CN220245114U - Monofilament stranding tension control device - Google Patents
Monofilament stranding tension control device Download PDFInfo
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- CN220245114U CN220245114U CN202321986207.1U CN202321986207U CN220245114U CN 220245114 U CN220245114 U CN 220245114U CN 202321986207 U CN202321986207 U CN 202321986207U CN 220245114 U CN220245114 U CN 220245114U
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- 230000008093 supporting effect Effects 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides a monofilament stranding tension control device, which comprises a mounting plate, wherein a mounting ring is arranged in the middle of the mounting plate and is rotationally connected with the mounting plate, a control component for controlling the tension of a guide wire is arranged in the mounting ring, and an auxiliary control component and a mounting component fixedly mounted with the mounting plate are arranged at the end part of the control component; the control assembly comprises a support plate, an assembling plate, a control plate, a first electric push rod and a control block, wherein one end of the support plate is provided with the assembling plate which is connected with the mounting assembly, the other end of the support plate is provided with the control plate, the support plate is rotationally hinged with the middle part of the control plate, and the control plates are twoThe ends are provided with control blocks. The control board in the control component drives the control block to rotate by taking the support plate as a point, the rotating control block can bend the moving twisting route of the wires, and the twisting tension of the wires is changed according to the rotating amplitude of the control block, so that the tension control device is convenient to control the wires to be in a tension range suitable for twisting for monofilament twisting 。
Description
Technical Field
The utility model relates to the technical field of cable production, in particular to a monofilament stranding tension control device.
Background
In the cable production process, in order to improve the flexibility, the anti-interference capability and the mechanical strength of the cable, the cable is produced in a twisting mode, wherein the twisting of the cable means that two or more wires are twisted together in a certain mode to form an integral structure;
when a plurality of wires are twisted, as shown in figure 7 of the specification, a paying-off device is used for enabling the plurality of wires (copper wires, aluminum wires and the like) to pass through a guide hole of a twisting guide disc and enter a shaping device, and when the twisting guide disc rotates, the plurality of wires can be wound together to form a spiral monofilament and pass through the shaping device;
in the process that the wires pass through the shaping device in a twisting way, in order to ensure the twisting quality of the wires, the tension of the wires is controlled, and the common tension control mode is to change the twisting speed, the twisting force and the like;
however, in the tension control method, although the tension of the wires can be controlled, when the wires are twisted and pass through the shaping device, the situation that the tension of the single wires is different still easily occurs, and at this time, the normal twisting of the wires is not affected, but the quality of a monofilament formed by twisting the wires is reduced to a certain extent;
in summary, there is a need for a monofilament stranding tension control device that facilitates equal tension stranding.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a monofilament stranding tension control device which solves the problems in the background art.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
the monofilament stranding tension control device comprises a mounting plate, wherein a mounting ring is arranged in the middle of the mounting plate and is rotationally connected with the mounting plate, a control assembly for controlling the tension of a guide wire is arranged in the mounting ring, and an auxiliary control assembly and a mounting assembly fixedly mounted with the mounting plate are arranged at the end part of the control assembly;
the control assembly comprises a support plate, an assembling plate, a control plate, first electric push rods and a control block, wherein one end of the support plate is provided with the assembling plate which is used for being connected with the mounting assembly, the other end of the support plate is provided with the control plate, the support plate is rotationally hinged with the middle part of the control plate, both ends of the control plate are provided with the control block, the middle part of the control block is provided with a threading opening, the bottom surface of the assembling plate is provided with the first electric push rods, the first electric push rods are in mirror image distribution, and the end parts of the first electric push rods are in sliding connection with the side surfaces of the control plate;
the bottom end of the mounting plate is provided with a mounting table, and the top surface of one end of the mounting table, which is away from the mounting plate, is provided with a shaping device;
the control components and the mounting components are distributed in a circular array in the mounting ring.
Further, the control block is internally provided with a second electric push rod, the threading port is internally provided with a first limiting wheel and a second limiting wheel, and the first limiting wheel is rotationally connected with the end part of the second electric push rod.
Further, the mounting assembly comprises a mounting box, the mounting box is arranged on the inner side of the mounting ring, a mounting groove is formed in the mounting box, and the mounting groove is in sliding clamping with the assembly plate;
the installation box one end is equipped with the installation piece, and the fixed orifices has been seted up at the installation piece middle part.
Further, the fixed block is arranged at one end of the assembly plate, the fixed block and the assembly plate are of an L-shaped structure, and a fixing bolt in threaded connection with the fixing hole is arranged in the middle of the fixed block.
