CN221836451U - A special automated wire stranding machine for electrical machinery - Google Patents
A special automated wire stranding machine for electrical machinery Download PDFInfo
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Abstract
本实用新型公开了一种电工机械专用自动化的绞线机,包括底座,所述底座上表面一端设置有L型支架,所述L型支架顶端设置有连接框,所述连接框内对称固定设置有两个导杆,两个所述导杆外侧共同滑动套设连接有升降块,所述升降块一侧壁固定连接有连接杆,所述连接杆一端连接有引导孔,所述升降块另一侧壁限位转动连接有臂杆,所述L型支架顶端一侧通过电机连接设置有转盘,所述臂杆一端且远离升降块的一端限位转动连接在转盘表面,该结构的设置可以使得卷线柱更好的对绞线完毕的电线进行缠绕,提高了装置的实用性。
The utility model discloses an automatic wire twisting machine specially used for electric machinery, comprising a base, an L-shaped bracket is arranged at one end of the upper surface of the base, a connecting frame is arranged at the top of the L-shaped bracket, two guide rods are symmetrically fixedly arranged in the connecting frame, the outer sides of the two guide rods are slidably sleeved together with a lifting block, one side wall of the lifting block is fixedly connected to a connecting rod, one end of the connecting rod is connected to a guide hole, and the other side wall of the lifting block is limitedly rotatably connected to an arm rod, a turntable is arranged on one side of the top of the L-shaped bracket through a motor, and one end of the arm rod and the end away from the lifting block is limitedly rotatably connected to the surface of the turntable. The arrangement of this structure can enable the winding column to better wind the twisted wires, thereby improving the practicability of the device.
Description
技术领域Technical Field
本实用新型涉及绞线设备技术领域,特别是涉及一种电工机械专用自动化的绞线机。The utility model relates to the technical field of wire stranding equipment, in particular to an automatic wire stranding machine dedicated to electrical machinery.
背景技术Background Art
绞线机是一种能广泛应用于各类软/硬导体线的绞合机械设备,使多根单支导体扭成一股,达到线材的工艺要求。绞线机按照绞线方式一般可以分为单绞机、对绞机、高速绞线机、退扭机、笼式绞线机、框工绞线机、管式绞线机及盘式绞线机等;Wire stranding machine is a kind of mechanical equipment that can be widely used in twisting various soft/hard conductor wires, so that multiple single conductors are twisted into one strand to meet the process requirements of wire materials. Wire stranding machine can be generally divided into single stranding machine, pair stranding machine, high-speed stranding machine, back-twisting machine, cage stranding machine, frame stranding machine, tubular stranding machine and disc stranding machine according to the stranding method;
如授权公告号为CN217306203U的实用新型所公开的一种电工机械专用自动化的绞线机,其装置包括底座,底座的上侧壁固定连接有侧板,侧板的外壁安装有转轴,转轴远离侧板的一端固定连接有绞线盘,绞线盘靠近侧板的一侧侧壁固定连接有多个安装杆,绞线盘的侧壁开设有多个出线孔,底座的上侧壁固定连接有双轴电机,双轴电机靠近侧板的一个输出轴末端固定连接有驱动轴,驱动轴和转轴的外壁均固定套设有链轮,两个链轮之间共同套设有链条,通过一个双轴电机即可电线的绞线和收卷效果,提高了其工作效率的同时,也降低了整个装置的生产成本和使用成本,减少了电力资源的浪费。For example, the utility model with authorization announcement number CN217306203U discloses an automated wire twisting machine for electrical machinery, the device includes a base, the upper side wall of the base is fixedly connected to a side plate, the outer wall of the side plate is equipped with a rotating shaft, the end of the rotating shaft away from the side plate is fixedly connected to a wire twisting drum, the side wall of the wire twisting drum close to the side plate is fixedly connected to a plurality of mounting rods, the side wall of the wire twisting drum is provided with a plurality of wire outlet holes, the upper side wall of the base is fixedly connected to a dual-axis motor, the end of an output shaft of the dual-axis motor close to the side plate is fixedly connected to a driving shaft, the outer walls of the driving shaft and the rotating shaft are fixedly sleeved with sprockets, a chain is commonly sleeved between the two sprockets, the wire twisting and winding effect can be achieved by a dual-axis motor, while its working efficiency is improved, the production cost and use cost of the entire device are reduced, and the waste of electric power resources is reduced.
