CN220240924U

CN220240924U - Flange processing grinding device

Info

Publication number: CN220240924U
Application number: CN202321191185.XU
Authority: CN
Inventors: 陈怀哲
Original assignee: Liaoyang Huayu Heavy Industry Machinery Manufacturing Co ltd
Current assignee: Liaoyang Huayu Heavy Industry Machinery Manufacturing Co ltd
Priority date: 2023-05-17
Filing date: 2023-05-17
Publication date: 2023-12-26
Anticipated expiration: 2033-05-17

Abstract

The utility model discloses a flange processing and polishing device which comprises a workbench, wherein a fixed clamping structure is arranged at the top end of the workbench, the fixed clamping structure comprises a supporting frame, the supporting frame is arranged at the top end of the workbench, a fixing frame is arranged at the top end of the supporting frame, a chuck is arranged at one end of the fixing frame, clamping jaws are embedded in the chuck, an air valve is arranged at one side of the chuck, a grinding wheel sander is arranged at the top end of the workbench, and the top end of a supporting leg is connected with an abrasive belt sander.

Description

Flange processing grinding device

Technical Field

The utility model relates to the technical field of polishing devices, in particular to a flange processing polishing device.

Background

The flange is always used for parts which are mutually connected between shafts, the flange is connected in a welding mode and the like, the outer wall of the flange needs to be polished in the production and processing of the flange, so that the outer wall is kept smooth, and a polishing device is needed to be used for polishing the outer wall;

according to the polishing device for flange processing, as disclosed in application number 201920778611.7 and application date 2019.05.27, the flange body is placed on the placing table, the second telescopic column is utilized to drive the lower clamping plate, the third telescopic column drives the upper clamping block to simultaneously clamp and fix the top and the bottom of the flange body, the flange body is further clamped by the side clamping block under the movable connection action of the connecting rod and the second connecting seat through cylinder expansion, the stability is greatly improved, the polishing device for flange processing is simple in structure, convenient to use, time-saving and labor-saving in operation, the flange is clamped from multiple angles, the clamping effect is good, the manufacturing cost is low, and meanwhile, an operator does not need to have higher professional level requirements, and the use requirement can be met in an omnibearing manner;

in the in-service use, press from both sides the area of polishing of sheltering from the flange easily from the multi-angle to the flange, make the flange need polish many times in polishing in the coplanar, cause the problem of polishing unevenness easily, need a flange processing grinding device now, through setting up fixed clamping function, carry out the centre gripping to the flange inner circle through the jack catch on the chuck, fix the flange to the chuck on, let the outer wall of flange more conveniently polish.

Disclosure of Invention

The utility model aims to provide a flange processing and polishing device, which solves the problems in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a flange processing grinding device, includes the workstation, fixed clamping structure is installed on the top of workstation, fixed clamping structure includes the support frame, the top at the workstation is installed to the support frame, the mount is installed on the top of support frame, chuck is installed to the one end of mount, the inside of chuck is inlayed and is had the jack catch, the pneumatic valve is installed to one side of chuck, the emery wheel sander is installed on the top of workstation, control panel is inlayed to the one end of workstation, the supporting leg is installed on the top of workstation, the top of supporting leg is connected with the abrasive band sander, the overhead gage is installed on the top of abrasive band sander, cooling structure is installed to the one end of abrasive band sander, piece guide structure is installed to one side of workstation.

Preferably, the chuck is connected with the support frame through a fixing frame, and a moving structure is formed between the fixing frame and the support frame.

Preferably, the clamping jaw and the chuck form a telescopic structure, the air valve is communicated with the clamping jaw through the chuck, and the clamping jaw is embedded at one end of the chuck in a concentric circle manner.

Preferably, the cooling structure comprises a water pump, the water pump is installed in the one end of abrasive belt sander, universal bamboo joint pipe is installed on the top of water pump, the top of water pump is connected with the conveyer pipe, the one end of conveyer pipe is connected with the header tank, the filter is installed on the top of header tank, the outside of filter is provided with the collecting vat.

Preferably, the universal bamboo joint pipe is communicated with the water collecting tank through the water pump and the conveying pipe, the conveying pipe penetrates through the workbench and is communicated with the water collecting tank, the collecting tank penetrates through the top end of the workbench, and the collecting tank is communicated with the water collecting tank through the filter.

