CN220242507U - Cotton sample reserving machine - Google Patents

Abstract

The utility model discloses a cotton sampling machine, which comprises a frame and a workbench for placing a cotton sample storage tray, wherein the workbench is arranged below the frame, and a compression device for compacting a cotton sample is arranged above the workbench and presses the cotton sample into the cotton sample storage tray. According to the utility model, the cotton samples are compressed by the compression device, so that the volume of the cotton samples is reduced, the cotton samples are compressed into the tray, the orderly stacking and storage of the cotton samples can be ensured, the occupied space of the cotton samples during storage is smaller, the space utilization rate is improved, and the cotton sample storage device is suitable for the technical field of sample retention in cotton public inspection laboratories.

Description

Cotton sample reserving machine

Technical Field

The utility model belongs to the technical field of cotton public inspection laboratory sample reserving, and particularly relates to a cotton sample reserving machine.

Background

According to the modified cotton quality notarization laboratory test working procedure, the reserved samples of cotton samples are increased from 10% to 30%, 186 samples are reserved for each batch, 56 reserved samples are reserved according to 30%, and each cotton sample needs to be reserved for one month and is 3 times of the original cotton sample.

The existing storage mode is that cotton samples are put into plastic bags after being inspected, then are uniformly put into cotton bags and put into a storehouse, and are influenced by the attribute of cotton, the cotton samples are reserved in a large occupied space in a normal state, the occupied area is large, and the storehouse utilization rate is not high.

Disclosure of Invention

The utility model provides a cotton sampling machine, which is used for solving the problems of larger occupied space, larger occupied area and low warehouse utilization rate of a cotton sample in a normal state when the existing cotton sample storage mode is adopted.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

the cotton sampling machine comprises a frame and a workbench for placing a cotton sample storage tray, wherein the workbench is arranged below the frame, a compression device for compacting cotton samples is arranged above the workbench, and the compression device presses the cotton samples into the cotton sample storage tray.

Further, the compression device comprises a compression mechanism and a compression module, wherein the compression mechanism is fixedly arranged on a U-shaped seat, and the U-shaped seat is in sliding connection with the top of the frame through a travelling mechanism and a compression sliding rail assembly.

Further, the compression mechanism comprises a compression cylinder, the cylinder body of the compression cylinder is fixedly arranged on the U-shaped seat, the end part of the push rod is connected with the compression module through the compression plate, and meanwhile, the compression plate is movably connected with the U-shaped seat through the guide post and the guide sleeve.

Further, the cotton sample storage tray comprises a plurality of storage grids for storing cotton samples, and the compression module comprises a plurality of compression blocks matched with the storage grids.

Further, a compression mold is arranged between the compression module and the workbench, the compression mold is fixedly connected with the frame body of the frame, and a plurality of storage spaces matched with the compression blocks and the storage grids are arranged.

Further, running gear includes walking motor, belt drive subassembly rack and pinion subassembly, and compression slide rail subassembly includes compression slide rail, and the walking motor sets firmly on the U type seat, and translational motion is done along compression slide rail to the U type seat through belt drive subassembly and rack and pinion subassembly.

Compared with the prior art, the utility model adopts the structure, and the technical progress is that:

the cotton sample is compressed through the compression device, so that the volume of the cotton sample is reduced, the cotton sample is compressed into the tray, the cotton sample can be guaranteed to be orderly stacked and stored, the occupied space is small when the cotton sample is stored, the space utilization rate is improved, and the cotton sample storage device is suitable for the technical field of sample reserving in cotton public inspection laboratories.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model.

In the drawings:

FIG. 1 is a schematic diagram of an embodiment of the present utility model;

FIG. 2 is a front view of an embodiment of the present utility model;

FIG. 3 is a schematic diagram of a frame and a table according to an embodiment of the present utility model;

FIG. 4 is a schematic view of a compression device according to an embodiment of the present utility model;

FIG. 5 is a schematic diagram of a transporting device according to an embodiment of the present utility model;

FIG. 6 is a schematic structural diagram of a lifting device and a pushing device according to an embodiment of the present utility model;

FIG. 7 is a schematic view showing the structure of a cotton sample storage tray according to an embodiment of the present utility model;

FIG. 8 is a schematic view showing a split structure of a cotton sample storage tray according to an embodiment of the present utility model;

FIG. 9 is a schematic view of the top cover according to the embodiment of the utility model;

FIG. 10 is a schematic view of a tray body according to an embodiment of the present utility model;

FIG. 11 is a schematic view of a bottom cover according to an embodiment of the utility model

Fig. 12 is a schematic diagram of a mechanism for stacking two cotton sample storage trays.

