CN210879024U - A gantry precision linear guide rail grinder - Google Patents
A gantry precision linear guide rail grinder Download PDFInfo
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- CN210879024U CN210879024U CN201921737693.7U CN201921737693U CN210879024U CN 210879024 U CN210879024 U CN 210879024U CN 201921737693 U CN201921737693 U CN 201921737693U CN 210879024 U CN210879024 U CN 210879024U
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- 239000007788 liquid Substances 0.000 claims abstract description 77
- 239000007789 gas Substances 0.000 claims abstract description 29
- 238000009423 ventilation Methods 0.000 claims abstract description 12
- 239000003365 glass fiber Substances 0.000 claims abstract description 9
- 239000002912 waste gas Substances 0.000 claims abstract description 6
- 229920000742 Cotton Polymers 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 17
- 239000002699 waste material Substances 0.000 claims description 17
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 8
- 239000003546 flue gas Substances 0.000 abstract description 8
- 238000001914 filtration Methods 0.000 abstract description 6
- 239000012535 impurity Substances 0.000 abstract description 4
- 239000004745 nonwoven fabric Substances 0.000 abstract description 2
- 230000000740 bleeding effect Effects 0.000 abstract 2
- 238000003466 welding Methods 0.000 abstract 2
- 238000003754 machining Methods 0.000 abstract 1
- 239000000203 mixture Substances 0.000 abstract 1
- 239000012530 fluid Substances 0.000 description 12
- 238000007670 refining Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 239000010865 sewage Substances 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机床加工设备技术领域,尤其涉及一种龙门精密直线导轨磨床。The utility model relates to the technical field of machine tool processing equipment, in particular to a gantry precision linear guide rail grinder.
背景技术Background technique
磨床是利用磨具对工件表面进行磨削加工的机床。大多数的磨床是使用高速旋转的砂轮进行磨削加工,少数的是使用油石、砂带等其他磨具和游离磨料进行加工,如珩磨机、超精加工机床、砂带磨床、研磨机和抛光机等。A grinder is a machine tool that uses abrasive tools to grind the surface of a workpiece. Most grinding machines use high-speed rotating grinding wheels for grinding, and a few use other abrasive tools such as oilstone, abrasive belts, and free abrasives for processing, such as honing machines, superfinishing machine tools, belt grinding machines, grinding machines and polishing. machine etc.
现有的龙门精密直线导轨磨床主要存在以下缺点1、对精磨液的过滤再利用的效率低,过滤之后需要进行澄清在利用;2、打磨时会产生烟气,这种废气会对工作人员的身体造成影响;3、打磨头工作时甩起的精磨液容易飞溅,为此,我们提出一种龙门精密直线导轨磨床。The existing gantry precision linear guide grinder mainly has the following shortcomings: 1. The efficiency of filtration and reuse of the fine grinding fluid is low, and it needs to be clarified for reuse after filtration; 3. The fine grinding fluid thrown up by the grinding head is easy to splash when working. For this reason, we propose a gantry precision linear guide grinding machine.
实用新型内容Utility model content
本实用新型提供一种龙门精密直线导轨磨床,旨在对精磨液快速过滤并使用,对打磨时产生的烟气进行处理,防止打磨时精磨液飞溅。The utility model provides a gantry precision linear guide rail grinding machine, which aims to quickly filter and use the fine grinding fluid, process the flue gas generated during grinding, and prevent the fine grinding fluid from splashing during grinding.
本实用新型提供的具体技术方案如下:The concrete technical scheme that the utility model provides is as follows:
本实用新型提供的一种龙门精密直线导轨磨床包括床座和龙门立柱,所述床座顶部一端固定连接有龙门立柱,所述龙门立柱一侧表面活动连接有磨头滑座,所述磨头滑座一侧表面安装有挡液板,所述磨头滑座外壁通过螺钉连接有集气罩,所述集气罩内部安装有抽气扇,所述床座内腔焊接有一号U型板,所述一号U型板下方焊接有二号U型板,所述一号U型板和二号U型板上表面均粘连有玻璃纤维过滤棉,所述二号U型板下方可拆卸连接有废液收集箱,所述废液收集箱内部可拆卸连接有金属框,所述金属框内部安装有无纺布过滤棉。The gantry precision linear guide rail grinder provided by the utility model comprises a bed base and a gantry column, one end of the top of the bed base is fixedly connected with a gantry column, and a grinding head sliding seat is movably connected to one side surface of the gantry column, and the grinding head A liquid baffle is installed on the surface of one side of the sliding seat, the outer wall of the grinding head sliding seat is connected with a gas collecting hood by screws, an exhaust fan is installed inside the gas collecting hood, and a No. U-shaped plate is welded to the inner cavity of the bed seat. , the No. 1 U-shaped plate is welded with a No. 2 U-shaped plate, the glass fiber filter cotton is adhered to the surface of the No. 1 U-shaped plate and the No. 2 U-shaped plate, and the bottom of the No. 2 U-shaped plate is detachable A waste liquid collection box is connected, a metal frame is detachably connected inside the waste liquid collection box, and a non-woven filter cotton is installed inside the metal frame.
