inductor lead wire branching and shaping device according to an embodiment of the present invention;
FIG. 2 is a schematic side view of the inductor lead wire splitting and shaping apparatus shown in FIG. 1;
FIG. 3 is an enlarged view of portion A of FIG. 1;
fig. 4 is a schematic structural view of the jig assembly in fig. 1.
Reference numerals:
a frame 100, an avoidance port 101;
a jig assembly 200, a containing position 201, a jig base 210 and a pressing plate 220;
the shaping mechanism 300, the jaw assembly 310, the jaw piece 311;
the die assembly 400, the shaping groove 401, the die holder 410 and the driver 420;
the wire dividing mechanism 500, the distributing piece 510, the guide surface 511 and the arc-shaped facing surface 512;
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that if an orientation description is referred to, for example, the directions or positional relationships indicated by upper, lower, front, rear, left, right, etc., are based on the directions or positional relationships shown in the drawings, it is only for convenience of description and simplification of description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, if several, more than, less than, more than, above, below, or within words appear, several means are one or more, several means are two or more, more than, less than, more than, etc. are understood as not including the number, and more than, less than, within, etc. are understood as including the number.
If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1, an inductor lead wire branching and shaping device includes a rack 100, a jig assembly 200 connected to the rack 100, a shaping mechanism 300, a mold assembly 400, and a branching mechanism 500, wherein the jig assembly 200 has a receiving position 201 for receiving an inductor 1, the shaping mechanism 300 can shape a lead wire 2 of the inductor 1 placed in the receiving position 201, so that two lead wires 2 of the inductor 1 can be located on the same plane, the mold assembly 400 has a shaping groove 401 for receiving the lead wire 2, and the branching mechanism 500 can separate the two lead wires 2 and can respectively press the two lead wires 2 tightly against two side groove walls of the shaping groove 401 for shaping.
It can be understood that, as shown in fig. 1, when in use, the inductor 1 is placed in the accommodating position 201 of the jig assembly 200, the lead wires 2 of the inductor 1 extend out of the accommodating position 201, the lead wires 2 of the inductor 1 are shaped by the shaping mechanism 300, so that the two lead wires 2 of the inductor 1 are in the same plane, then the two lead wires 2 of the inductor 1 are placed in the shaping groove 401 of the mold assembly 400, the two lead wires 2 in the shaping groove 401 are separated by the wire-dividing mechanism 500, and the two lead wires 2 are respectively pressed on the two side groove walls of the shaping groove 401, so that the two lead wires 2 of the inductor 1 are shaped, and thus the two lead wires 2 of the inductor 1 are separated and fixed at the placing positions thereof, the labor intensity can be reduced, the production efficiency and the mechanization degree are improved, and the production and the application are facilitated.
In practical applications, a conveyor belt may be disposed on the frame 100, the jig assembly 200 may be disposed on the conveyor belt for conveying, and the specific structures of the jig assembly 200, the shaping mechanism 300, the mold assembly 400, the thread dividing mechanism 500, etc. may be set according to actual needs, which will not be described in detail herein, and will be described in detail below.
In some embodiments, the jig assembly 200 includes a jig base 210 and a pressing plate 220 movably connected to the jig base 210, the accommodating portion 201 is a recessed structure and disposed on the jig base 210, and the pressing plate 220 can press the inductor 1 in the accommodating portion 201.
It can be understood that, as shown in fig. 1 and fig. 4, the containing position 201 is a concave structure disposed on the jig base 210, when in use, the inductor 1 is placed on the containing position 201, the containing position 201 having a concave structure is used for positioning to limit the horizontal movement of the inductor 1, and then the inductor 1 in the containing position 201 is pressed by the pressing plate 220 to limit the vertical movement of the inductor 1, so that the placing and fixing of the inductor 1 in the containing position 201 are realized, the reliability of subsequent operation is improved, and the use is facilitated.
In practical application, the specific structure of the jig assembly 200 may also be changed according to practical needs, for example, it is fixed by clamping, the pressing plate 220 may be movably pressed on the inductor 1 or rotatably pressed on the inductor 1, and it may be pressed by driving members such as an air cylinder or by external pushing, moving, rotating, etc. and will not be described herein again.
