CN220239091U - Operation and maintenance robot for air conditioner and ventilation system air pipe - Google Patents

Operation and maintenance robot for air conditioner and ventilation system air pipe Download PDF

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Publication number
CN220239091U
CN220239091U CN202321578202.5U CN202321578202U CN220239091U CN 220239091 U CN220239091 U CN 220239091U CN 202321578202 U CN202321578202 U CN 202321578202U CN 220239091 U CN220239091 U CN 220239091U
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China
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module
sealant
robot
camera
air pipe
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CN202321578202.5U
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Chinese (zh)
Inventor
程烜
沈彦虹
卢慧霞
汪雨清
尹晨光
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Shanghai Building Science Research Institute Co Ltd
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Shanghai Building Science Research Institute Co Ltd
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Abstract

The utility model discloses an operation and maintenance robot for an air pipe of an air conditioner and ventilation system, which is used for moving in the air pipe to finish detection and maintenance operations, wherein the operation and maintenance robot comprises a walking module, and an execution module, an operation module and an imaging module are arranged on the walking module; the operation module is used for repairing sealant and insulating layer of the air pipe; the execution module is respectively connected with the walking module and the operation module and is used for adjusting the position of the operation module; the imaging module is used for monitoring the state of the air pipe, the state of the robot, the repairing state of the sealant and the repairing state of the heat preservation layer. The utility model can replace workers to enter the air pipe to realize the detection of the internal state of the air pipe and the maintenance operation of the sealant and the heat insulation layer, thereby greatly reducing the labor intensity of the workers, improving the working environment of the workers and improving the detection and maintenance efficiency.