Preferably, the piece guide structure comprises a mounting fixing support, the mounting fixing support is arranged on one side of the workbench, a collecting bin is arranged on one side of the mounting fixing support, a splash-proof baffle is arranged on one side of the collecting bin, and a guide outlet is connected to the other side of the collecting bin.

Preferably, an integrated structure is formed between the collecting bin and the guiding-out port, the splash-proof baffle and the collecting bin form a rotating structure, and the collecting bin is connected with the workbench through the mounting fixing bracket.

The flange processing and polishing device provided by the utility model has the beneficial effects that: not only realizing the fixed clamping function and the cooling function, but also realizing the scrap guiding function;

(1) The fixing and clamping structure is arranged at the top end of the workbench, the flange is sleeved on one end of the chuck, the control panel controls the pipeline to start three groups of clamping jaws at one end of the chuck through the air valve to stretch and retract, the flange is fixed on the chuck through the clamping jaws, then the fixing frame moves on the supporting frame, the chuck and the flange fixing group at one end of the fixing frame are fixed at the top end of the supporting frame through the knob at the bottom end of the fixing frame, and therefore the fixing and clamping function is achieved, and the grinding wheel sander can conveniently polish the flange;

(2) Through setting up cooling structure, set up it in abrasive band sander one end, through the inside water injection to the header tank during the use, the water through the water pump with the header tank inside is carried on universal bamboo joint pipe through the conveyer pipe during polishing, the flange of polishing on grinding wheel sander and the abrasive band sander is cooled down through the water of universal bamboo joint pipe output, the water can get into the collecting vat on workstation top after the flange, the filter of the bottom of collecting vat can filter water, carry the water after filtering into the header tank inside, thereby realized cooling function, reduce extravagant with cooling water cyclic utilization;

(3) Through setting up piece guide structure, with its one side at the workstation that sets up, will collect storehouse through the installation fixed bolster during the use and install abrasive band sander one side, when abrasive band sander top carries out the flange and polishes, metal chips can get into through the area of polishing and collect inside the storehouse, collect the baffle that splashes of preventing of storehouse one side and prevent that the piece striking from collecting the storehouse from popping out, inside the storehouse can be rotated along with the area of polishing and stay in collecting the storehouse inside, discharge metal chips through the export of collecting storehouse one side, thereby realized piece guide function, can collect the piece of polishing on the abrasive band sander.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic elevational view of the present utility model;

FIG. 2 is a schematic rear view of a fixed clamping structure according to the present utility model;

FIG. 3 is a schematic view of a partial cross-sectional structure of a cooling structure according to the present utility model;

fig. 4 is a schematic cross-sectional view of a chip guiding structure according to the present utility model.

In the figure: 1. a grinding wheel sander; 2. fixing the clamping structure; 201. a fixing frame; 202. a chuck; 203. a claw; 204. an air valve; 205. a support frame; 3. a control panel; 4. an upper baffle; 5. a cooling structure; 501. universal bamboo joint pipe; 502. a water pump; 503. a delivery tube; 504. a filter; 505. a water collection tank; 506. a collection tank; 6. a belt sander; 7. support legs; 8. a work table; 9. a scrap guiding structure; 901. installing a fixed bracket; 902. a collecting bin; 903. a splash guard; 904. and an outlet.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-4, the present utility model provides a technical solution: the flange machining and polishing device comprises a workbench 8, wherein a fixed clamping structure 2 is arranged at the top end of the workbench 8, the fixed clamping structure 2 comprises a support frame 205, the support frame 205 is arranged at the top end of the workbench 8, a fixing frame 201 is arranged at the top end of the support frame 205, a chuck 202 is arranged at one end of the fixing frame 201, a claw 203 is embedded in the chuck 202, and an air valve 204 is arranged at one side of the chuck 202;

the chuck 202 is connected with the supporting frame 205 through the fixing frame 201, a moving structure is formed between the fixing frame 201 and the supporting frame 205, the clamping jaw 203 and the chuck 202 form a telescopic structure, the air valve 204 is communicated with the clamping jaw 203 through the chuck 202, and the clamping jaw 203 is embedded at one end of the chuck 202 in a concentric circle;