In some embodiments, the reshaping mechanism 300 includes a first driving assembly (not shown) and a clamping jaw assembly 310 connected to the first driving assembly, the first driving assembly can drive the clamping jaw assembly 310 to move relative to the jig assembly 200, and the clamping jaw assembly 310 can clamp the lead 2 of the inductor 1 placed in the containing position 201.
It can be appreciated that, as shown in fig. 1 and fig. 2, the clamping jaw assembly 310 may include a pneumatic finger (not shown) and two clamping jaw members 311 connected to the pneumatic finger, so as to drive the two clamping jaw members 311 to rotate relatively to open and close, thereby achieving a clamping effect, and the structure is simple and convenient to use; first drive assembly can be by removing seat, cylinder and slide rail etc. and constitute, removes the seat and passes through slide rail sliding connection in frame 100, and the cylinder is connected with removing the seat drive in order to be used for driving to remove the seat and remove, sets up the cylinder in addition on removing the seat and is connected with pneumatic finger.
During the use, the cylinder that is connected with the drive of moving seat orders about it, drives the clamping jaw subassembly 310 on it and removes, the cylinder that sets up on moving seat orders about clamping jaw subassembly 310 and removes to the lead wire 2 department of the inductor 1 of tool subassembly 200 along the fore-and-aft direction, pneumatic finger orders about gripper member 311 and rotates relatively and opens and shuts, the left end of centre gripping lead wire 2, the cylinder that is connected with the drive of moving seat afterwards orders about moving seat and moves right, make clamping jaw subassembly 310 centre gripping lead wire 2 move right to straighten out with fingers or straighten lead wire 2, make two lead wires 2 be in same horizontal plane, make things convenient for subsequent separated time design operation.
In practical application, the shaping mechanism 300 may further realize clamping and flattening the lead 2 by arranging two flat plates to move relatively, so that the two lead 2 can be located on the same plane, or realize rolling shaping of the lead 2 by arranging a flat plate and a rolling wheel to cooperate, so that the two lead 2 can be located on the same plane, the specific structures of the first driving assembly and the clamping jaw assembly 310 may also be set according to the actual use requirement, for example, the first driving assembly 310 may be composed of a plurality of drivers such as a motor, an air cylinder, and a hydraulic cylinder, and it may realize moving actions through a connecting rod structure or a lead screw structure, or rotate the clamping jaw assembly 310 to the lead 2 to clamp the lead 2, the clamping jaw assembly 310 may be a clamping manipulator, and the two clamping jaw members 311 may also be driven to move respectively through two air cylinders to realize relative movement or rotation opening and closing, and will not be described in detail herein.
In some embodiments, the mold assembly 400 includes a mold base 410 and a driver 420 connected to the mold base 410, wherein the shaping slot 401 is disposed on the mold base 410, and the driver 420 can drive the mold base 410 to move up and down.
It can be understood that, as shown in fig. 1 and fig. 2, when in use, the driver 420 drives the die holder 410 to move up and down, so that the lead 2 of the inductor 1 placed in the jig assembly 200 can be placed in the shaping groove 401 of the die holder 410, and the structure is simple and convenient to use. In practical application, the die holder 410 may also be fixedly disposed, and a driving motor may be connected to the jig holder 210 to drive the jig holder 210 to move toward the die holder 410, so that the lead 2 can be placed in the shaping groove 401 of the die holder 410, and the specific structure of the die assembly 400 may be changed according to practical use requirements, which is not limited herein.
In some embodiments, the frame 100 is provided with an evacuation port 101 for receiving the mold base 410, and the driver 420 is disposed at the lower side of the frame 100. It can be understood that, as shown in fig. 1, by providing the avoiding opening 101 for the mold seat 410 on the rack 100, when in use, the mold seat 410 can be driven by the driver 420 to move upwards and extend out of or move downwards from the avoiding opening 101 and retract to the avoiding opening 101, which is beneficial to avoiding interference and collision with the shaping mechanism 300 during action and improving the use reliability. In practical application, the avoiding opening 101 can be set according to practical use requirements.
