CN220261697U - Melting device for processing high polymer material - Google Patents
Melting device for processing high polymer material Download PDFInfo
- Publication number
- CN220261697U CN220261697U CN202321909775.1U CN202321909775U CN220261697U CN 220261697 U CN220261697 U CN 220261697U CN 202321909775 U CN202321909775 U CN 202321909775U CN 220261697 U CN220261697 U CN 220261697U
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- fixedly connected
- conical gear
- wall
- melting
- polymer material
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- 238000002844 melting Methods 0.000 title claims abstract description 70
- 230000008018 melting Effects 0.000 title claims abstract description 70
- 239000002861 polymer material Substances 0.000 title claims abstract description 30
- 238000003756 stirring Methods 0.000 claims abstract description 41
- 238000007599 discharging Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000003723 Smelting Methods 0.000 claims 2
- 239000000463 material Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229920001002 functional polymer Polymers 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920013657 polymer matrix composite Polymers 0.000 description 1
- 239000011160 polymer matrix composite Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
Abstract
The utility model relates to the technical field of polymer material processing, and discloses a melting device for polymer material processing, which comprises a melting tank, wherein a connecting shell is rotationally connected to the middle side of the inside of the melting tank, a first conical gear is fixedly connected to the top end of the connecting shell, a second conical gear is connected to the outer wall of the right side of the first conical gear in a meshed manner, a third conical gear is connected to the outer wall of the upper side of the second conical gear in a meshed manner, a stirring rod is fixedly connected to the middle side of the bottom of the third conical gear, and a plurality of stirring blades are fixedly connected to the outer wall of the stirring rod in an equidistant manner. According to the utility model, through the matching arrangement of the melting tank, the connecting shell, the first conical gear, the second conical gear, the third conical gear, the stirring rod, the stirring blade, the L-shaped connecting plate and the stirring plate, the stirring plate on the L-shaped connecting plate and the stirring blade on the stirring rod can reversely operate by utilizing the matching of the connecting shell, the second conical gear, the first conical gear and the third conical gear.
Description
Technical Field
The utility model relates to the technical field of polymer material processing, in particular to a melting device for polymer material processing.
Background
The polymer material is also called as polymer material, and is a material formed by taking a polymer compound as a matrix and adding other additives (auxiliary agents), and is classified into a natural polymer material and a synthetic polymer material according to sources, and is classified into a rubber, a fiber, a plastic, a polymer adhesive, a polymer coating, a polymer matrix composite material and the like according to characteristics, and is classified into a general polymer material, a special polymer material and a functional polymer material according to material application functions.
Along with the development of science and technology, polymer materials are widely applied to daily life of people, and before polymer materials can be put into use, a series of processing needs to be carried out, melting is one of them procedure, traditional melting device needs to be manually cut and process materials before melting, and in putting into melting tank, the process is comparatively troublesome, and traditional melting tank can only carry out unidirectional stirring, stirring structure is single, thereby the melting rate is slower, work efficiency is lower, so a brand-new melting device for polymer material processing is needed.
Disclosure of Invention
In order to make up the defects, the utility model provides a melting device for processing a polymer material, and aims to solve the problems that the traditional melting device in the prior art is single in structure, only can perform unidirectional stirring, is low in melting rate and cannot crush materials.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a high polymer material processing is with melting device, includes the melting tank, the inside middle side of melting tank rotates and is connected with the connection shell, the top fixedly connected with conical gear one of connection shell, conical gear one's right side outer wall meshing is connected with conical gear two, conical gear two's upside outer wall meshing is connected with conical gear three, conical gear three's bottom middle side fixedly connected with puddler, the outer wall equidistance fixedly connected with of puddler a plurality of stirring vane, the outer wall below fixedly connected with two L type fishplates of connection shell, two equal equidistance fixedly connected with a plurality of stirring boards in one side of approximation of L type fishplate bar.
As a further description of the above technical solution:
the top left side fixedly connected with charge-in pipeline of melting jar, the top fixedly connected with processing case of charge-in pipeline, the top fixedly connected with feeder hopper of processing case, the inside top rotation of processing case is connected with two column spinner, the equal distance fixedly connected with of outer wall of column spinner a plurality of crushing cutter wheels, two the equal fixedly connected with gear of one end of column spinner, right side the drive end of axle fixedly connected with motor is passed through to the outer wall mid-side of gear, two the gear is the meshing connection.