可选的,所述挡液板下方转动连接有磨头。Optionally, a grinding head is rotatably connected below the liquid baffle.
可选的,所述磨头滑座底部安装有喷液头,所述喷液头一侧开设有一号进液口,所述喷液头另一侧开设有二号进液口。Optionally, a liquid jet head is installed at the bottom of the grinding head sliding seat, and a No. 1 liquid inlet is provided on one side of the liquid jet head, and a No. 2 liquid inlet is provided on the other side of the liquid jet head.
可选的,所述集气罩顶部导通连接有通风软管,所述通风软管一端固定连接有废气收集箱,所述废气收集箱一侧表面焊接有排污管。Optionally, a ventilation hose is conductively connected to the top of the gas collecting hood, an exhaust gas collection box is fixedly connected to one end of the ventilation hose, and a sewage pipe is welded on a surface of one side of the exhaust gas collection box.
可选的,所述床座上表面安装有工作台滑座,所述工作台滑座上方活动连接有工作台。Optionally, a workbench slide is installed on the upper surface of the bed base, and a workbench is movably connected above the workbench slide.
可选的,所述机座外壁安装有增压泵且增压泵与废液收集箱导通相连,所述金属框下方焊接有支撑块。Optionally, a booster pump is installed on the outer wall of the machine base, and the booster pump is electrically connected to the waste liquid collection tank, and a support block is welded under the metal frame.
本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:
1、本实用新型通过底座顶部为开放式,同时床座内腔焊接有一号U型板,一号U型板下方焊接有二号U型板,一号U型板和二号U型板尺寸相同而且面积大于工作台,当喷液头喷出的精磨液滴落在工作台上,然后流下落在一号U型板的上表面,并通过一号U型板流到二号U型板的表面,而且一号U型板和二号U型板均为倾斜状,可加快精磨液的流动速度,并通过一号U型板和二号U型板上表面均粘连有玻璃纤维过滤棉,可有效的截留精磨液中夹杂的杂质,对精磨液进行快速的过滤,过滤之后的精磨液会流入到废液收集箱的内部,通过废液收集箱内部可拆卸连接有金属框,所述金属框内部安装有无纺布过滤棉,精磨液通过无纺布过滤棉进行进一步的过滤,并通过增压泵与废液收集箱导通相连,而且增压泵的输出端与喷液头上开设的二号进液口打通相连,可对精磨液快速的过滤并使用。1. The top of the base of the present utility model is open, and the inner cavity of the bed base is welded with a No. 1 U-shaped plate, and a No. 2 U-shaped plate is welded below the No. 1 U-shaped plate. The same and the area is larger than the worktable, when the fine grinding droplets ejected by the liquid jet head fall on the worktable, then flow down to the upper surface of the No. 1 U-shaped plate, and flow to the No. 2 U-shaped plate through the No. 1 U-shaped plate The surface of the plate, and the No. 1 U-shaped plate and the No. 2 U-shaped plate are inclined, which can speed up the flow rate of the refining liquid, and glass fibers are adhered to the surface of the No. 1 U-shaped plate and the No. 2 U-shaped plate. The filter cotton can effectively retain the impurities contained in the refining liquid, and quickly filter the refining liquid. After filtering, the refining liquid will flow into the waste liquid collection box. Metal frame, non-woven filter cotton is installed inside the metal frame, the fine grinding liquid is further filtered through the non-woven filter cotton, and is connected to the waste liquid collection box through the booster pump, and the output of the booster pump The end is connected with the No. 2 liquid inlet opened on the liquid jet head, which can quickly filter and use the fine grinding liquid.
2、本实用新型通过磨头滑座外壁通过螺钉连接有集气罩,而且集气罩内部安装有抽气扇,当磨头工作时产生的烟气上升时,会进入到集气罩内部,通过抽气扇工作将收集的废气通过通风软管输送至废气收集箱内部,通过在废气收集箱内部设置吸附液,可有效的对烟气进行处理,避免烟气损害工作人员的身体。2. The utility model is connected with a gas collecting hood by screws through the outer wall of the grinding head sliding seat, and an exhaust fan is installed inside the gas collecting hood. When the flue gas generated by the grinding head rises, it will enter the inside of the gas collecting hood, Through the operation of the exhaust fan, the collected exhaust gas is transported to the inside of the exhaust gas collection box through the ventilation hose. By setting the adsorption liquid inside the exhaust gas collection box, the flue gas can be effectively treated to prevent the flue gas from damaging the body of the staff.