In some embodiments, the wire dividing mechanism 500 includes two second driving assemblies (not shown in the drawings) and two second driving assemblies 510 connected to the second driving assemblies, the second driving assemblies can drive the two second driving assemblies 510 to move and be inserted between the two wires 2, and the second driving assemblies can drive the two second driving assemblies 510 to move back to back and move along the shaping groove 401.
It can be understood that, as shown in fig. 1 and fig. 2, the second driving assembly may be composed of a pneumatic finger, a motor, a synchronous belt, a cylinder, a moving seat, a sliding rail, etc., the pneumatic finger is drivingly connected to the two sub-shifting members 510 to drive the two sub-shifting members 510 to move back to back, and the structure is simple and reasonable and is convenient to use; remove the seat and pass through slide rail sliding connection in frame 100, the motor is connected with the hold-in range drive, and the hold-in range is connected with removing the seat to make the motor drive through the hold-in range remove the seat and remove about, the cylinder sets up on removing the seat and is connected with pneumatic finger drive, in order to be used for driving to order to move up and down with the branch piece 510 of dialling that pneumatic finger is connected.
When the device is used, the motor drives the moving seat to move left and right through the synchronous belt, drives the air cylinder, the pneumatic finger and the distributing piece 510 to move, and the like, so that the distributing piece 510 moves to the position above the left side of the shaping groove 401, the air cylinder drives the pneumatic finger to move downwards, so that the two distributing pieces 510 can be inserted between the two lead wires 2 on the left side of the shaping groove 401, then the motor continuously drives the moving seat to move right, so that the two distributing pieces 510 move right along the shaping groove 401, meanwhile, the pneumatic finger drives the two distributing pieces 510 to move back to back, the two distributing pieces 510 enable the two lead wires 2 to be respectively pressed on the two side groove walls of the shaping groove 401, the distributing piece 510 can move left and right along the shaping groove 401 in a reciprocating mode, so that the two lead wires 2 are respectively pressed on the two side groove walls of the shaping groove 401 for shaping, the shaping groove 401 can be set to be smaller in the side close to the jig assembly 200 than the groove width on the side far from the jig assembly 200, so as to realize the separation of the two leads 2 and fix the placing position thereof.
During practical application, the second driving assembly can be set according to practical use requirements, and can be composed of a motor, an air cylinder, a hydraulic cylinder and other drivers, and can move through a connecting rod structure or a screw rod structure, and the distributing piece 510 can also move through the driving of the two drivers respectively, so as to realize the mutual back movement of the distributing piece, besides the above structure, the wire distributing mechanism 500 can also recognize the placing condition of the lead 2 through a pattern recognition system, and can clamp through a clamping manipulator, so that the lead can be separated and respectively pressed on the two side groove walls of the shaping groove 401 for shaping, and further description is omitted herein.
In some embodiments, the lower portion of the distributor 510 is provided with a guide surface 511 capable of guiding the two leads 2 apart. It can be understood that, as shown in fig. 2 and 3, the lower portion of the side-dial 510 is provided with an inclined guide surface 511, so that when the two side-dial 510 are mated, the lower portion thereof has a substantially inverted triangle structure, and when the side-dial is inserted between two leads 2, the guide surface 511 can guide the two leads 2 to be separated, so that the side-dial 510 can be conveniently inserted between the two leads 2, and is convenient to use. In practical application, the guide surface 511 may also have a cambered surface structure, and may be set according to practical needs, which is not limited herein.