As a further description of the above technical solution:
the top right side fixedly connected with supporting shoe of melting jar, the top fixedly connected with servo motor of supporting shoe, servo motor's drive end passes through axle fixed connection in the outer wall medial side of conical gear two.
As a further description of the above technical solution:
the top right side of melting tank is provided with the heater, the bottom fixedly connected with heat conduction pipe of heater, the inside of heat conduction pipe is provided with heating coil, heating coil and heater are electric connection.
As a further description of the above technical solution:
the bottom middle side fixedly connected with discharging pipe of melting jar, the bottom fixedly connected with conveyer pipe of discharging pipe, the one end fixedly connected with pump body's of conveyer pipe input, the output fixedly connected with output tube of pump body, the outer wall of discharging pipe is provided with the electronic valve.
As a further description of the above technical solution:
the outer wall downside fixedly connected with solid fixed ring of melting tank, gu fixed ring's bottom fixedly connected with a plurality of bracing pieces, the bottom fixedly connected with bottom plate of bracing piece.
As a further description of the above technical solution:
the outer wall of puddler rotates to be connected in the inside of coupling shell to run through the conical gear one.
The utility model has the following beneficial effects:
1. according to the utility model, through the matching arrangement of the melting tank, the connecting shell, the first conical gear, the second conical gear, the third conical gear, the stirring rod, the stirring blade, the L-shaped connecting plate and the stirring plate, the stirring plate on the L-shaped connecting plate and the stirring blade on the stirring rod can reversely operate by utilizing the matching of the connecting shell, the second conical gear, the first conical gear and the third conical gear, so that the melting rate of the high polymer material in the melting tank is accelerated, and the working efficiency is better improved.
2. According to the utility model, through the matching arrangement of the feeding pipeline, the processing box, the feeding hopper, the rotary column, the crushing cutter wheel, the gears and the motor, one of the gears is driven to rotate by the motor, so that the right gear drives the left gear to rotate, the crushing cutter wheel on the rotary column is driven to operate, and the materials added into the melting tank can be cut and crushed, so that the materials can be more conveniently fed, the trouble of manually cutting the materials is reduced, and the whole operation is more convenient.
Drawings
FIG. 1 is a perspective view of a melting device for processing a polymer material according to the present utility model;
FIG. 2 is a schematic cross-sectional view of a melting tank of a melting device for processing polymer materials according to the present utility model;
fig. 3 is a schematic view of the position of a crushing cutter wheel of the melting device for processing polymer materials.
Fig. 4 is an enlarged view at a in fig. 2.
Legend description:
1. a melting tank; 2. a connection housing; 3. a first conical gear; 4. a second bevel gear; 5. a conical gear III; 6. a stirring rod; 7. stirring blades; 8. an L-shaped connecting plate; 9. a stirring plate; 10. a feed conduit; 11. a treatment box; 12. a feed hopper; 13. a spin column; 14. crushing cutter wheels; 15. a gear; 16. a motor; 17. a servo motor; 18. a heater; 19. a heat conduction pipe; 20. a heating coil; 21. a discharge pipe; 22. a delivery tube; 23. a pump body; 24. an output pipe; 25. an electronic valve; 26. a fixing ring; 27. a support rod; 28. a bottom plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, one embodiment provided by the present utility model is: the utility model provides a high polymer material processing is with melting device, including melting jar 1, the inside middle side of melting jar 1 rotates and is connected with coupling shell 2, the top fixedly connected with conical gear one 3 of coupling shell 2, conical gear one 3's right side outer wall meshing is connected with conical gear two 4, conical gear two 4's upside outer wall meshing is connected with conical gear three 5, conical gear three 5's bottom middle side fixedly connected with puddler 6, a plurality of stirring vane 7 of outer wall equidistance fixedly connected with of puddler 6, two L type fishplates 8 of outer wall below fixedly connected with of coupling shell 2, a plurality of stirring boards 9 of equal equidistance fixedly connected with in the nearly one side of two L type fishplates 8.