Marking parts:

01-rack, 10-rack body;

the device comprises a 02-compression device, a 20-U-shaped seat, a 21-guide pillar, a 22-compression block, a 23-compression plate, a 24-compression cylinder and a 25-compression slide rail;

03-transferring devices, 30-back plates, 31-transferring sliding rails, 32-conveyor belts, 33-transferring tables, 34-transferring screw rods, 35-transferring speed reducers and 36-transferring motors;

04-a transfer vehicle;

05-a workbench;

06-cotton sample storage trays, 601-top cover, 611-top internal positioning angle, 612-top automatic buckle, 613-top external positioning angle, 602-tray body, 621-storage grid, 622-clamping groove, 603-bottom cover, 631-bottom internal positioning angle, 632-bottom automatic buckle, 633-bottom external positioning angle;

07-pushing device, 71-pushing cylinder, 72-pushing plate;

08-lifting device, 80-side plate, 81-lifting table, 82-lifting screw, 83-lifting speed reducer, 84-lifting motor and 85-lifting slide rail;

09-compression mold, 91-storage space.

Detailed Description

Preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are presented for purposes of illustration and explanation only and are not intended to limit the present utility model.

The utility model discloses a cotton sampling machine, which is shown in fig. 1-2, and comprises a frame 01 and a workbench 05 for placing a cotton sample storage tray 06, wherein the workbench 05 is arranged below the frame 01, a compression device 02 for compacting a cotton sample is arranged above the workbench 05, and the compression device 02 presses the cotton sample into the cotton sample storage tray 06, as shown in fig. 3. The cotton sample storage tray 06 is temporarily stored in the conveying trolley 04 on one side of the rack 01, the conveying device 03 used for placing the cotton sample storage tray 06 into the conveying trolley 04 is arranged between the workbench 05 and the conveying trolley 04, the lifting device 08 used for lifting the cotton sample storage tray 06 is arranged on the other side of the rack 01, and the pushing device 07 used for pushing the cotton sample storage tray 06 to the workbench 05 from the lifting device 08 is arranged between the lifting device 08 and the workbench 05.

As a preferred embodiment of the present utility model, as shown in fig. 7, the cotton sample storage tray 06 includes a tray body 602, a top cover 601 and a bottom cover 603 are respectively disposed above and below the tray body 602, and a plurality of storage cells 621 for storing cotton samples are disposed inside the tray body 602, where the storage cells 621 are used for storing compressed cotton samples and cotton sample codes. As shown in fig. 4, the storage cells 621 are distributed in four rows and seven columns, and the number of the storage cells is 28. The dimensions of the tray body 602 are: 420mm x 520mm x 100mm, and the size of the storage cell 621 is: 100mm 60mm 100mm. The size of the storage cell 621 is set according to the cotton sample bar code size and the cotton sample volume.

As a preferred embodiment of the present utility model, as shown in fig. 8 and 10, the top cover 601 and the bottom cover 603 are detachably connected to the tray body 602, two sides of the tray body 602 are respectively provided with a clamping groove 622, and the top cover 601 and the bottom cover 603 are respectively provided with a top automatic buckle 612 and a bottom automatic buckle 632 which are matched with the clamping grooves 622. Top cap 601 and bottom 603 all can dismantle with tray body 602 and be connected, can open top cap 601 or bottom 603 according to actual need to discern inside cotton spline sign indicating number information, need not discern the cotton sample bar code of below again after taking out cotton, simultaneously, the split structure has further reduced the processing cost of tray. The tray body 602 is connected with the top cover 601 and the bottom cover 603 by arranging the buckles and the clamping grooves 622, so that on one hand, the tray is convenient to detach, and after the top cover 601 and the bottom cover 603 are buckled with the tray body 602 by pressing down, the purpose of packaging can be achieved by pressing down the top automatic buckle 612 and the bottom automatic buckle 632; on the other hand plays good sealed effect, guarantees that the inside cotton sample of tray keeps apart effect with the external world, avoids external pollution, guarantees the quality of cotton sample.

