CN220176472U - Treatment system for asphalt-containing smoke tail gas - Google Patents

Treatment system for asphalt-containing smoke tail gas Download PDF

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Publication number
CN220176472U
CN220176472U CN202321210057.5U CN202321210057U CN220176472U CN 220176472 U CN220176472 U CN 220176472U CN 202321210057 U CN202321210057 U CN 202321210057U CN 220176472 U CN220176472 U CN 220176472U
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bin
pipe
powder
flue gas
treatment system
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CN202321210057.5U
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唐晓毅
陈毕贵
刘厚涛
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Sichuan Jinmei Environmental Protection Co ltd
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Sichuan Jinmei Environmental Protection Co ltd
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Abstract

The utility model discloses a treatment system of asphalt-containing smoke tail gas, which belongs to the technical field of waste gas treatment equipment and comprises a roasting furnace, a cooling tower, an electrical tar precipitator, a mixing bin, a cyclone separator, a cloth bag dust remover, a wet desulfurization dust removal combined tower, a main fan and a chimney, wherein the roasting furnace, the cooling tower, the electrical tar precipitator, the mixing bin, the cyclone separator, the cloth bag dust remover, the wet desulfurization dust removal combined tower, the main fan and the chimney are sequentially communicated through a smoke main pipe, the pipe diameter of the mixing bin is the same as the pipe diameter of the smoke main pipe, and the powder spraying device is communicated with the mixing bin through a powder spraying pipe. The powder spraying adsorption point is only provided with one, so that the management difficulty is greatly reduced, the power of the main fan is also reduced, the pipe diameter of the mixing bin is consistent with that of the main flue gas pipe, the resistance is not increased, secondary pollution is avoided, the main flue gas pipe is not easy to be blocked, and the bag-pasting phenomenon of the bag-type dust collector is not easy to occur.

Description

Treatment system for asphalt-containing smoke tail gas
Technical Field
The utility model belongs to the technical field of waste gas treatment equipment, and particularly relates to a treatment system for asphalt-containing smoke tail gas.
Background
The cathode carbon block for aluminum is prepared by taking calcined anthracite, graphite powder and the like as aggregate and asphalt as a binder, and is mainly used for the carbon lining of the aluminum electrolysis cell. The carbon material is processed, built or rammed to form the main body of the bottom and side wall of the aluminum cell, and is used for holding electrolyte and produced aluminum liquid required by the aluminum electrolytic reaction and guiding current out of the cell through a steel rod embedded in the cathode.
The main working procedures of asphalt storage and transportation, kneading and forming, primary roasting (ring type furnace), high-pressure dipping and secondary roasting (ring type furnace and tunnel kiln) are adopted in the electrode production process.
The flue gas generated by one-time roasting of the electrode covered ring type roasting furnace mainly contains asphalt smoke, particulate matters, sulfur dioxide and nitrogen oxides. Compared with anode roasting for aluminum, the method has the advantages of long roasting period, small flue gas quantity, low flue gas temperature, high asphalt smoke concentration and low concentration of nitrogen oxides and sulfur dioxide.
The tar precipitator is generally used for purifying asphalt smoke in roasting smoke in domestic carbon industry, but with the improvement of the special emission limit of atmospheric pollutants, if a single tar precipitator purifying measure is adopted, even if a plurality of stages are connected in series, the tar smoke can not be stably purified for a long time, and high efficiency purifying efficiency can not be maintained.
The electrical tar precipitator has the characteristics of low efficiency, unstable operation and liquid waste tar (dangerous waste) generation in purifying asphalt smoke, so that most enterprises in the industry cannot discharge the asphalt smoke up to the standard. According to the basic theory and design principle of the industrial control equipment for gaseous pollutants, four basic methods of general conventional waste gas purification treatment are available, namely an absorption method, an adsorption method, a chemical reaction method (including an incineration method) and a high-altitude dilution discharge method.