Description

Operation and maintenance robot for air conditioner and ventilation system air pipe
Technical Field
The utility model relates to the technical field of maintenance of air conditioning and ventilation systems, in particular to an operation and maintenance robot for an air duct of an air conditioning and ventilation system.
Background
With the development of social economy and the progress of scientific technology, the popularization and the use rate of central air conditioners are higher and higher, and a central air conditioner system formed by adopting a large number of advanced equipment and corresponding matched equipment becomes one of important marks of modern building technology and is an important infrastructure necessary for modern buildings to create comfortable and efficient working and living environments. The ventilating duct is used as a core component for maintaining the stable operation of the central air conditioning system, and after long-term use, the problems of ageing and falling of sealant, invalid and falling of glue of the heat preservation layer, dust accumulation and the like can occur, and the problems can lead to the reduction of the operation efficiency of the air conditioner, the increase of the energy consumption and even influence the normal operation of the central air conditioning system when serious. Therefore, it is necessary to periodically check and maintain the state of the inside of the ventilation duct.
The air duct system of the central air conditioning system is huge and intricate, and the air duct system is inspected and maintained in a manual mode, so that the problems of narrow space and difficult operation are faced, and the health of workers can be endangered by scattered dust in the air duct, so that a robot capable of efficiently detecting and maintaining the air duct by replacing manual work is urgently needed.
Through retrieving, "a central air conditioning tuber pipe detection robot" that patent application number is CN201620925871.9 relates to, carries out real-time video recording to the situation in the pipeline through camera and the light of carrying, realizes the detection to pipeline inside, still is equipped with cleaning wheel and vacuum cleaner simultaneously, can clean and dust absorption in the pipeline inside, but does not possess tuber pipe sealant and heat preservation maintenance function.
The utility model provides a "a central air conditioning washs maintenance and detects integrative robot" that patent application number is CN202021266969.0 relates to, and shower nozzle sprays the liquid medicine and cleans when the brush head cleans, and the inner wall is weathered through the piece of blowing after the cleanness, and the dust absorption subassembly dust absorption is adopted to the bottom, detects whether inside refrigeration effect and PM2.5 reach the standard after cleaning through detecting the subassembly, but do not possess tuber pipe sealant and heat preservation maintenance function.
The existing central air conditioner air pipe detection and maintenance robot generally has detection and cleaning functions, but does not have the functions of maintaining air pipe sealant and an insulating layer, and can not repair the sealant at the falling position of the air pipe sealant and the falling position of the insulating layer.
Disclosure of Invention
In view of the foregoing, it is desirable to provide an operation and maintenance robot for air conditioning and ventilation system air ducts.
The operation and maintenance robot is used for moving in the air pipe to finish detection and maintenance operations and comprises a walking module, wherein an execution module, an operation module and an imaging module are arranged on the walking module;
the operation module is used for repairing sealant and insulating layer of the air pipe;
the execution module is respectively connected with the walking module and the operation module and is used for adjusting the position of the operation module;
the imaging module is used for monitoring the state of the air pipe, the state of the robot, the repairing state of the sealant and the repairing state of the heat preservation layer.
In one embodiment, the walking module comprises a vehicle body and crawler walking mechanisms, wherein the crawler walking mechanisms are arranged on two sides of the vehicle body, and the crawler walking mechanisms are connected with a driving motor.
In one embodiment, the execution module includes:
a lateral movement mechanism mounted on the vehicle body;
the extension mechanism is connected with the transverse moving mechanism and can drive the extension mechanism to move transversely;
the vertical moving mechanism is connected with the extending mechanism and can drive the vertical moving mechanism to ascend or descend;
the tool conversion mechanism is connected with the vertical moving mechanism, the vertical moving mechanism can drive the tool conversion mechanism to carry out up-and-down moving operation, and the tool conversion mechanism can rotate to switch the operation tool.
In one embodiment, the job module includes:
the sealant repairing device comprises a sealant beating head and a first sealant injecting mechanism, wherein the sealant beating head is fixedly arranged on one side of the tool conversion mechanism, the first sealant injecting mechanism is arranged in the middle of the lower part of the vehicle body, and the first sealant injecting mechanism is connected with the sealant beating head through a first hose;
the insulation layer repairing device is arranged on the other side of the tool conversion mechanism and comprises a separation spraying unit and a coating unit, the separation spraying unit is used for pulling out the falling-off part of the insulation layer, separating the falling-off part from the wall surface of the air pipe and re-coating the wall surface, and the coating unit is used for re-coating the falling-off part of the insulation layer and the wall surface.
In one embodiment, the separate spraying unit includes:
the second glue injection mechanism is arranged in the middle of the lower part of the vehicle body and is connected with a spray head through a second hose, and the spray head is used for re-gluing the wall surface;
the stirring plate can stir out the falling part of the heat preservation layer to separate the heat preservation layer from the wall surface of the air pipe, the middle part of the stirring plate is hollowed out, and the spray head is arranged in the middle part of the stirring plate.
In one embodiment, a first spring is disposed between the toggle plate and the tool change mechanism.
In one embodiment, the application unit includes:
the roller is in rolling contact with the surface of the heat preservation layer;
one end of the electric push rod is connected with the roller, the other end of the electric push rod is connected with the tool conversion mechanism,
and the second spring is arranged between the roller and the tool conversion mechanism.
In one embodiment, the first and second glue injection mechanisms each comprise:
the rubber cylinder is fixedly connected with the vehicle body;
the piston is arranged in the rubber cylinder in a penetrating way;
and the screw rod motor is connected with the piston.
In one embodiment, the imaging module comprises:
the air pipe state detection device comprises a first lighting lamp and a first camera, wherein the first lighting lamp and the first camera are respectively arranged at two sides of the extension mechanism; the first illuminating lamp is used for providing a light source required by detecting the internal state of the air pipe, and the first camera is used for shooting environmental information in the advancing direction of the robot;
the robot state monitoring device comprises a second illuminating lamp, a second camera and an electric cradle head, wherein the second illuminating lamp and the second camera are arranged on the electric cradle head; the second illuminating lamp is used for providing a light source required by the glue repairing operation of the robot, the second camera is used for shooting the operation state of the robot, and the electric cradle head is used for adjusting the second illuminating lamp and an illumination shooting area of the second camera;
the sealant repairing and monitoring device comprises a linear laser and a third camera, wherein linear structured light emitted by the linear laser can assist in positioning of a sealant beating head and a robot, and the third camera is used for shooting a sealant repairing operation process;
the heat preservation repairing and monitoring device comprises a fourth camera, wherein the fourth camera is used for shooting a heat preservation repairing operation process.
The operation and maintenance robot for the air conditioner and ventilation system air pipe has the functions of detecting the internal state of the air pipe, repairing the sealant at the falling part of the air pipe and repairing the sealant at the falling part of the heat preservation layer, can replace workers to enter the air pipe to realize the detection of the internal state of the air pipe and the maintenance operation of the sealant and the heat preservation layer, can reduce the labor intensity of the workers to a great extent, improve the working environment of the workers and improve the detection and maintenance efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an operation and maintenance robot for an air conditioning and ventilation system duct according to the present utility model;
FIG. 2 is a side view of an operation and maintenance robot for an air conditioning and ventilation system duct of the present utility model;
FIG. 3 is a top view of an operation and maintenance robot for an air conditioning and ventilation system duct according to the present utility model;
FIG. 4 is a schematic view of the walking module of the present utility model;
fig. 5 is a schematic diagram of the structure of the execution module and job module of the present utility model.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. Preferred embodiments of the present utility model are shown in the drawings. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