该装置在使用时,通过卷线柱对绞线完毕的电线进行收卷缠绕,但是由于卷线柱以及电线的水平位置均稳定不变,这就导致卷线柱在对绞线完毕的电线进行收卷缠绕时,电线会一直缠绕设置在卷线柱同一水平位置处的外侧壁,导致卷线柱外侧壁电线缠绕不均匀,后期容易崩散,从而影响对电线的收卷效果。When the device is in use, the twisted wires are rolled up and wound by the winding pole. However, since the horizontal positions of the winding pole and the wires are stable, the wires will always be wound around the outer wall of the winding pole at the same horizontal position when the winding pole is rolling up and winding the twisted wires. This causes the wires on the outer wall of the winding pole to be unevenly wound and easily fall apart at a later stage, thereby affecting the winding effect of the wires.
实用新型内容Utility Model Content
为了克服现有技术的不足,本实用新型提供一种电工机械专用自动化的绞线机,能解决由于卷线柱以及电线的水平位置均稳定不变,这就导致卷线柱在对绞线完毕的电线进行收卷缠绕时,电线会一直缠绕设置在卷线柱同一水平位置处的外侧壁,导致卷线柱外侧壁电线缠绕不均匀,后期容易崩散,从而影响对电线的收卷效果的技术问题。In order to overcome the deficiencies of the prior art, the utility model provides an automated wire twisting machine specifically for electrical machinery, which can solve the technical problem that due to the stable horizontal positions of the wire winding pole and the wires, when the wire winding pole is winding and winding the twisted wires, the wires will always be wound around the outer wall of the wire winding pole arranged at the same horizontal position, resulting in uneven winding of the wires on the outer wall of the wire winding pole, which is easy to collapse in the later stage, thereby affecting the winding effect of the wires.
为解决上述技术问题,本实用新型提供如下技术方案:一种电工机械专用自动化的绞线机,包括底座,所述底座上表面一端设置有L型支架,所述L型支架顶端设置有连接框,所述连接框内对称固定设置有两个导杆,两个所述导杆外侧共同滑动套设连接有升降块,所述升降块一侧壁固定连接有连接杆,所述连接杆一端连接有引导孔,所述升降块另一侧壁限位转动连接有臂杆,所述L型支架顶端一侧通过电机连接设置有转盘,所述臂杆一端且远离升降块的一端限位转动连接在转盘表面。In order to solve the above technical problems, the utility model provides the following technical solutions: an automated stranding machine specially used for electrical machinery, comprising a base, an L-shaped bracket is arranged at one end of the upper surface of the base, a connecting frame is arranged at the top of the L-shaped bracket, two guide rods are symmetrically fixedly arranged in the connecting frame, and a lifting block is slidably sleeved on the outer sides of the two guide rods, a connecting rod is fixedly connected to one side wall of the lifting block, a guide hole is connected to one end of the connecting rod, and an arm rod is connected to the other side wall of the lifting block for limited rotation, a turntable is arranged on one side of the top of the L-shaped bracket through a motor, and one end of the arm rod and the end away from the lifting block is limitedly rotated and connected to the surface of the turntable.
作为本实用新型的一种优选技术方案,所述L型支架顶端且位于连接框一侧设置有卷线柱,所述卷线柱内开设有连接槽,所述连接槽内设置有夹线板,所述夹线板上表面设置有螺栓,所述螺栓一端螺纹穿设过卷线柱顶端,所述卷线柱侧壁开设有与连接槽连接相通的夹线孔。As a preferred technical solution of the utility model, a winding post is arranged at the top of the L-shaped bracket and on one side of the connecting frame, a connecting groove is opened in the winding post, a wire clamping plate is arranged in the connecting groove, a bolt is arranged on the upper surface of the wire clamping plate, one end of the bolt is threaded through the top of the winding post, and a wire clamping hole connected to the connecting groove is opened on the side wall of the winding post.
作为本实用新型的一种优选技术方案,所述卷线柱底壁设置有旋转轴,所述旋转轴底端限位转动连接在底座上表面,所述旋转轴底端外侧壁固定设置有蜗轮。As a preferred technical solution of the utility model, a rotating shaft is provided on the bottom wall of the winding column, the bottom end of the rotating shaft is rotationally limitedly connected to the upper surface of the base, and a worm gear is fixedly provided on the outer side wall of the bottom end of the rotating shaft.