The adsorption method adopted by a plurality of enterprises at present has the following problems: (1) The number of adsorption points is large, the total jet air flow is large, the air quantity of a main fan of a process system is increased, the negative pressure is increased, and the power of a fan shaft is increased; meanwhile, the power of a feeding system and a conveying system for adsorbing powder at multiple points is increased; the operation and management difficulty of workers is also increased; the more points there are for the shop environment, the more leaks and faults are; (2) Some of the main fans are mixed by means of a reducing pipe and a diverging pipe, so that the wind pressure of a main fan of a process system is increased to be disturbed, and the power of a fan shaft is increased; if the powder enters by the negative pressure of the system, the mixing is possibly uneven; the pipeline is locally reduced, so that the running resistance of the pipeline is mainly increased, the negative pressure of a main fan of a process system is increased, and the power of a fan shaft is increased; the black method adsorption device has the advantages that the flow rate of gas in the pipeline is fast after the local part of the pipeline is small, the contact time of asphalt smoke and adsorption powder is short, and the adsorption is insufficient. (3) asphalt fume collecting pipe is blocked. (4) the bag pasting phenomenon occurs in the dust remover cloth bag.
Disclosure of Invention
The utility model aims to provide a treatment system for asphalt-containing smoke tail gas, which has the advantages of simple structure, convenient use and capability of better improving the problems.
The embodiment of the utility model is realized in the following way:
the embodiment of the utility model provides a treatment system for asphalt-containing smoke tail gas, which comprises a roasting furnace, a cooling tower, an electric tar precipitator, a mixing bin, a cyclone separator, a cloth bag dust remover, a wet desulfurization dust removal combined tower, a main fan and a chimney which are sequentially communicated through a smoke main pipe, wherein the mixing bin is made of round pipes, the pipe diameter of the mixing bin is the same as that of the smoke main pipe, and the treatment system further comprises a powder spraying device, and the powder spraying device is communicated with the mixing bin through a powder spraying pipe.
Optionally, the powder spraying device includes support body, powder storehouse, title material mechanism and powder spraying mechanism, the powder storehouse set up in on the support body, the lower extreme in powder storehouse has blanking mouth and blanking mouth department is equipped with first unloading valve, title material mechanism sets up on the support body and is located the blanking mouth below in powder storehouse, powder spraying mechanism includes air-blower and feeder, the air-out end of air-blower with the one end intercommunication of powder spraying pipe, the upper end of feeder with title material mechanism is connected, the lower extreme of feeder with the one end intercommunication of powder spraying pipe near the lateral wall of air-blower one end, the one end of powder spraying pipe keep away from of air-blower is equipped with the powder spray gun, the powder spray gun extends to in the mixing bin.
Optionally, title material mechanism includes title feed bin and online measurement scale, title feed bin is located the blanking mouth below in powder storehouse, online measurement scale set up in the lower extreme of title feed bin, the upper end of feeder is followed the bottom of title feed bin penetrates title feed bin is inside.
Optionally, a vibrator is arranged on the outer side wall of the powder bin.
Optionally, a material level monitor is arranged on the side wall of the powder bin.
Optionally, feed mechanism still is equipped with in the top of powder storehouse, feed mechanism includes storage box, filters storehouse and vacuum pump, filter the storehouse set up in on the support body and be located the top of powder storehouse, filter the blanking mouth of storehouse with the feed inlet of powder storehouse passes through the unloading pipe intercommunication just be equipped with the second unloading valve on the unloading pipe, the storage box with filter the storehouse and pass through the conveying pipe intercommunication, the vacuum pump with filter the storehouse and pass through evacuation tube intercommunication, be equipped with the filter between the conveying pipe mouth of pipe and the evacuation tube mouth of pipe in the filter storehouse.
Optionally, the filter adopts a bag-type dust remover.
Optionally, the powder bin and the lower end of the filtering bin are both in conical structures.
Optionally, inspection manholes are formed in a flue gas main pipe between the roasting furnace and the cooling tower, a flue gas main pipe between the electric tar precipitator and the mixing bin, and a flue gas main pipe between the mixing bin and the cyclone separator.
Optionally, a water tank is arranged on one side of the cooling tower, and the cooling tower is communicated with the water tank through a water pipe.