Furthermore, the two ends of the installation box are respectively provided with a supporting arm, the supporting arms are distributed in a mirror image mode, and the intervals of the oppositely arranged supporting arms are the same as the thickness of the control block.
Further, the support arm is arc-shaped structure, and the inside of the support arm is connected with the outside of the control block in a sliding way.
Further, the outside of the supporting arm is provided with fixed columns which are distributed in a circular array.
The utility model provides a monofilament stranding tension control device. Compared with the prior art, the method has the following beneficial effects:
the control board in the control component drives the control block to rotate by taking the support plate as a point, the rotating control block can bend the moving twisting route of the wire, the twisting tension of the wire is changed according to the rotating amplitude of the control block, and the wire is conveniently controlled to be in a tension range suitable for twisting by the tension control device to twist monofilaments.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view showing the construction of a monofilament stranding tension control device according to the present utility model;
FIG. 2 shows a schematic diagram of the connection of the control block to the support arm of the present utility model;
FIG. 3 shows a schematic structural view of the control assembly of the present utility model;
FIG. 4 shows a schematic structural view of the mounting assembly of the present utility model;
FIG. 5 shows a schematic diagram of the structure of the control block of the present utility model;
FIG. 6 shows a schematic of the use of the present utility model;
FIG. 7 illustrates a prior art wire lay schematic;
the figure shows: 1. a mounting table; 11. shaping device; 2. a mounting plate; 21. a mounting ring; 3. a control assembly; 31. a support plate; 32. assembling plates; 33. a control board; 34. a control block; 341. a threading opening; 342. a second electric push rod; 343. a first limit wheel; 344. the second limiting wheel; 35. a first electrical push rod; 36. a fixed block; 37. a fixing bolt; 4. a mounting assembly; 41. a mounting box; 42. a mounting groove; 43. a mounting block; 44. a fixing hole; 45. a support arm; 451. fixing the column; 5. and (5) conducting wires.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
In order to solve the technical problems in the background art, the following monofilament stranding tension control device is provided:
referring to fig. 1-6, the monofilament stranding tension control device provided by the utility model comprises a mounting plate 2, wherein a mounting ring 21 is arranged in the middle of the mounting plate 2, the mounting ring 21 is rotationally connected with the mounting plate 2, a control component 3 for controlling the tension of a guide wire is arranged in the mounting ring 21, and an auxiliary control component 3 and a mounting component 4 fixedly mounted with the mounting plate 2 are arranged at the end part of the control component 3; the control assembly 3 comprises a support plate 31, an assembly plate 32, a control plate 33, a first electric push rod 35 and a control block 34, wherein the assembly plate 32 used for being connected with the installation assembly 4 is arranged at one end of the support plate 31, the control plate 33 is arranged at the other end of the support plate 31, the support plate 31 is rotationally hinged with the middle part of the control plate 33, the control blocks 34 are arranged at two ends of the control plate 33, a threading opening 341 is formed in the middle part of the control block 34, the first electric push rod 35 is arranged on the bottom surface of the assembly plate 32, the first electric push rods 35 are distributed in a mirror image mode, and the end parts of the first electric push rods 35 are in sliding connection with the side surfaces of the control plate 33; the control board 33 can be pushed to rotate at the end of the support board 31 by the first electric push rod 35, so that when the wire 5 passes through the control block 34, the twisting tension of the wire 5 can be controlled by changing the angle of the control board 33; the rotation of the mounting ring 21 and the mounting plate 2 can be driven by a motor; the bottom end of the mounting plate 2 is provided with a mounting table 1, and the top surface of one end of the mounting table 1, which is away from the mounting plate 2, is provided with a shaping device 11; the control components 3 and the mounting components 4 are distributed in a circular array in the mounting ring 21; the control components 3 distributed in the annular rows are convenient for controlling the twisting tension of the plurality of wires 5;
in this embodiment, a second electrical push rod 342 is disposed inside the control block 34, a first limiting wheel 343 and a second limiting wheel 344 are disposed inside the threading opening 341, and the first limiting wheel 343 is rotatably connected with an end of the second electrical push rod 342; the first limiting wheel 343 and the second limiting wheel 344 can extrude the wires 5 passing through the threading opening 341 through the arranged second electric push rod 342, and the twisting tension of the wires 5 can be further adjusted and controlled by changing the force of extruding the wires 5 by the first limiting wheel 343 and the second limiting wheel 344;
when the tension control device is used, a plurality of wires 5 to be stranded in the twisting machine pass through the threading opening 341 and the shaping device 11, and when the twisting machine drives the wires 5 to rotate and twist, the mounting ring 21 drives the control component 3 to synchronously rotate in the mounting plate 2, and at the moment, the wires 5 can be stranded into a monofilament through the shaping device 11;
the control board 33 in the control component 3 drives the control block 34 to rotate by taking the support plate 31 as a point, the rotating control block 34 can bend the moving twisting route of the wire 5, and the twisting tension of the wire 5 is changed according to the rotating amplitude of the control block 34, so that the tension control device can conveniently control the wire 5 to be in a tension range suitable for twisting to twist monofilaments.