作为本实用新型的一种优选技术方案,所述底座上表面另一端设置有侧板,所述L型支架与侧板之间限位转动连接有转杆,所述转杆上设置有双轴电机,所述转杆一端设置有与蜗轮啮合连接的蜗杆。As a preferred technical solution of the utility model, a side panel is provided at the other end of the upper surface of the base, a rotating rod is connected between the L-shaped bracket and the side panel for limited rotation, a dual-axis motor is provided on the rotating rod, and a worm meshingly connected to the worm gear is provided at one end of the rotating rod.
作为本实用新型的一种优选技术方案,所述侧板上端限位转动连接有转动轴,所述转动轴一端且远离侧板的一端设置有绞线盘,所述绞线盘后壁等距离设置有若干个安装杆,所述绞线盘表面且位于若干个安装杆一侧均开设有若干个出线孔。As a preferred technical solution of the utility model, the upper end of the side panel is limitedly rotatably connected with a rotating shaft, one end of the rotating shaft and the end away from the side panel is provided with a wire drum, a plurality of mounting rods are equidistantly arranged on the rear wall of the wire drum, and a plurality of wire outlet holes are opened on the surface of the wire drum and on one side of the plurality of mounting rods.
作为本实用新型的一种优选技术方案,所述转杆与转动轴之间通过链条传动连接。As a preferred technical solution of the present utility model, the rotating rod is connected to the rotating shaft through a chain transmission.
与现有技术相比,本实用新型能达到的有益效果是:Compared with the prior art, the utility model can achieve the following beneficial effects:
通过连接框与两个导杆的配合设置,实现对于升降块的限位连接,通过转盘与升降块之间铰链连接设置的臂杆的配合设置,进而使得升降块沿着两个导杆进行上下往复移动调节,通过上下往复移动调节的升降块与连接杆的配合设置,实现对于引导孔的上下往复移动调节,进而通过引导孔对绞线完毕的电线一端进行上下移动,使得绞线完毕的电线可以均匀的缠绕分布在卷线柱侧壁上,该结构的设置可以使得卷线柱更好的对绞线完毕的电线进行缠绕,提高了装置的实用性。The limit connection of the lifting block is achieved through the coordinated setting of the connecting frame and the two guide rods, and the lifting block is made to reciprocate up and down along the two guide rods through the coordinated setting of the arm rod hingedly connected between the turntable and the lifting block. The up and down reciprocating movement adjustment of the guide hole is achieved through the coordinated setting of the lifting block and the connecting rod that can be adjusted, and then one end of the twisted wire is moved up and down through the guide hole, so that the twisted wire can be evenly wound and distributed on the side wall of the winding column. The setting of this structure enables the winding column to better wind the twisted wire, thereby improving the practicability of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型第一视角立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;
图2为本实用新型局部立体结构示意图;FIG2 is a schematic diagram of a partial three-dimensional structure of the utility model;
图3为本实用新型卷线柱剖视立体结构示意图;FIG3 is a schematic diagram of a cross-sectional three-dimensional structure of a winding column of the utility model;
图4为本实用新型第二视角立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the utility model from a second viewing angle;
其中:1、底座;2、L型支架;3、卷线柱;4、螺栓;5、夹线板;6、连接槽;7、夹线孔;8、连接框;9、导杆;10、升降块;11、臂杆;12、连接杆;13、引导孔;14、旋转轴;15、蜗轮;16、蜗杆;17、转杆;18、双轴电机;19、链条;20、侧板;21、转动轴;22、绞线盘;23、安装杆;24、出线孔;25、转盘。Among them: 1. Base; 2. L-shaped bracket; 3. Winding column; 4. Bolt; 5. Wire clamping plate; 6. Connecting groove; 7. Wire clamping hole; 8. Connecting frame; 9. Guide rod; 10. Lifting block; 11. Arm; 12. Connecting rod; 13. Guide hole; 14. Rotating shaft; 15. Worm gear; 16. Worm; 17. Turning rod; 18. Dual-axis motor; 19. Chain; 20. Side panel; 21. Rotating shaft; 22. Wire drum; 23. Mounting rod; 24. Wire outlet hole; 25. Turntable.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐述本实用新型,但下述实施例仅仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本实用新型的保护范围。In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
实施例Example