The beneficial effects of the utility model are as follows:
the treatment system for the asphalt-containing smoke tail gas provided by the embodiment of the utility model has the advantages that the structure is simple, only one powder spraying adsorption point is arranged, the management difficulty is greatly reduced, the power of a main fan is also reduced, the pipe diameter of a mixing bin is consistent with that of a smoke main pipe, the resistance is not increased, the secondary pollution is not caused, the smoke main pipe is not easy to be blocked and the bag pasting phenomenon of a bag-type dust collector is not easy to occur.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a treatment system for bituminous fume according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of another view of a treatment system for bituminous fume according to an embodiment of the present utility model;
FIG. 3 is a schematic structural view of a powder spraying device;
in the figure: 11-roasting furnace; 12-a cooling tower; 13-an electrical tar precipitator; 14-a mixing bin; 15-a cyclone separator; 16-a bag-type dust remover; 17-wet desulfurization and dust removal combined tower; 18-a main fan; 19-chimney; 20-smoke main pipe; 21-inspection manhole; 30-a powder spraying device; 31-a frame body; 32-a powder bin; 321-a first blanking valve; 322-level monitor; 323-a vibrator; 33, a weighing mechanism; 331-weighing a stock bin; 332-online metering; 34-a powder spraying mechanism; 341-a blower; 342-feeder; 343-powder spraying pipe; 344-powder spray gun; 35-a feeding mechanism; 351—a storage bin; 352-filtration bin; 353-vacuum pump; 354-a second blanking valve; 355-feeding pipe; 356-evacuating the tube; 357-filter.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
In addition, the embodiments of the present utility model and the features of the embodiments may be combined with each other without collision.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or directions or positional relationships conventionally put in place when the inventive product is used, or directions or positional relationships conventionally understood by those skilled in the art are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; the two components can be mechanically connected, can be directly connected or can be indirectly connected through an intermediate medium, and can be communicated with each other. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 and 2, the embodiment of the utility model provides a treatment system for tail gas containing asphalt smoke, which comprises a roasting furnace 11, a cooling tower 12, an electric tar precipitator 13, a mixing bin 14, a powder spraying device 30, a cyclone separator 15, a bag-type dust remover 16, a wet desulfurization and dust removal combined tower 17, a main fan 18 and a chimney 19.
The exhaust port of the roasting furnace 11 is communicated with the air inlet of the cooling tower 12 through a main flue gas pipe 20, the exhaust port of the cooling tower 12 is communicated with the air inlet of the electric tar precipitator 13 through a main flue gas pipe 20, the exhaust port of the electric tar precipitator 13 is communicated with the air inlet end of the mixing bin 14 through a main flue gas pipe 20, the air outlet end of the mixing bin 14 is communicated with the air inlet of the cyclone separator 15 through a main flue gas pipe 20, the air outlet of the cyclone separator 15 is communicated with the air inlet of the bag dust collector 16 through a main flue gas pipe 20, the exhaust port of the bag dust collector 16 is communicated with the air inlet of the wet desulfurization dust collection combined tower 17 through a main flue gas pipe 20, the exhaust port of the wet desulfurization dust collection combined tower 17 is communicated with the air inlet of the main fan 18 through a main flue gas pipe 20, and the exhaust port of the main fan 18 is communicated with the air inlet of the chimney 19 through a main flue gas pipe 20.
In this embodiment, the mixing bin 14 is made of a circular tube, and the tube diameter of the mixing bin 14 is the same as the tube diameter of the main flue gas tube 20. This does not increase the resistance of the duct nor does it increase the pressure of the main blower 18 of the system.
Inspection manholes 21 are formed in the main flue gas pipe 20 between the roasting furnace 11 and the cooling tower 12, the main flue gas pipe 20 between the electric tar precipitator 13 and the mixing bin 14 and the main flue gas pipe 20 between the mixing bin 14 and the cyclone separator 15, so that the inside of the main flue gas pipe 20 is convenient to overhaul.
A water tank is further arranged on one side of the cooling tower 12, and the cooling tower 12 is communicated with the water tank through a water pipe.
The bag house 16 may be provided in a plurality of parallel arrangements.
The asphaltic smoke treatment system also includes a powder spraying device 30. Referring to fig. 3, the powder spraying device 30 includes a frame 31, a powder bin 32, a weighing mechanism 33, and a powder spraying mechanism 34.
The frame 31 plays a role of supporting other components, and the frame 31 is a frame structure.
The powder bin 32 is arranged on the frame 31, and the lower half part of the powder bin 32 is of a conical structure. The top of powder storehouse 32 is equipped with the feed inlet, can add the material in to powder storehouse 32 through the feed inlet, and the bottom of powder storehouse 32 is equipped with the blanking mouth, and blanking mouth department is equipped with first unloading valve 321, opens first unloading valve 321, and the material in the powder storehouse 32 just can follow the blanking mouth and flow.
The side wall of the powder bin 32 is provided with the material level monitor 322, so that the amount of materials in the powder bin 32 can be conveniently monitored, the material level monitor 322 is at least two, at least one is arranged on the side wall of the lower end conical structure of the powder bin 32, and at least one is also arranged on the side wall of the upper end of the powder bin 32.