Referring to fig. 1-5, an embodiment of the present utility model provides an operation and maintenance robot for an air duct of an air conditioning and ventilation system, for moving inside the air duct to complete detection and maintenance operations, where the operation and maintenance robot includes a traveling module 1, and the traveling module 1 is provided with an execution module 2, an operation module 3 and an imaging module 4;
the operation module 3 is used for repairing sealant and insulating layer of the air pipe;
the execution module 2 is respectively connected with the walking module 1 and the operation module 3, and the execution module 2 is used for adjusting the position of the operation module 3;
the imaging module 4 is used for monitoring the state of the air pipe, the state of the robot, the repairing state of the sealant and the repairing state of the heat preservation layer.
The operation and maintenance robot for the air conditioner and ventilation system air pipe has the functions of detecting the internal state of the air pipe, repairing the sealant at the falling part of the air pipe and repairing the sealant at the falling part of the heat preservation layer, can replace workers to enter the air pipe to realize the detection of the internal state of the air pipe and the maintenance operation of the sealant and the heat preservation layer, can reduce the labor intensity of the workers to a great extent, improve the working environment of the workers and improve the detection and maintenance efficiency.
In an embodiment of the present utility model, the walking module 1 includes a vehicle body 5 and a crawler 6, the crawler 6 is installed at two sides of the vehicle body 5, and the crawler 6 is connected with a driving motor 7. Thus, the crawler belt travelling mechanism 6 can be independently driven to travel through the driving motor 7, and the whole movement of the robot is realized.
In one embodiment of the present utility model, the execution module 2 includes:
a lateral movement mechanism 8 mounted on the vehicle body 5;
the extension mechanism 9 is connected with the transverse moving mechanism 8, and the transverse moving mechanism 8 can drive the extension mechanism 9 to move transversely;
the vertical moving mechanism 10 is connected with the extending mechanism 9, and the extending mechanism 9 can drive the vertical moving mechanism 10 to ascend or descend;
the tool conversion mechanism 11 is connected with the vertical movement mechanism 10, the vertical movement mechanism 10 can drive the tool conversion mechanism 11 to perform up-and-down movement operation, and the tool conversion mechanism 11 can rotate and switch the working tool.
In this embodiment, the lateral movement mechanism 8, the extension mechanism 9 and the vertical movement mechanism 10 may be a combination mechanism of a sliding rail and a sliding block; the transverse moving mechanism 8 can drive the extending mechanism 9, the vertical moving mechanism 10 and the tool conversion mechanism 11 to move left and right relative to the walking module 1. When the height of the air pipe is large, the extension mechanism 9 can push the vertical moving mechanism 10 upwards, so that the working height of the robot is enlarged; when the height of the air pipe is smaller, the extension mechanism 9 can retract the vertical moving mechanism 10 downwards, so that the robot has smaller height and size, and the trafficability of the robot is ensured.
In one embodiment of the present utility model, the job module 3 includes:
the sealant repairing device comprises a sealant head 12 and a first sealant injecting mechanism 13, wherein the sealant head 12 is fixedly arranged on one side of the tool conversion mechanism 11, the first sealant injecting mechanism 13 is arranged in the middle of the lower part of the vehicle body 5, and the first sealant injecting mechanism 13 is connected with the sealant head 12 through a first hose; in this way, glue can be injected into the glue head 12 for repairing the sealant by the first glue injection mechanism 13.
The insulation layer repairing device is arranged on the other side of the tool conversion mechanism 11 and comprises a separation spraying unit and a coating unit, the separation spraying unit is used for pulling out the falling-off part of the insulation layer, separating the falling-off part from the wall surface of the air pipe and re-coating the wall surface, and the coating unit is used for re-coating the falling-off part of the insulation layer and the wall surface.
Specifically, in an embodiment of the present utility model, the separate spraying unit includes:
the second glue injection mechanism 17 is arranged in the middle of the lower part of the vehicle body 5, the second glue injection mechanism 17 is connected with the spray head 14 through a second hose, and the spray head 14 is used for re-gluing the wall surface;
the poking plate 15, poking plate 15 can be with the heat preservation department of droing to poke, makes its and tuber pipe wall separation, just poking plate 15's middle part fretwork, shower nozzle 14 is installed in poking plate 15's middle part.