请参照图1-4所示,本实用新型提供一种电工机械专用自动化的绞线机,在底座1上表面一端设置有L型支架2,接着在L型支架2顶端设置有连接框8,同时在L型支架2顶端且位于连接框8一侧设置有卷线柱3,然后在连接框8内对称固定设置有两个导杆9,接着在两个导杆9外侧共同滑动套设连接有升降块10,而在升降块10一侧壁固定连接有连接杆12,并且连接杆12一端连接有引导孔13,然后在升降块10另一侧壁限位转动连接有臂杆11,接着在L型支架2顶端一侧通过电机连接设置有转盘25,最后在臂杆11一端且远离升降块10的一端限位转动连接在转盘25表面;Please refer to Figures 1-4, the utility model provides an automated stranding machine for electrical machinery, an L-shaped bracket 2 is arranged at one end of the upper surface of the base 1, and then a connecting frame 8 is arranged at the top of the L-shaped bracket 2, and at the same time, a winding column 3 is arranged at the top of the L-shaped bracket 2 and located on one side of the connecting frame 8, and then two guide rods 9 are symmetrically fixedly arranged in the connecting frame 8, and then a lifting block 10 is slidably sleeved and connected to the outside of the two guide rods 9, and a connecting rod 12 is fixedly connected to one side wall of the lifting block 10, and one end of the connecting rod 12 is connected to a guide hole 13, and then an arm rod 11 is connected to the other side wall of the lifting block 10 in a limited rotation, and then a turntable 25 is arranged on one side of the top of the L-shaped bracket 2 through a motor connection, and finally, one end of the arm rod 11 and the end away from the lifting block 10 is limitedly rotated and connected to the surface of the turntable 25;
在将对电线进行上下移动,使其均匀的分布缠绕在卷线柱3上时,首先打开与转盘25连接的电机电源,然后转盘25转动,接着转盘25通过臂杆11使得升降块10沿着两个导杆9进行上下往复移动,然后通过升降块10与连接杆12的固定连接,使得连接杆12对引导孔13进行上下往复移动调节,进而使得穿设过引导孔13的电线可以均匀的缠绕分布在卷线柱3侧壁上;When the wires are moved up and down so that they are evenly distributed and wound on the winding column 3, the motor power connected to the turntable 25 is first turned on, and then the turntable 25 rotates, and then the turntable 25 causes the lifting block 10 to reciprocate up and down along the two guide rods 9 through the arm 11, and then the lifting block 10 is fixedly connected to the connecting rod 12, so that the connecting rod 12 adjusts the guide hole 13 to reciprocate up and down, so that the wires passing through the guide hole 13 can be evenly wound and distributed on the side wall of the winding column 3;
作为本实施例进一步的实施方式,如图1-4所示,同时在卷线柱3内开设有连接槽6,接着在连接槽6内设置有夹线板5,然后在夹线板5上表面设置有螺栓4,并且螺栓4一端螺纹穿设过卷线柱3顶端后连接有调节钮,通过调节钮可以对螺栓4进行转动调节,然后在卷线柱3侧壁开设有与连接槽6连接相通的夹线孔7,接着在卷线柱3底壁设置有旋转轴14,而旋转轴14底端限位转动连接在底座1上表面,并且旋转轴14底端外侧壁固定设置有蜗轮15,同时在底座1上表面另一端设置有侧板20,然后L型支架2与侧板20之间限位转动连接有转杆17,并且在转杆17上设置有双轴电机18,同时在转杆17一端设置有与蜗轮15啮合连接的蜗杆16,然后在侧板20上端限位转动连接有转动轴21,转动轴21一端且远离侧板20的一端设置有绞线盘22,接着在绞线盘22后壁等距离设置有若干个安装杆23,同时在绞线盘22表面且位于若干个安装杆23一侧均开设有若干个出线孔24,最后在转杆17与转动轴21之间通过链条19传动连接;As a further implementation of this embodiment, as shown in Figures 1-4, a connecting groove 6 is opened in the winding column 3, and then a clamping plate 5 is arranged in the connecting groove 6, and then a bolt 4 is arranged on the upper surface of the clamping plate 5, and one end of the bolt 4 is threaded through the top of the winding column 3 and connected to an adjusting button, and the bolt 4 can be rotated and adjusted by the adjusting button, and then a clamping hole 7 connected to the connecting groove 6 is opened on the side wall of the winding column 3, and then a rotating shaft 14 is arranged on the bottom wall of the winding column 3, and the bottom end of the rotating shaft 14 is limitedly rotatably connected to the upper surface of the base 1, and a worm gear 15 is fixedly arranged on the outer side wall of the bottom end of the rotating shaft 14, and at the same time, another A side plate 20 is provided at one end, and then a rotating rod 17 is connected between the L-shaped bracket 2 and the side plate 20 for limited rotation, and a double-axis motor 18 is provided on the rotating rod 17, and at the same time, a worm 16 meshing with the worm gear 15 is provided at one end of the rotating rod 17, and then a rotating shaft 21 is connected to the upper end of the side plate 20 for limited rotation, and a capstan 22 is provided at one end of the rotating shaft 21 and at the end away from the side plate 20, and then a plurality of mounting rods 23 are provided at equal distances on the rear wall of the capstan 22, and at the same time, a plurality of wire outlet holes 24 are opened on the surface of the capstan 22 and on one side of the plurality of mounting rods 23, and finally, the rotating rod 17 and the rotating shaft 21 are connected by a chain 19 for transmission;