The conical gear I3 and the conical gear III 5 are driven to operate through the conical gear II 4, the connecting shell 2 connected with the conical gear I3 and the stirring rod 6 connected with the conical gear III 5 operate in the direction, the stirring plate 9 connected with the L-shaped connecting plate 8 is driven to rotate through the connecting shell 2, the stirring blades 7 are driven to rotate through the stirring rod 6, the stirring blades 7 and the stirring plate 9 are arranged in a staggered mode, and the materials in the melting tank 1 are enabled to be better in melting effect and better in accelerating melting rate through the reverse operation of the stirring blades 7 and the stirring plate 9.
The top left side fixedly connected with feeding pipeline 10 of melting tank 1, the top fixedly connected with processing case 11 of feeding pipeline 10, the top fixedly connected with feeder hopper 12 of processing case 11, the inside top rotation of processing case 11 is connected with two column rotations 13, the outer wall equidistance fixedly connected with of column rotations 13 smashes cutter wheel 14, the equal fixedly connected with gear 15 of one end of two column rotations 13, the drive end of the outer wall mid-side through axle fixedly connected with motor 16 of right side gear 15, two gears 15 are the meshing connection.
The motor 16 is started through the controller, the right side gear 15 is driven to rotate, the right side gear 15 drives the left side gear 15 to operate, thereby the crushing cutter wheel 14 on the rotary column 13 is driven to operate, the crushing cutter wheel 14 is utilized to crush the materials entering the processing box 11 from the feeding hopper 12, the crushed materials enter the melting tank 1 from the feeding pipeline 10, the two gears 15 are positioned on one side of the outer wall of the processing box 11, the crushing cutter wheels 14 on the left side and the right side are arranged in a staggered manner, so that the crushing cutter wheels 14 on the left side can not interfere with each other in operation, the top end of the feeding pipeline 10 is arranged on the right side of the bottom of the processing box 11 in an inclined manner, and the left side materials can slide into the feeding pipeline 10 conveniently.
The right side of the top of the melting tank 1 is fixedly connected with a supporting block, the top end of the supporting block is fixedly connected with a servo motor 17, and the driving end of the servo motor 17 is fixedly connected to the middle side of the outer wall of the conical gear II 4 through a shaft.
The second bevel gear 4 is driven to run by the arranged servo motor 17, and the servo motor 17 can be controlled by a controller.
The top right side of melting tank 1 is provided with heater 18, and the bottom fixedly connected with heat pipe 19 of heater 18, the inside of heat pipe 19 is provided with heating coil 20, and heating coil 20 is electric connection with heater 18.
The material in the melting tank 1 is heated and melted by the cooperation of the heater 18, the heat pipe 19, and the heating coil 20.
The bottom middle side fixedly connected with discharging pipe 21 of melting jar 1, the bottom fixedly connected with conveyer pipe 22 of discharging pipe 21, the one end fixedly connected with pump body 23's of conveyer pipe 22 input, the output fixedly connected with output tube 24 of pump body 23, the outer wall of discharging pipe 21 is provided with electronic valve 25.
The electronic valve 25 is matched with the controller, can be remotely controlled, and utilizes the matched arrangement of the discharging pipe 21, the conveying pipe 22, the pump body 23, the output pipe 24 and the electronic valve 25 to discharge the molten materials in the melting tank 1.
The outer wall downside fixedly connected with solid fixed ring 26 of melting tank 1, the bottom fixedly connected with of solid fixed ring 26 is a plurality of bracing pieces 27, the bottom fixedly connected with bottom plate 28 of bracing piece 27.
The fixing ring 26, the supporting rod 27 and the bottom plate 28 are used for supporting and fixing the melting tank 1, so that the melting tank 1 is more stable in the operation process.
The outer wall of the stirring rod 6 is rotatably connected inside the connecting shell 2 and penetrates the first conical gear 3.