As a preferred embodiment of the present utility model, as shown in fig. 9 and 11, four L-shaped external positioning angles are provided on the top cover 601 and the bottom cover 603 near the edges, four L-shaped internal positioning angles are provided on the center, four top external positioning angles 613 on the top cover 601 are matched with four bottom external positioning angles 632 on the bottom cover 603 in size, and four bottom internal positioning angles 631 on the bottom cover 603 are matched with four top internal positioning angles 611 on the top cover 601. Through setting up internal positioning angle and external positioning angle, in the stacking process of two trays, make four top external positioning angles 613 of top cover 601 of one tray block into the inboard or outside of four end external positioning angles 632 of another tray, simultaneously, four top internal positioning angles 611 of top cover 601 of one tray block into the inboard or outside of four end internal positioning angles 631 of another tray, play the positioning effect between two trays, prevent that dislocation or the condition of empting from appearing in the stacking process.

In a preferred embodiment of the present utility model, the top cover 601 and the bottom cover 603 are made of transparent materials, and are formed by one-time stamping using fireproof plastic. The cotton sample and the cotton sample mark in the storage grid 621 can be more conveniently seen by adopting the transparent material, so that the cotton sample and the cotton sample mark are clear at a glance. The disposable stamping forming of fireproof plastic is adopted, the cost is lower, and in addition, compared with the traditional technology, the disposable stamping forming of fireproof plastic adopts the plastic bag and the cotton bag to store cotton samples, has a certain flame retardant effect, and the safety is higher.

As a preferred embodiment of the utility model, each storage grid 621 is vertically separated by a marking box for cotton-like bar codes. The top cover 601 and the bottom cover 603 are respectively provided with an upper mark and a lower mark, and the sides of the tray body 602 are stuck with tray bar code marks. When the identification box is not arranged, the cotton sample bar code is usually placed at the bottom of the storage grid 621, the upper and lower positions of the tray can be conveniently distinguished by arranging the upper and lower identifications on the cover, the storage position of the internal cotton sample bar code is known, and the cotton sample bar code can be seen by opening the cover; through setting up the sign box, can be used for depositing of cotton spline sign indicating number specially, deposit with cotton sample separately, can not appear the cotton spline sign indicating number and drop the condition thereupon when cotton sample takes out.

In the storage process of the compressed cotton samples, the condition of sampling inspection can occur, the corresponding cotton sample storage tray 06 is found, after the top cover 601 is opened, the bar codes can be scattered, and the corresponding cotton samples cannot be corresponding. Top and bottom marks are respectively made on the top cover 601 and the bottom cover 603, such as a bottom cover mark and a top cover mark are made on the cover; cell values, such as 1, 2, 3, 4-27, 28 are marked on the lid. When the sample needs to be found, the number of grids in the tray can be directly inquired on a computer, so that the sample can be conveniently found, and when the top cover 601 is directly opened, the situation of barcode scattering can not be caused. The cover is made into a semitransparent shape, so that the bar code can be clearly seen when the cover is opened, and the error is avoided; even if the cover is misplaced, after the bar code is scattered, the corresponding cotton sample can be found through the position recorded by the computer, and then the cotton sample is recovered.

Compared with the existing storage mode, the cotton sample is put into a plastic bag after being inspected, then is uniformly put into a cotton bag and is put into a storehouse, the storehouse is disordered, and the storehouse utilization rate is low. According to the utility model, 28 storage grids 621 are arranged in the tray body 602 in a longitudinal and transverse manner, compressed cotton samples are stored in the storage grids 621, cotton sample codes are placed in the storage grids, and tray bar code marks are attached to each tray, so that ordered discharge of the cotton samples is realized, the space utilization rate is improved, and information of the cotton samples is ordered and can be checked, thereby solving the defects of the existing storage mode.

As a specific embodiment of the present utility model, as shown in fig. 6, the lifting device 08 includes a lifting motor 84, a lifting screw 82 and a lifting table 81, the lifting motor 84 is fixedly arranged on the side plate 80 and is connected with one end of the lifting screw 82 through a lifting speed reducer 83, the other end of the lifting screw 82 is connected with the lifting table 81 through a lifting screw sleeve, the lifting speed reducer 83 is fixedly arranged on the side plate 80, and the lifting table 81 is vertically and slidably mounted on the side plate 80 through a lifting slide rail 85 assembly;