调节使用时,先将需要绞线的线筒安装在安装杆23上,接着将线的一端穿过出线孔24并穿过引导孔13以及卷线柱3侧壁开设的夹线孔7至连接槽6内,然后旋入螺栓4使其端部下移直至带动夹线板5将电线的一端压紧,然后启动双轴电机18,带动转杆17以及蜗杆16转动,通过链条19的传动,带动转动轴21同步转动,从而带动绞线盘22旋转对电线进行绞线,同时蜗杆16可通过与之啮合的蜗轮15带动旋转轴14和卷线柱3转动,对于绞线的部分电线进行拉动同时也能够对其进行收卷;When adjusting and using, first install the wire drum that needs to be twisted on the installation rod 23, then pass one end of the wire through the wire outlet hole 24 and through the guide hole 13 and the wire clamping hole 7 opened on the side wall of the winding column 3 to the connecting groove 6, then screw in the bolt 4 to make its end move down until it drives the wire clamping plate 5 to press one end of the wire, then start the double-axis motor 18, drive the rotating rod 17 and the worm 16 to rotate, and through the transmission of the chain 19, drive the rotating shaft 21 to rotate synchronously, thereby driving the winding drum 22 to rotate to twist the wire, and at the same time, the worm 16 can drive the rotating shaft 14 and the winding column 3 to rotate through the worm gear 15 meshing therewith, so as to pull the part of the twisted wire and also reel it;
具体工作原理:Specific working principle:
将需要绞线的线筒安装在安装杆23上,将线的一端穿过出线孔24并穿过引导孔13以及卷线柱3侧壁开设的夹线孔7至连接槽6内,然后旋入螺栓4使其端部下移直至带动夹线板5将电线的一端压紧,然后启动双轴电机18,带动转杆17以及蜗杆16转动,通过链条19的传动,带动转动轴21同步转动,从而带动绞线盘22旋转对电线进行绞线,同时蜗杆16可通过与之啮合的蜗轮15带动旋转轴14和卷线柱3转动,对于绞线的部分电线进行拉动同时也能够对其进行收卷,在通过卷线柱3收卷的同时,打开与转盘25连接的电机电源,然后转盘25转动,接着转盘25通过臂杆11使得升降块10沿着两个导杆9进行上下往复移动,然后通过升降块10与连接杆12的固定连接,使得连接杆12对引导孔13进行上下往复移动调节,进而使得穿设过引导孔13的电线可以均匀的缠绕分布在卷线柱3侧壁上,该结构的设置可以使得卷线柱3更好的对绞线完毕的电线进行缠绕,提高了装置的实用性。The wire drum to be twisted is mounted on the mounting rod 23, one end of the wire is passed through the wire outlet hole 24 and through the guide hole 13 and the wire clamping hole 7 opened on the side wall of the winding column 3 to the connecting groove 6, and then the bolt 4 is screwed in to move its end downward until it drives the wire clamping plate 5 to press one end of the wire tightly, and then the double-axis motor 18 is started to drive the rotating rod 17 and the worm 16 to rotate, and the transmission of the chain 19 drives the rotating shaft 21 to rotate synchronously, thereby driving the winding drum 22 to rotate to twist the wire, and at the same time, the worm 16 can drive the rotating shaft 14 and the winding column 3 to rotate through the worm gear 15 meshing therewith, so as to pull part of the wire of the twisted wire. The wire can be wound up at the same time. While winding the wire through the winding column 3, the power supply of the motor connected to the turntable 25 is turned on, and then the turntable 25 rotates. Then the turntable 25 causes the lifting block 10 to reciprocate up and down along the two guide rods 9 through the arm 11. Then, the lifting block 10 is fixedly connected to the connecting rod 12, so that the connecting rod 12 adjusts the guide hole 13 to reciprocate up and down, so that the wire passing through the guide hole 13 can be evenly wound and distributed on the side wall of the winding column 3. The arrangement of this structure can make the winding column 3 better wind the twisted wires, thereby improving the practicability of the device.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
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