In this embodiment, glue may be injected into the nozzle 14 by the second glue injection mechanism 17 to achieve re-gluing of the wall.
In one embodiment of the present utility model, a first spring 16 is disposed between the striking plate 15 and the tool switching mechanism 11. In this way, the pulling plate 15 can be prevented from directly and rigidly contacting the air duct wall surface to generate excessive acting force.
In an embodiment of the present utility model, the attaching unit includes:
a roller 18 in rolling contact with the surface of the insulating layer;
an electric push rod 20, one end of the electric push rod 20 is connected with the roller 18, the other end of the electric push rod 20 is connected with the tool conversion mechanism 11,
a second spring 19 is arranged between the roller 18 and the tool changing mechanism 11.
In this embodiment, when the insulation layer is peeled off and glued again, the roller 18 is retracted by the electric push rod 20, so as to avoid interference to the gluing operation; after the gluing is completed, the roller 18 extends out through the electric push rod 20 to be in contact with the heat preservation layer and rolls on the surface of the heat preservation layer, so that the falling part of the heat preservation layer is re-attached to the wall surface. In addition, the provision of the second spring 19 prevents the roller 18 from directly rigidly contacting the insulation layer to generate excessive force.
In an embodiment of the present utility model, the first glue injection mechanism 13 and the second glue injection mechanism 17 each include:
the rubber cylinder 21 is fixedly connected with the vehicle body 5;
a piston 22 penetrating the rubber cylinder 21;
and a screw motor 23 connected to the piston 22.
In the present embodiment, the first and second glue injection mechanisms 13 and 17 are identical in structure. The piston 22 is driven to move in the rubber cylinder 21 by the screw motor 23, and the sealant or the heat-insulating layer glue in the rubber cylinder 21 is conveyed to the glue beating head 12 or the spray head 14 through a hose so as to repair the sealant or the heat-insulating layer. In addition, the amount of the glue discharge can be precisely controlled by controlling the amount of movement of the piston 22.
In one embodiment of the present utility model, the imaging module 4 includes:
the air pipe state detection device comprises a first illuminating lamp 24 and a first camera 25, wherein the first illuminating lamp 24 and the first camera 25 are respectively arranged at two sides of the extension mechanism 9; the first illumination lamp 24 is used for providing a light source required by the detection of the internal state of the air duct, and the first camera 25 is used for shooting the environmental information in the advancing direction of the robot; the operator can control the traveling module 1 to move inside the air duct and check the state inside the air duct according to the image information of the first camera 25.
The robot state monitoring device comprises a second illuminating lamp 26, a second camera 27 and an electric cradle head 28, wherein the second illuminating lamp 26 and the second camera 27 are arranged on the electric cradle head 28; the second illumination lamp 26 is used for providing a light source required by the repair operation of the glue supplementing of the robot, the second camera 27 is used for shooting the operation state of the robot, and the electric cradle head 28 is used for adjusting illumination shooting areas of the second illumination lamp 26 and the second camera 27; the operator manipulates the actions of the execution module 2 according to the image information of the second camera 27.
The sealant repair monitoring device comprises a linear laser 29 and a third camera 30, wherein the linear structure emitted by the linear laser 29 can assist the positioning of the sealant beating head 12 and the robot, and the third camera 30 is used for shooting a sealant repair operation process; in this embodiment, the linear structure light is parallel to the air duct joint by adjusting the gesture of the robot, so that the moving direction of the glue dispensing head 12 in the glue dispensing process is consistent with the air duct joint direction, and thus the glue dispensing quality and efficiency can be improved, and the operator can adjust the position of the glue dispensing head 12 relative to the air duct joint according to the image information of the third camera 30.
The insulation layer repairing and monitoring device comprises a fourth camera 31, wherein the fourth camera 31 is used for shooting an insulation layer repairing operation process. The operator controls the robot to finish the gluing and pasting work of the heat insulation layer according to the image information of the fourth camera 31.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The examples described above represent only a few embodiments of the present utility model and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.