The outer side wall of the powder bin 32 is also provided with a vibrator 323, and one, two or more vibrators 323 can be arranged. The vibrator 323 is arranged on the outer side wall of the conical structure part of the powder storage bin 32, and the setting of the vibrator 323 can better ensure that the materials in the powder storage bin 32 can fall from the blanking port.
The weighing mechanism 33 includes a weighing bin 331 and an online meter 332. The scale bin 331 is disposed on the frame 31 and below the blanking port of the powder bin 32, and the online metering scale 332 is disposed at the lower end of the scale bin 331, where the online metering scale 332 is used for weighing the material falling into the scale bin 331.
The powder spraying mechanism 34 comprises a blower 341, a feeder 342, a powder spraying pipe 343 and a powder spraying gun 344, wherein the air outlet end of the blower 341 is communicated with one end of the powder spraying pipe 343, the upper end of the feeder 342 penetrates into the weighing bin 331 from the bottom of the weighing bin 331, the lower end of the feeder 342 is communicated with the side wall of the powder spraying pipe 343, which is close to one end of the blower 341, the powder spraying gun 344 is arranged at one end of the powder spraying pipe 343, which is far away from the blower 341, and the powder spraying gun 344 extends into the mixing bin 14. In this embodiment, the feeder 342 is a screw feeder 342. The blower 341 is a Roots blower. In operation, the feeder 342 conveys powder in the weighing bin 331 to the powder spraying pipe 343, and then the air blower 341 blows out the powder from the powder spraying gun 344 through the powder spraying pipe 343, so that the powder is sprayed into the mixing bin 14 to adsorb and purify asphalt smoke.
A feeding mechanism 35 is also arranged above the powder bin 32. The feeding mechanism 35 comprises a storage tank 351, a filter bin 352 and a vacuum pump 353, wherein the filter bin 352 is arranged on the frame body 31 and is positioned above the powder bin 32, the lower half part of the filter bin 352 is of a conical structure, a blanking port is arranged at the lower end of the lower half part of the filter bin 352, the blanking port of the filter bin 352 is communicated with the feeding port of the powder bin 32 through a blanking pipe, a second blanking valve 354 is arranged on the blanking pipe, the storage tank 351 is communicated with the filter bin 352 through a feeding pipe 355, the vacuum pump 353 is communicated with the filter bin 352 through a vacuumizing pipe 356, and a filter 357 is arranged between a pipe orifice of the feeding pipe 355 in the filter bin 352 and a pipe orifice of the vacuumizing pipe 356. The filter 357 may be a cloth bag filter or other gas-solid filter. During operation, vacuum pump 353 vacuumizes filter bin 352 to make the powder in storage tank 351 get into filter bin 352 along conveying pipe 355, and the sack filter can guarantee that the powder is filtered and remains in filter bin 352, then second baiting valve 354 opens, and the powder in filter bin 352 will fall into powder bin 32, thereby realizes automatic interpolation powder. Not only improves the efficiency, but also greatly reduces the labor intensity.
The working principle of the asphalt fume treatment system provided by the embodiment of the utility model is as follows:
the flue gas generated by the roasting furnace 11 is conveyed into the cooling tower 12 for cooling treatment, the temperature is reduced to 50-60 ℃, meanwhile, about 5% of asphalt smoke content can be removed, then the flue gas with reduced temperature flows into the electric tar precipitator 13 along the flue gas main pipe 20 for primary purification under the action of the main fan 18, about 65-70% of asphalt smoke content can be removed by the electric tar precipitator 13, the flue gas treated by the electric tar precipitator 13 continuously flows backwards, the flue gas flows into the mixing bin 14, meanwhile, the powder spraying device 30 sprays powder into the mixing bin 14, the powder is fully mixed with the flue gas, asphalt smoke is adsorbed by the powder, most of asphalt smoke which is not removed by the previous process is absorbed by the powder, the flue gas and the powder flow backwards into the cyclone separator 15, most of the powder is filtered by the cyclone separator 15, and a small part of the powder flows into the cloth bag dust remover 16 along with the flue gas, the small particle powder is filtered and attached to the cloth bag, the small particle dust is beaten into the cloth bag through pulse vibration, the flue gas after the electric tar precipitator 13 is continuously flowed backwards through the automatic discharge hopper, the powder is collected through the cloth bag dust collector, the dust absorption hopper, the flue gas is discharged into the wet flue gas dust removal tower 17 through the wet flue gas desulfurization tower 17, and the flue gas can be discharged into the wet flue gas dust removal tower 17, and the flue gas can be discharged through the wet flue gas dust removal tower 17 when the flue gas is discharged through the wet flue gas desulfurization tower 17, and the flue gas dust removal stack 17 is discharged through the wet flue gas dust removal tower is discharged through the wet flue dust removal tower 17.