3、本实用新型通过在磨头的上方安装挡液板,而且挡液板呈圆弧状,可有效的遮挡住磨头工作时甩起的精磨液,而且精磨液会通过重力的作用落下,减小了损耗。3. The utility model installs a liquid baffle above the grinding head, and the liquid baffle is arc-shaped, which can effectively block the fine grinding fluid thrown up when the grinding head works, and the fine grinding liquid will pass the action of gravity. drop, reducing losses.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本实用新型实施例的一种龙门精密直线导轨磨床的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of gantry precision linear guide rail grinder of the utility model embodiment;
图2为本实用新型实施例的一种龙门精密直线导轨磨床的床座剖面结构示意图;Fig. 2 is the cross-sectional structure schematic diagram of the bed base of a kind of gantry precision linear guide rail grinding machine according to the embodiment of the utility model;
图3为本实用新型实施例的一种龙门精密直线导轨磨床的磨头座结构示意图;3 is a schematic structural diagram of a grinding head seat of a gantry precision linear guide rail grinding machine according to an embodiment of the present utility model;
图4为本实用新型实施例的一种龙门精密直线导轨磨床的废液收集箱剖面结构示意图。4 is a schematic cross-sectional structural diagram of a waste liquid collection box of a gantry precision linear guide rail grinder according to an embodiment of the present invention.
图中:1、床座;101、龙门立柱;2、横梁;3、磨头滑座;301、磨头座;302、磨头;303、挡液板;304、喷液头;305、一号进液口;306、二号进液口;4、集气罩;401、抽气扇;402、通风软管;403、废气收集箱;404、排污管;5、工作台滑座;501、工作台;6、增压泵;7、一号U型板;701、二号U型板;702、玻璃纤维过滤棉;703、废液收集箱;704、金属框;705、无纺布过滤棉;706、支撑块。In the picture: 1, bed base; 101, gantry column; 2, beam; 3, grinding head sliding seat; 301, grinding head seat; 302, grinding head; 303, liquid baffle; 304, liquid jet head; 305, one No. liquid inlet; 306, No. 2 liquid inlet; 4. Gas collecting hood; 401, Exhaust fan; 402, Ventilation hose; 403, Exhaust gas collection box; 404, Sewage pipe; 5. Workbench slide; 501 , workbench; 6, booster pump; 7, No. 1 U-shaped plate; 701, No. 2 U-shaped plate; 702, glass fiber filter cotton; 703, waste liquid collection box; 704, metal frame; 705, non-woven fabric Filter cotton; 706, support block.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面将结合图1~图4对本实用新型实施例的一种龙门精密直线导轨磨床进行详细的说明。A gantry precision linear guide rail grinding machine according to an embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 4 .
参考图1、图2、图3和图4所示,本实用新型实施例提供的一种龙门精密直线导轨磨床包括床座1和龙门立柱101,所述床座1顶部一端固定连接有龙门立柱101,所述龙门立柱101一侧表面活动连接有磨头滑座3,所述磨头滑座3一侧表面安装有挡液板303,所述磨头滑座3外壁通过螺钉连接有集气罩4,所述集气罩4内部安装有抽气扇401,所述床座1内腔焊接有一号U型板7,所述一号U型板7下方焊接有二号U型板701,所述一号U型板7和二号U型板701上表面均粘连有玻璃纤维过滤棉702,所述二号U型板701下方可拆卸连接有废液收集箱703,所述废液收集箱703内部可拆卸连接有金属框704,所述金属框704内部安装有无纺布过滤棉705。1, 2, 3 and 4, a gantry precision linear guide rail grinder provided by the embodiment of the present invention includes a bed base 1 and a
参考图1、图2、图3和图4所示,本实用新型实施例提供一种龙门精密直线导轨磨床通过一号U型板7和二号U型板701上表面均粘连有玻璃纤维过滤棉702,可有效的截留精磨液中夹杂的杂质,对精磨液进行快速的过滤,并通过无纺布过滤棉705进行进一步的过滤,可对精磨液快速的过滤并使用,通过抽气扇401工作将收集的废气通过通风软管402输送至废气收集箱403内部,通过在废气收集箱403内部设置吸附液,可有效的对烟气进行处理,避免烟气损害工作人员的身体,通过在磨头302的上方安装挡液板303,而且挡液板303呈圆弧状,可有效的遮挡住磨头302工作时甩起的精磨液,而且精磨液会通过重力的作用落下,减小了损耗。Referring to FIG. 1, FIG. 2, FIG. 3 and FIG. 4, the embodiment of the present utility model provides a gantry precision linear guide rail grinder through which glass fiber filters are adhered to the upper surfaces of the No. 1 U-shaped plate 7 and the No. 2