Claims (9)

1. The operation and maintenance robot for the air pipe of the air conditioning and ventilation system is used for moving in the air pipe to finish detection and maintenance operation and is characterized by comprising a walking module (1), wherein an execution module (2), an operation module (3) and an imaging module (4) are arranged on the walking module (1);
the operation module (3) is used for repairing sealant and insulating layer of the air pipe;
the execution module (2) is respectively connected with the walking module (1) and the operation module (3), and the execution module (2) is used for adjusting the position of the operation module (3);
the imaging module (4) is used for monitoring the state of the air pipe, the state of the robot, the repairing state of the sealant and the repairing state of the heat preservation layer.
2. The operation and maintenance robot for an air conditioning and ventilation system duct according to claim 1, characterized in that the traveling module (1) comprises a vehicle body (5) and crawler traveling mechanisms (6), the crawler traveling mechanisms (6) are installed at two sides of the vehicle body (5), and the crawler traveling mechanisms (6) are connected with a driving motor (7).
3. An operation and maintenance robot for air conditioning and ventilation system ductwork according to claim 2, characterized in that said execution module (2) comprises:
a lateral movement mechanism (8) mounted on the vehicle body (5);
the extension mechanism (9) is connected with the transverse moving mechanism (8), and the transverse moving mechanism (8) can drive the extension mechanism (9) to move transversely;
the vertical moving mechanism (10) is connected with the extending mechanism (9), and the extending mechanism (9) can drive the vertical moving mechanism (10) to ascend or descend;
the tool conversion mechanism (11) is connected with the vertical movement mechanism (10), the vertical movement mechanism (10) can drive the tool conversion mechanism (11) to carry out up-and-down movement operation, and the tool conversion mechanism (11) can rotate to switch the operation tool.
4. An operation and maintenance robot for air conditioning and ventilation system ductwork according to claim 3, characterized in that said working module (3) comprises:
the sealant repairing device comprises a sealant head (12) and a first sealant injecting mechanism (13), wherein the sealant head (12) is fixedly arranged on one side of the tool converting mechanism (11), the first sealant injecting mechanism (13) is arranged in the middle of the lower part of the vehicle body (5), and the first sealant injecting mechanism (13) is connected with the sealant head (12) through a first hose;
the insulation layer repairing device is arranged on the other side of the tool conversion mechanism (11), and comprises a separation spraying unit and a coating unit, wherein the separation spraying unit is used for separating the falling part of the insulation layer, separating the falling part from the wall surface of the air pipe and re-coating the wall surface, and the coating unit is used for re-coating the falling part of the insulation layer and the wall surface.
5. The operation and maintenance robot for an air conditioner and ventilation system duct according to claim 4, wherein the separate spraying unit comprises:
the second glue injection mechanism (17) is arranged in the middle of the lower part of the vehicle body (5), the second glue injection mechanism (17) is connected with a spray head (14) through a second hose, and the spray head (14) is used for re-gluing the wall surface;
the stirring plate (15), stirring plate (15) can stir out heat preservation department that drops, makes its and tuber pipe wall separation, just stirring plate (15)'s middle part fretwork, shower nozzle (14) are installed in stirring plate (15) middle part.
6. An operation and maintenance robot for an air conditioning and ventilation system duct according to claim 5, characterized by a first spring (16) arranged between the dial (15) and the tool change-over mechanism (11).
7. The operation and maintenance robot for an air conditioner and ventilation system duct according to claim 5 or 6, wherein the applying unit comprises:
a roller (18) in rolling contact with the surface of the heat-insulating layer;
an electric push rod (20), one end of the electric push rod (20) is connected with the roller (18), the other end of the electric push rod (20) is connected with the tool conversion mechanism (11),
and a second spring (19) arranged between the roller (18) and the tool switching mechanism (11).
8. An operation and maintenance robot for an air conditioning and ventilation system duct according to claim 5 or 6, characterized in that said first glue injection mechanism (13) and said second glue injection mechanism (17) each comprise:
the rubber cylinder (21) is fixedly connected with the vehicle body (5);
the piston (22) is arranged in the rubber cylinder (21) in a penetrating way;
and the screw rod motor (23) is connected with the piston (22).
9. An operation and maintenance robot for an air conditioning and ventilation system duct according to claim 1, characterized in that the imaging module (4) comprises:
the air pipe state detection device comprises a first illuminating lamp (24) and a first camera (25), wherein the first illuminating lamp (24) and the first camera (25) are respectively arranged at two sides of the extension mechanism (9); the first illuminating lamp (24) is used for providing a light source required by detecting the internal state of the air pipe, and the first camera (25) is used for shooting environmental information in the advancing direction of the robot;
the robot state monitoring device comprises a second illuminating lamp (26), a second camera (27) and an electric cradle head (28), wherein the second illuminating lamp (26) and the second camera (27) are arranged on the electric cradle head (28); the second illuminating lamp (26) is used for providing a light source required by the repair operation of the glue supplementing of the robot, the second camera (27) is used for shooting the operation state of the robot, and the electric cradle head (28) is used for adjusting the illumination shooting areas of the second illuminating lamp (26) and the second camera (27);
the sealant repairing and monitoring device comprises a linear laser (29) and a third camera (30), wherein linear structure emitted by the linear laser (29) can assist in positioning of a sealant beating head (12) and a robot, and the third camera (30) is used for shooting a sealant repairing operation process;
the heat preservation repairing and monitoring device comprises a fourth camera (31), wherein the fourth camera (31) is used for shooting a heat preservation repairing operation process.
CN202321578202.5U 2023-06-20 2023-06-20 Operation and maintenance robot for air conditioner and ventilation system air pipe Active CN220239091U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321578202.5U CN220239091U (en) 2023-06-20 2023-06-20 Operation and maintenance robot for air conditioner and ventilation system air pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321578202.5U CN220239091U (en) 2023-06-20 2023-06-20 Operation and maintenance robot for air conditioner and ventilation system air pipe

Publications (1)

Publication Number Publication Date
CN220239091U true CN220239091U (en) 2023-12-26

Family

ID=89270776

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321578202.5U Active CN220239091U (en) 2023-06-20 2023-06-20 Operation and maintenance robot for air conditioner and ventilation system air pipe

Country Status (1)

Country Link
CN (1) CN220239091U (en)

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