the pushing device 07 comprises a pushing plate 72 and a pushing cylinder 71, wherein a cylinder body of the pushing cylinder 71 is fixedly arranged on the frame body 10 of the frame 01, a push rod of the pushing device is fixedly connected with the pushing plate 72, and the height of the pushing cylinder 71 is matched with the workbench 05;

as a specific embodiment of the present utility model, as shown in fig. 5, the transferring device 03 includes a transferring motor 36, a transferring screw 34 and a transferring table 33, where the transferring motor 36 is fixedly arranged on the back plate 30 and connected to one end of the transferring screw 34 through a transferring speed reducer 35, the other end of the transferring screw is connected to the transferring table 33 through a transferring screw sleeve, the transferring speed reducer 35 is fixedly arranged on the back plate 30, and the transferring table 33 is vertically and slidably mounted on the side plate 80 through a transferring slide rail 31 assembly;

transfer platform 33 includes transfer platform 33 body, is equipped with the conveyer belt 32 of horizontal setting on the transfer platform 33 body, and pusher 07 will fill up the tray propelling movement of cotton sample to on the conveyer belt 32, then promotes the idle thing layer height of putting of transfer platform 33 to transfer car (buggy) 04 through transfer motor 36 and transfer lead screw 34, will fill up the tray of cotton sample and carry to this thing layer through conveyer belt 32.

As a specific embodiment of the present utility model, as shown in fig. 4, the compression device 02 includes a compression mechanism and a compression module, the compression mechanism is fixedly disposed on the U-shaped seat 20, and the U-shaped seat 20 is slidably connected to the top of the frame 01 through a traveling mechanism and a compression sliding rail 25 assembly. The compression mechanism comprises a compression cylinder 24, the cylinder body of the compression cylinder 24 is fixedly arranged on the U-shaped seat 20, the end part of the push rod is connected with the compression module through a compression plate 23, and meanwhile, the compression plate 23 is movably connected with the U-shaped seat 20 through a guide post 21 and a guide sleeve.

The working principle and the working process are as follows: placing the cotton sample storage trays 06 attached with tray bar code marks in a lifting device 08, placing 6 cotton sample storage trays 06 at a time, lifting the trays by a lifting table 81, specifically, driving a lifting screw 82 to rotate by a lifting motor 84, driving the lifting screw 82 to lift the lifting table 81 to lift the cotton sample storage trays to the designated height of a workbench 05, and when the system is in operation, after the sensing device at the position of the workbench 05 detects that no cotton sample storage tray is below a compression mould 09, driving a pushing plate 72 to push the trays below the compression mould 09 by a pushing cylinder 71 of a pushing device 07 for positioning.

The side of the workbench 05 is provided with a scanner, when the cotton sample storage tray 06 passes by, the bar code marks of the tray can be automatically scanned to record tray information, after the cotton sample storage tray 06 is pushed to a designated position on the workbench 05, namely, the position below the compression mould 09, the cotton sample information is recorded by manually scanning the cotton sample code marks attached to the cotton sample, the cotton sample code marks are placed in storage grids of the tray through grids of the compression mould 09, then the cotton sample is placed in corresponding grids of the storage grids, meanwhile, the position of each cotton sample and the identity information of the cotton sample are recorded by a computer, and each grid of the compression mould 09 is filled in sequence.

As a specific embodiment of the present utility model, as shown in fig. 7, the cotton sample storage tray includes a plurality of storage compartments for storing cotton samples, and the compression module includes a plurality of compression blocks 22 adapted to the storage compartments. The number and the interval of the compression modules are matched with the storage grids, so that the compression modules can accurately press cotton samples into the storage grids. The travelling mechanism comprises a travelling motor and a belt transmission assembly, wherein the travelling motor and the belt transmission assembly are connected with each other through a belt transmission assembly, the compression sliding rail 25 comprises a compression sliding rail 25, the travelling motor is fixedly arranged on the U-shaped seat 20, and the belt transmission assembly are used for driving the U-shaped seat 20 to do translational motion along the compression sliding rail 25.

The working principle and the working process are as follows: the initial position of the compression device 02 is right above the lifting table 81, an operation space is provided for placing cotton samples in the lattices of the compression mold 09, after the lattices of the compression mold 09 are filled with the cotton samples, after a start button is pressed, the compression device 02 is driven by a traveling motor and a belt transmission assembly to move to the right above the compression mold 09 along the compression sliding rail 25, the compression cylinder 24 acts to push the compression module to extend downwards, the cotton samples are pressed into corresponding cotton sample storage trays 06 from the lattices of the compression mold 09, the cotton samples are compressed, the compression cylinder 24 is retracted after the compression is completed, the compression mechanism returns to the initial position, and the trays are conveyed to a transfer table 33 of a transfer device 03 of a next station by the pushing device 07.