参考图1所示,本实用新型实施例提供一种龙门精密直线导轨磨床,所述挡液板303下方转动连接有磨头302,可对工件进行打磨。Referring to FIG. 1 , an embodiment of the present invention provides a gantry precision linear guide rail grinder, and a grinding
参考图3所示,本实用新型实施例提供一种龙门精密直线导轨磨床,所述磨头滑座3底部安装有喷液头304,所述喷液头304一侧开设有一号进液口305,所述喷液头304另一侧开设有二号进液口306,一号进液口305外接精磨液送料管,二号进液口306外接增压泵对过滤后的精磨液进行循环利用。Referring to FIG. 3 , an embodiment of the present utility model provides a gantry precision linear guide rail grinder, a
参考图1所示,本实用新型实施例提供一种龙门精密直线导轨磨床,所述集气罩4顶部导通连接有通风软管402,所述通风软管402一端固定连接有废气收集箱403,所述废气收集箱403一侧表面焊接有排污管404,便于对废气收集并处理。Referring to FIG. 1 , an embodiment of the present invention provides a gantry precision linear guide rail grinder. A
参考图1所示,本实用新型实施例提供一种龙门精密直线导轨磨床,所述床座1上表面安装有工作台滑座5,所述工作台滑座5上方活动连接有工作台501,可用于安装工件。Referring to FIG. 1 , an embodiment of the present invention provides a gantry precision linear guide rail grinder. A
参考图1、图2和图4所示,本实用新型实施例提供一种龙门精密直线导轨磨床,所述机座1外壁安装有增压泵6且增压泵6与废液收集箱703导通相连,可输送过滤好的精磨液,所述金属框704下方焊接有支撑块706,对金属框704起到支撑作用。Referring to Figures 1, 2 and 4, an embodiment of the present invention provides a gantry precision linear guide rail grinder, wherein a booster pump 6 is installed on the outer wall of the machine base 1, and the booster pump 6 is guided with the waste
本实用新型实施例提供一种龙门精密直线导轨磨床,工作时通过底座1顶部为开放式,同时床座1内腔焊接有一号U型板7,一号U型板7下方焊接有二号U型板701,一号U型板7和二号U型板701尺寸相同而且面积大于工作台501,当喷液头304喷出的精磨液滴落在工作台501上,然后流下落在一号U型板7的上表面,并通过一号U型板7流到二号U型板701的表面,而且一号U型板7和二号U型板701均为倾斜状,可加快精磨液的流动速度,并通过一号U型板7和二号U型板701上表面均粘连有玻璃纤维过滤棉702,可有效的截留精磨液中夹杂的杂质,对精磨液进行快速的过滤,过滤之后的精磨液会流入到废液收集箱703的内部,通过废液收集箱703内部可拆卸连接有金属框704,所述金属框704内部安装有无纺布过滤棉705,精磨液通过无纺布过滤棉705进行进一步的过滤,并通过增压泵6与废液收集箱703导通相连,而且增压泵6的输出端与喷液头304上开设的二号进液口306打通相连,可对精磨液快速的过滤并使用,通过磨头滑座3外壁通过螺钉连接有集气罩4,而且集气罩4内部安装有抽气扇401,当磨头302工作时产生的烟气上升时,会进入到集气罩4内部,通过抽气扇401工作将收集的废气通过通风软管402输送至废气收集箱403内部,通过在废气收集箱403内部设置吸附液,可有效的对烟气进行处理,避免烟气损害工作人员的身体,通过在磨头302的上方安装挡液板303,而且挡液板303呈圆弧状,可有效的遮挡住磨头302工作时甩起的精磨液,而且精磨液会通过重力的作用落下,减小了损耗。The embodiment of the present utility model provides a gantry precision linear guide rail grinder. The top of the base 1 is open during operation. At the same time, the inner cavity of the bed base 1 is welded with a No. U-shaped plate 7, and a No. The
需要说明的是,本实用新型为一种龙门精密直线导轨磨床,包括床座1、龙门立柱101、横梁2、磨头滑座3、磨头座301、磨头302、挡液板303、喷液头304、一号进液口305、二号进液口306、集气罩4、抽气扇401、通风软管402、废气收集箱403、排污管404、工作台滑座5、工作台501、增压泵6、一号U型板7、二号U型板701、玻璃纤维过滤棉702、废液收集箱703、金属框704、无纺布过滤棉705、支撑块706,部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。It should be noted that the present utility model is a gantry precision linear guide rail grinder, including a bed base 1, a
显然,本领域的技术人员可以对本实用新型实施例进行各种改动和变型而不脱离本实用新型实施例的精神和范围。这样,倘若本实用新型实施例的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if these modifications and variations of the embodiments of the present utility model fall within the scope of the claims of the present utility model and their equivalents, the present utility model is also intended to include these modifications and variations.
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