Working principle: when the device is used, the material to be melted is placed in the feed hopper 12, the material enters the treatment box 11 through the feed hopper 12, the motor 16 is started, the motor 16 is utilized to drive the right side gear 15 to rotate through the rotating shaft, thereby the right side gear 15 drives the left side gear 15 to rotate, the rotating column 13 connected to the gear 15 rotates, the crushing cutter wheel 14 operates through the operation of the rotating column 13, the crushing cutter wheel 14 cuts and crushes the material, the crushed material enters the melting tank 1 through the feeding pipeline 10, the heater 18, the heat pipe 19 and the heating coil 20 are matched, the melting tank 1 is heated, the material in the melting tank 1 is melted, the servo motor 17 is started, the servo motor 17 is utilized to drive the bevel gear two 4 to rotate, the bevel gear one 3 and the bevel gear three 5 are driven to reversely rotate through the bevel gear two 4, the connecting shell 2 and the stirring rod 6 are operated, the stirring plate 9 on the L-shaped connecting plate 8 is matched with the stirring blade 7 on the stirring rod 6, the material in the melting tank 1 is rapidly stirred, the melting rate is increased, the melting tank is well melted, the melting valve is opened through the heating pipe 21, the discharging pipe 21 and the discharging pipe 22 are opened, and the discharging pipe 22 is well arranged, and the discharging speed is well arranged, and the pump body is opened, and the material is discharged through the discharging valve is well, and the 21, and the material is well 21, and the after the melting is heated.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (7)
1. The utility model provides a polymer material processing is with melting device, includes melting tank (1), its characterized in that: the inside middle side rotation of melting tank (1) is connected with coupling shell (2), the top fixedly connected with conical gear one (3) of coupling shell (2), conical gear two (4) are connected with in the right side outer wall meshing of conical gear one (3), conical gear three (5) are connected with in the upside outer wall meshing of conical gear two (4), side fixedly connected with puddler (6) in the bottom of conical gear three (5), a plurality of stirring vane (7) of outer wall equidistance fixedly connected with of puddler (6), two L type fishplates (8) are connected with to the outer wall below of coupling shell (2), a plurality of stirring board (9) of equal equidistance fixedly connected with in the nearly one side of L type fishplate bar (8).
2. The melting apparatus for processing a polymer material according to claim 1, wherein: the utility model discloses a smelting pot, including melting tank (1), top left side fixedly connected with feeding tube (10), top fixedly connected with processing case (11) of feeding tube (10), the top fixedly connected with feeder hopper (12) of processing case (11), the inside top rotation of processing case (11) is connected with two column spinner (13), the outer wall equidistance fixedly connected with of column spinner (13) a plurality of crushing cutter wheel (14), two the equal fixedly connected with gear (15) of one end of column spinner (13), the right side the drive end of motor (16) is passed through to the outer wall middle side of gear (15), two gear (15) are meshing connection.
3. The melting apparatus for processing a polymer material according to claim 1, wherein: the right side of top of melting jar (1) fixedly connected with supporting shoe, the top fixedly connected with servo motor (17) of supporting shoe, the drive end of servo motor (17) is in the outer wall medial side of conical gear two (4) through axle fixed connection.
4. The melting apparatus for processing a polymer material according to claim 1, wherein: the top right side of melting tank (1) is provided with heater (18), the bottom fixedly connected with heat pipe (19) of heater (18), the inside of heat pipe (19) is provided with heating coil (20), heating coil (20) are electric connection with heater (18).
5. The melting apparatus for processing a polymer material according to claim 1, wherein: the bottom middle side fixedly connected with discharging pipe (21) of smelting pot (1), the bottom fixedly connected with conveyer pipe (22) of discharging pipe (21), the input of the one end fixedly connected with pump body (23) of conveyer pipe (22), the output fixedly connected with output tube (24) of pump body (23), the outer wall of discharging pipe (21) is provided with electronic valve (25).
6. The melting apparatus for processing a polymer material according to claim 1, wherein: the bottom end of the fixing ring (26) is fixedly connected with a plurality of supporting rods (27), and the bottom ends of the supporting rods (27) are fixedly connected with a bottom plate (28).
7. The melting apparatus for processing a polymer material according to claim 1, wherein: the outer wall of the stirring rod (6) is rotatably connected inside the connecting shell (2) and penetrates through the first conical gear (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321909775.1U CN220261697U (en) | 2023-07-20 | 2023-07-20 | Melting device for processing high polymer material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321909775.1U CN220261697U (en) | 2023-07-20 | 2023-07-20 | Melting device for processing high polymer material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220261697U true CN220261697U (en) | 2023-12-29 |
Family
ID=89318804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321909775.1U Active CN220261697U (en) | 2023-07-20 | 2023-07-20 | Melting device for processing high polymer material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220261697U (en) |
-
2023
- 2023-07-20 CN CN202321909775.1U patent/CN220261697U/en active Active
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