specifically, as shown in fig. 1 and 2, by arranging the fixed clamping structure 2, when in use, the flange is sleeved on one end of the chuck 202, the control panel 3 controls the pipeline to start three groups of clamping claws 203 at one end of the chuck 202 to stretch and retract through the air valve 204, the flange is fixed on the chuck 202 through the clamping claws 203, then the fixed frame 201 is moved on the supporting frame 205, and the clamping chuck 202 and the flange fixed group at one end of the fixed frame 201 are fixed on the top end of the supporting frame 205 through the knob at the bottom end of the fixed frame 201, so that the fixed clamping function is realized;

the grinding wheel sander 1 is installed at the top end of the workbench 8, the control panel 3 is embedded at one end of the workbench 8, the supporting leg 7 is installed at the top end of the workbench 8, the abrasive belt sander 6 is connected to the top end of the supporting leg 7, the upper baffle 4 is installed at the top end of the abrasive belt sander 6, the cooling structure 5 is installed at one end of the abrasive belt sander 6, the cooling structure 5 comprises a water pump 502, the water pump 502 is installed at one end of the abrasive belt sander 6, the universal bamboo joint pipe 501 is installed at the top end of the water pump 502, the conveying pipe 503 is connected to the top end of the water pump 502, the water collecting tank 505 is connected to one end of the conveying pipe 503, the filter 504 is installed at the top end of the water collecting tank 505, and the collecting tank 506 is arranged outside the filter 504;

the universal bamboo joint pipe 501 is communicated with the conveying pipe 503 through the water pump 502, the conveying pipe 503 penetrates through the workbench 8 and is communicated with the water collecting tank 505, the collecting tank 506 penetrates through the top end of the workbench 8, and the collecting tank 506 is communicated with the water collecting tank 505 through the filter 504;

specifically, as shown in fig. 1 and 3, by arranging the cooling structure 5, water is injected into the water collection tank 505, water in the water collection tank 505 is conveyed to the universal bamboo joint pipe 501 through the conveying pipe 503 during polishing, the flanges polished on the grinding wheel polisher 1 and the sand belt polisher 6 are cooled through the water output by the universal bamboo joint pipe 501, the water enters the collecting tank 506 at the top end of the workbench 8 after passing through the flanges, the water is filtered by the filter 504 at the bottom of the collecting tank 506, and the filtered water is conveyed into the water collection tank 505, so that the cooling function is realized;

a scrap guiding structure 9 is arranged on one side of the workbench 8, the scrap guiding structure 9 comprises a mounting fixing bracket 901, the mounting fixing bracket 901 is arranged on one side of the workbench 8, a collecting bin 902 is arranged on one side of the mounting fixing bracket 901, a splash-proof baffle 903 is arranged on one side of the collecting bin 902, and a guiding-out port 904 is connected to the other side of the collecting bin 902;

an integrated structure is formed between the collection bin 902 and the outlet 904, the anti-splashing baffle 903 and the collection bin 902 form a rotating structure, and the collection bin 902 is connected with the workbench 8 through the mounting fixed bracket 901;

specifically, as shown in fig. 1 and 4, by arranging a scrap guiding structure 9, a mounting fixing bracket 901 is used for mounting a collecting bin 902 on one side of a belt sander 6, when flange sanding is carried out on the top end of the belt sander 6, metal scraps can enter the collecting bin 902 through a sanding belt, a splash-preventing baffle 903 on one side of the collecting bin 902 prevents scraps from striking the collecting bin 902 to be ejected, the scraps can be remained in the collecting bin 902 along with rotation of the sanding belt in the collecting bin 902, and the metal scraps are discharged through a guiding opening 904 on one side of the collecting bin 902, so that the scrap guiding function is realized;