Example two
As shown in fig. 1 to 6, on the basis of the above embodiment, the present embodiment further provides the following:
in order to facilitate the disassembly, assembly and maintenance of the control assembly 3 by the device, the following design is provided in the embodiment:
the mounting assembly 4 comprises a mounting box 41, the mounting box 41 is arranged on the inner side of the mounting ring 21, a mounting groove 42 is formed in the mounting box 41, and the mounting groove 42 is in sliding clamping with the assembling plate 32; the control component 3 and the mounting component 4 are convenient to be mounted together through the clamping of the mounting groove 42 and the assembly plate 32; one end of the mounting box 41 is provided with a mounting block 43, and the middle part of the mounting block 43 is provided with a fixing hole 44;
in this embodiment, a fixing block 36 is disposed at one end of the assembly plate 32, the fixing block 36 and the assembly plate 32 are in an L-shaped structure, and a fixing bolt 37 screwed with a fixing hole 44 is disposed in the middle of the fixing block 36; the fixing bolt 37 arranged in the middle of the fixing block 36 can fix and limit after the assembling plate 32 is in sliding engagement with the mounting box 41;
through the sliding block of mounting groove 42 and package board 32, cooperation fixed block 36 and the bolted connection of installation piece 43 for control assembly 3 is dismantled more conveniently with installation assembly 4, and the device of being convenient for overhauls control assembly 3 when in the use.
Example III
As shown in fig. 1 to 6, on the basis of the above embodiment, the present embodiment further provides the following:
in order to make the control assembly 3 more stable when adjusting the tension of the wire 5, therefore, the following technical scheme is given in this embodiment:
the two ends of the mounting box 41 are respectively provided with a supporting arm 45, the supporting arms 45 are in mirror image distribution, and the interval between the oppositely arranged supporting arms 45 is the same as the thickness of the control block 34; the support arms 45 distributed in an mirror image manner can clamp the control block 34, and support the control block 34 by two sides of the control block 34, so that the stability of the control block 34 for adjusting the tension of the lead 5 can be improved;
in this embodiment, the supporting arm 45 has an arc structure, and the inner side of the supporting arm 45 is slidably connected with the outer side of the control block 34; the supporting arm 45 with an arc-shaped structure can adapt to the movement path of the control block 34 following the rotation of the control plate 33, so that the supporting effect on the control block 34 can be maintained after the control block 34 rotates;
as an improvement of the above-mentioned scheme, the outer side of the supporting arm 45 is provided with fixing columns 451, and the fixing columns 451 are distributed in a circular row; the fixing columns 451 distributed in the annular rows can enable the supporting arms 45 in the plurality of groups of mounting assemblies 4 to be connected and supported with each other, so that the structural firmness of the supporting arms 45 is improved.