The cotton sample storage tray 06 is sent to the transfer device 03 through the pushing device 07 by the compression device 02 station, enters the capping station, is manually placed on the tray, presses a top cover button to automatically buckle stamping, then the tray is conveyed to a storage layer of a preset transfer trolley 04 by the transfer device 03, each transfer trolley 04 is provided with 12 storage layers, and 12 layers of cotton sample storage trays 06 can be stacked.

As a specific embodiment of the present utility model, as shown in fig. 2, a compression mold 09 is disposed between the compression module and the working table 05, and the compression mold 09 is fixedly connected with the frame body 10 of the frame 01, and a plurality of storage spaces 91 adapted to the compression blocks 22 and the storage grids are provided. The height of the compression block 22 is slightly higher than the height of the compression mold 09, ensuring that the cotton sample is fully pressed into the storage compartment of the tray. All guide rails and cylinders of the cotton sample reserving cotton pressing machine are subjected to dust prevention treatment.

The working principle and the beneficial effects are as follows: when an operator places a cotton sample into the cotton sample storage tray 06, the cotton is not necessarily fully jammed into the compression mold 09, and a portion may not be pressed into the tray during compression. After the cotton sample storage tray 06 is pushed to the lower part of the compression mold 09, cotton sample bar codes and cotton samples are placed, the height of the compression mold 09 is 100mm, the cotton sample storage tray 06 and the compression mold 09 are raised to be 200mm in total, an operator can easily place the cotton samples into grids of the compression mold 09, the storage space 91 of the cotton samples can be changed by adjusting the height of the compression mold 09, so that the placing difficulty of the cotton sample is reduced, when the cotton samples are prevented from being directly pressed into the storage grids of the tray, the cotton samples in the grids of the compression mold 09 can be ensured to be smoothly pressed into the storage grids by setting the compression mold 09 because excessive parts of the volume are left in the storage grids and cannot be completely pressed in.

In summary, the cotton samples are compressed by the compression device 02, so that the volume of the cotton samples is reduced, the cotton samples are compressed into the tray, the orderly stacking and storage of the cotton samples can be ensured, the occupied space of the cotton samples during storage is smaller, the space utilization rate is improved, and the cotton sample storage device is suitable for the technical field of sample reserving in cotton public inspection laboratories.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the scope of the claims of the present utility model.

Claims (6)

1. A cotton sampling machine, characterized in that: the cotton sample compacting machine comprises a frame and a workbench for placing a cotton sample storage tray, wherein the workbench is arranged below the frame, a compression device for compacting cotton samples is arranged above the workbench, and the compression device presses the cotton samples into the cotton sample storage tray.

2. The cotton sampling machine of claim 1, wherein: the compression device comprises a compression mechanism and a compression module, wherein the compression mechanism is fixedly arranged on a U-shaped seat, and the U-shaped seat is in sliding connection with the top of the frame through a travelling mechanism and a compression sliding rail assembly.

3. A cotton sampling machine according to claim 2, wherein: the compression mechanism comprises a compression cylinder, the cylinder body of the compression cylinder is fixedly arranged on the U-shaped seat, the end part of the push rod is connected with the compression module through a compression plate, and meanwhile, the compression plate is movably connected with the U-shaped seat through a guide post and a guide sleeve.

4. A cotton sampling machine according to claim 2, wherein: the cotton sample storage tray comprises a plurality of storage grids for storing cotton samples, and the compression module comprises a plurality of compression blocks which are matched with the storage grids.

5. A cotton sampling machine according to claim 2, wherein: a compression mould is arranged between the compression module and the workbench, the compression mould is fixedly connected with a frame body of the frame, and a plurality of storage spaces matched with the compression blocks and the storage grids are arranged.

6. A cotton sampling machine according to claim 2, wherein: the travelling mechanism comprises a travelling motor and a belt transmission assembly, wherein the travelling motor is fixedly arranged on the U-shaped seat and drives the U-shaped seat to do translational motion along the compression sliding rail through the belt transmission assembly and the belt transmission assembly.