In some embodiments, the upper side of the guide surface 511 is provided with an arc facing 512, and the arc facing 512 can abut against the outer surface of the lead 2. It can be understood that, as shown in fig. 2 and 3, the arc-shaped facing 512 is disposed on the upper side of the guide surface 511, so that when the lead 2 is pressed against the groove wall of the sizing groove 401 for sizing, the arc-shaped facing 512 can abut against the outer surface of the lead 2, thereby achieving a better wire pressing effect and facilitating use. In practical applications, the arc facing 512 may be varied according to the size of the lead 2, and is not limited herein.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (8)
1. The utility model provides an inductor lead wire separated time setting device which characterized in that includes:
a frame (100);
the jig assembly (200) is connected to the rack (100) and is provided with a containing position (201) for containing the inductor (1);
a shaping mechanism (300) which is connected to the rack (100) and can shape the leads (2) of the inductor (1) placed in the accommodating position (201) so that the two leads (2) of the inductor (1) can be in the same plane;
a die assembly (400) connected to the frame (100) and having a shaped groove (401) for receiving the lead (2);
the wire dividing mechanism (500) is connected to the rack (100), and the wire dividing mechanism (500) can separate the two leads (2) and can respectively press the two leads (2) to the two side groove walls of the shaping groove (401) for shaping.
2. The inductor lead wire sizing apparatus of claim 1,
the jig assembly (200) comprises a jig base (210) and a pressing plate (220) movably connected to the jig base (210), the containing position (201) is of a concave structure and is arranged on the jig base (210), and the pressing plate (220) can be pressed on the inductor (1) in the containing position (201).
3. The inductor lead wire sizing apparatus of claim 1,
the shaping mechanism (300) comprises a first driving assembly and a clamping jaw assembly (310) connected with the first driving assembly, the first driving assembly can drive the clamping jaw assembly (310) to move relative to the jig assembly (200), and the clamping jaw assembly (310) can clamp a lead (2) of the inductor (1) placed in the containing position (201).
4. The inductor lead wire sizing apparatus of claim 1,
the die assembly (400) comprises a die holder (410) and a driver (420) connected with the die holder (410), the shaping groove (401) is formed in the die holder (410), and the driver (420) can drive the die holder (410) to move up and down.
5. The inductor lead wire sizing apparatus of claim 4,
the die holder is characterized in that an avoiding opening (101) for accommodating the die holder (410) is formed in the rack (100), and the driver (420) is arranged on the lower side of the rack (100).
6. The inductor lead wire sizing apparatus of claim 1,
the wire dividing mechanism (500) comprises a second driving assembly and a wire dividing and poking piece (510) connected with the second driving assembly, the wire dividing and poking piece (510) is provided with two wires, the second driving assembly can drive the two wire dividing and poking pieces (510) to move and be inserted into two wires (2), the second driving assembly can drive the two wire dividing and poking pieces (510) to move back to back and drive the two wire dividing and poking pieces (510) to move along the fixed groove (401).
7. The inductor lead wire sizing apparatus of claim 6,
the lower part of the poking part (510) is provided with a guide surface (511) capable of guiding the two leads (2) to be separated.
8. The inductor lead wire sizing apparatus of claim 7,
an arc-shaped attaching surface (512) is arranged on the upper side of the guide surface (511), and the arc-shaped attaching surface (512) can be abutted to the outer surface of the lead (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122926906.4U CN216528422U (en) | 2021-11-25 | 2021-11-25 | Inductor lead wire separated time setting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122926906.4U CN216528422U (en) | 2021-11-25 | 2021-11-25 | Inductor lead wire separated time setting device |
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| Publication Number | Publication Date |
|---|---|
| CN216528422U true CN216528422U (en) | 2022-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122926906.4U Active CN216528422U (en) | 2021-11-25 | 2021-11-25 | Inductor lead wire separated time setting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114050049A (en) * | 2021-11-25 | 2022-02-15 | 中山市科彼特自动化设备有限公司 | Inductor lead branching and shaping device and method |
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2021
- 2021-11-25 CN CN202122926906.4U patent/CN216528422U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114050049A (en) * | 2021-11-25 | 2022-02-15 | 中山市科彼特自动化设备有限公司 | Inductor lead branching and shaping device and method |
| CN114050049B (en) * | 2021-11-25 | 2024-12-20 | 中山市科彼特自动化设备有限公司 | Inductor lead wire splitting and shaping device and lead wire splitting and shaping method |
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