The working principle and the using flow of the utility model are as follows:
when in use:
firstly, a plurality of wires 5 which are required to be stranded into monofilaments by a twisting machine pass through a threading opening 341 in a control block 34 and a shaping component, and when the twisting machine twists the stranded wires 5; when the tension control device is used, a plurality of wires 5 to be stranded in the twisting machine pass through the threading opening 341 and the shaping device 11, and when the twisting machine drives the wires 5 to rotate and twist, the mounting ring 21 drives the control component 3 to synchronously rotate in the mounting plate 2, and at the moment, the wires 5 can be stranded into a monofilament through the shaping device 11;
in the stranding process:
the first electric push rod 35 on the side surface of the assembly plate 32 pushes the control plate 33 to swing, the control blocks 34 on the two ends of the swinging control plate 33 can bend the wires 5, and according to the bending amplitude of the wires 5, the twisting tension of the wires 5 can be changed, so that the purpose of controlling the twisting tension of the wires 5 is achieved, and the twisting quality of the wires 5 is guaranteed conveniently:
during the swinging process of the control board 33, the second electric push rod 342 in the control board 34 can push the first limit wheel 343 to cooperate with the second limit wheel 344 to squeeze the wire 5, so as to further adjust the tension of the wire 5;
during the use process:
when the control assembly 3 needs to be disassembled and overhauled, the fixing bolt 37 is rotated to separate the fixing bolt 37 from the mounting block 43, at the moment, the assembling plate 32 is drawn to slide in the mounting box 41, the control assembly 3 can be separated from the mounting box 41, and when the control assembly 3 is assembled and used, the assembling plate 32 is inserted into the mounting box 41 and then fixed through the fixing bolt 37;
when controlling the tension:
the supporting arms 45 at both ends of the mounting box 41 can clamp and support the control block 34, and thus, the stability of the control block 34 for adjusting the tension of the wire 5 can be improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (7)
1. A monofilament stranding tension control device is characterized in that: the device comprises a mounting plate (2), wherein a mounting ring (21) is arranged in the middle of the mounting plate (2), the mounting ring (21) is rotationally connected with the mounting plate (2), a control component (3) for controlling the tension of a guide wire is arranged in the mounting ring (21), and an auxiliary control component (3) and a mounting component (4) fixedly mounted with the mounting plate (2) are arranged at the end part of the control component (3);
the control assembly (3) comprises a support plate (31), an assembly plate (32), a control plate (33), a first electric push rod (35) and a control block (34), wherein the assembly plate (32) used for being connected with the installation assembly (4) is arranged at one end of the support plate (31), the control plate (33) is arranged at the other end of the support plate (31), the support plate (31) is rotationally hinged with the middle part of the control plate (33), the control blocks (34) are arranged at two ends of the control plate (33), a threading opening (341) is formed in the middle part of the control block (34), the first electric push rod (35) is arranged on the bottom surface of the assembly plate (32), the first electric push rod (35) is in mirror image distribution, and the end part of the first electric push rod (35) is in sliding connection with the side surface of the control plate (33);
the bottom end of the mounting plate (2) is provided with a mounting table (1), and the top surface of one end of the mounting table (1) deviating from the mounting plate (2) is provided with a shaping device (11);
the control components (3) and the mounting components (4) are distributed in a circular array in the mounting ring (21).
2. A monofilament strand tension control device according to claim 1, wherein: the control block (34) is internally provided with a second electric push rod (342), the threading opening (341) is internally provided with a first limiting wheel (343) and a second limiting wheel (344), and the first limiting wheel (343) is rotationally connected with the end part of the second electric push rod (342).
3. A monofilament strand tension control device according to claim 2, wherein: the mounting assembly (4) comprises a mounting box (41), the mounting box (41) is arranged on the inner side of the mounting ring (21), a mounting groove (42) is formed in the mounting box (41), and the mounting groove (42) is in sliding clamping with the assembly plate (32);
one end of the mounting box (41) is provided with a mounting block (43), and the middle part of the mounting block (43) is provided with a fixing hole (44).
4. A monofilament strand tension control device according to claim 1, wherein: one end of the assembly plate (32) is provided with a fixed block (36), the fixed block (36) and the assembly plate (32) are in an L-shaped structure, and the middle part of the fixed block (36) is provided with a fixed bolt (37) in threaded connection with a fixed hole (44).
5. A monofilament strand tension control device according to claim 3, wherein: the two ends of the mounting box (41) are respectively provided with a supporting arm (45), the supporting arms (45) are in mirror image distribution, and the intervals of the oppositely arranged supporting arms (45) are the same as the thickness of the control block (34).
6. A monofilament strand tension control device according to claim 5, wherein: the supporting arm (45) is of an arc-shaped structure, and the inner side of the supporting arm (45) is in sliding connection with the outer side of the control block (34).
7. A monofilament strand tension control device according to claim 6, wherein: the outside of the supporting arm (45) is provided with fixing columns (451), and the fixing columns (451) are distributed in a circular array.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321986207.1U CN220245114U (en) | 2023-07-25 | 2023-07-25 | Monofilament stranding tension control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321986207.1U CN220245114U (en) | 2023-07-25 | 2023-07-25 | Monofilament stranding tension control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220245114U true CN220245114U (en) | 2023-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321986207.1U Active CN220245114U (en) | 2023-07-25 | 2023-07-25 | Monofilament stranding tension control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220245114U (en) |
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2023
- 2023-07-25 CN CN202321986207.1U patent/CN220245114U/en active Active
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