working principle: when the novel sand belt polishing device is used, firstly, the flange is placed on the outer chuck 202 of the chuck 202, the claw 203 in the outer chuck 202 stretches out and draws back, the flange is fixed to the outer chuck 202, then the fixing frame 201 at one end of the chuck 202 is moved to the position on the supporting frame 205, the fixing frame 201 is fixed on the supporting frame 205 through bolts after the position is determined, the grinding wheel polisher 1 is started through the control panel 3 to polish one side of the flange on the grinding wheel polisher 1, then the water in the water collection tank 505 in the workbench 8 is conveyed to the universal bamboo joint pipe 501 through the conveying pipe 503 by the water pump 502 during polishing, the flange is cooled down, the cooled water flows into the collecting tank 506 at the top end of the workbench 8, the filtered water is conveyed into the water collection tank 505 through the filter 504 at the bottom end of the collecting tank 506, water is recycled, waste of water resources is reduced, finally, the flange can be polished by the abrasive belt polisher 6 on corners inconvenient to treat by the grinding wheel polisher 1 after the grinding, the flange is polished on the top end of the abrasive belt polisher 6, the abrasive belt polisher 6 can be turned along with polishing of the abrasive belt polisher 6, the produced chips are turned off, and the chips are discharged from the inner side of the abrasive belt polisher 902 through the abrasive belt polisher 902, the abrasive belt can be discharged from the collecting tank 902 alone, and finally, the chips are collected 902 can be discharged from the inner side of the abrasive belt collector 902 through the abrasive belt collector 902, and the dust collector 902 can be processed by the chips 902.

The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present utility model without undue burden.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. Flange processing grinding device, including workstation (8), its characterized in that: fixed clamping structure (2) are installed on the top of workstation (8), fixed clamping structure (2) include support frame (205), the top at workstation (8) is installed to support frame (205), mount (201) are installed on the top of support frame (205), chuck (202) are installed to the one end of mount (201), chuck (202)'s inside is inlayed and is had jack catch (203), pneumatic valve (204) are installed to one side of chuck (202), emery wheel sander (1) are installed on the top of workstation (8), control panel (3) are inlayed to the one end of workstation (8), supporting leg (7) are installed on the top of workstation (8), the top of supporting leg (7) is connected with abrasive band sander (6), overhead gage (4) are installed on the top of abrasive band sander (6), cooling structure (5) are installed to one end of abrasive band sander (6), piece guide structure (9) are installed to one side of workstation (8).

2. A flange machining grinding device according to claim 1, wherein: the chuck (202) is connected with the support frame (205) through the fixing frame (201), and a moving structure is formed between the fixing frame (201) and the support frame (205).

3. A flange machining grinding device according to claim 1, wherein: the clamping jaw (203) and the chuck (202) form a telescopic structure, the air valve (204) is communicated with the clamping jaw (203) through the chuck (202), and the clamping jaw (203) is embedded at one end of the chuck (202) in a concentric circle mode.

4. A flange machining grinding device according to claim 1, wherein: the cooling structure (5) comprises a water pump (502), the one end at abrasive belt sander (6) is installed to water pump (502), universal bamboo joint pipe (501) is installed on the top of water pump (502), the top of water pump (502) is connected with conveyer pipe (503), the one end of conveyer pipe (503) is connected with header tank (505), filter (504) are installed on the top of header tank (505), the outside of filter (504) is provided with collecting vat (506).

5. The flange machining grinding device of claim 4, wherein: the universal bamboo joint pipe (501) is communicated with the conveying pipe (503) through the water pump (502), the conveying pipe (503) penetrates through the workbench (8) and is communicated with the water collecting tank (505), the collecting tank (506) penetrates through the top end of the workbench (8), and the collecting tank (506) is communicated with the water collecting tank (505) through the filter (504).

6. A flange machining grinding device according to claim 1, wherein: the piece guide structure (9) comprises a mounting fixed support (901), the mounting fixed support (901) is mounted on one side of the workbench (8), a collecting bin (902) is mounted on one side of the mounting fixed support (901), a splash-proof baffle (903) is mounted on one side of the collecting bin (902), and a guiding-out opening (904) is formed in the other side of the collecting bin (902).

7. The flange machining grinding device of claim 6, wherein: an integrated structure is formed between the collecting bin (902) and the leading-out port (904), the splash-proof baffle (903) and the collecting bin (902) form a rotating structure, and the collecting bin (902) is connected with the workbench (8) through the mounting fixing bracket (901).