The utility model is not limited to the above-described alternative embodiments, and any person who may derive other various forms of products in the light of the present utility model, however, any changes in shape or structure thereof, all falling within the technical solutions defined in the scope of the claims of the present utility model, fall within the scope of protection of the present utility model.

Claims (10)

1. A treatment system for an asphalt-containing smoke tail gas, which is characterized in that: the flue gas desulfurization and dust removal combined tower comprises a roasting furnace, a cooling tower, an electric tar precipitator, a mixing bin, a cyclone separator, a cloth bag dust remover, a wet desulfurization and dust removal combined tower, a main fan and a chimney which are sequentially communicated through a flue gas main pipe, wherein the mixing bin is made of round pipes, the pipe diameter of the mixing bin is identical to that of the flue gas main pipe, and the flue gas desulfurization and dust removal combined tower further comprises a powder spraying device, and the powder spraying device is communicated with the mixing bin through a powder spraying pipe.
2. The treatment system for bituminous fume of claim 1, wherein: the powder spraying device comprises a frame body, a powder bin, a weighing mechanism and a powder spraying mechanism, wherein the powder bin is arranged on the frame body, a blanking port is formed in the lower end of the powder bin, a first blanking valve is arranged at the blanking port, the weighing mechanism is arranged on the frame body and located below the blanking port of the powder bin, the powder spraying mechanism comprises a blower and a feeder, the air outlet end of the blower is communicated with one end of a powder spraying pipe, the upper end of the feeder is connected with the weighing mechanism, the lower end of the feeder is communicated with the side wall of the powder spraying pipe, which is close to one end of the blower, and one end of the powder spraying pipe, which is far away from the blower, is provided with a powder spraying gun which extends into the mixing bin.
3. A treatment system for bituminous fume according to claim 2, wherein: the material weighing mechanism comprises a material weighing bin and an online metering scale, wherein the material weighing bin is located below a blanking port of the powder bin, the online metering scale is arranged at the lower end of the material weighing bin, and the upper end of the feeder penetrates into the material weighing bin from the bottom of the material weighing bin.
4. A treatment system for bituminous fume according to claim 2, wherein: and a vibrator is arranged on the outer side wall of the powder bin.
5. A treatment system for bituminous fume according to claim 2, wherein: and a material level monitor is arranged on the side wall of the powder bin.
6. A treatment system for bituminous fume according to claim 2, wherein: the top of powder storehouse still is equipped with feed mechanism, feed mechanism includes storage box, filtration storehouse and vacuum pump, filtration storehouse set up in on the support body and be located the top of powder storehouse, the blanking mouth of filtration storehouse with the feed inlet of powder storehouse passes through the unloading pipe intercommunication just be equipped with the second unloading valve on the unloading pipe, the storage box with the filtration storehouse passes through the conveying pipe intercommunication, the vacuum pump with the filtration storehouse passes through evacuation tube intercommunication, be equipped with the filter between the conveying pipe mouth of pipe and the evacuation tube mouth of pipe in the filtration storehouse.
7. The treatment system for bituminous fume of claim 6 wherein: the filter adopts a bag-type dust remover.
8. The treatment system for bituminous fume of claim 6 wherein: the lower ends of the powder bin and the filtering bin are both in conical structures.
9. The treatment system for bituminous fume of claim 1, wherein: inspection manholes are formed in the flue gas main pipe between the roasting furnace and the cooling tower, the flue gas main pipe between the electric tar precipitator and the mixing bin and the flue gas main pipe between the mixing bin and the cyclone separator.
10. The treatment system for bituminous fume of claim 1, wherein: one side of the cooling tower is provided with a water tank, and the cooling tower is communicated with the water tank through a water pipe.
CN202321210057.5U 2023-05-18 2023-05-18 Treatment system for asphalt-containing smoke tail gas Active CN220176472U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321210057.5U CN220176472U (en) 2023-05-18 2023-05-18 Treatment system for asphalt-containing smoke tail gas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321210057.5U CN220176472U (en) 2023-05-18 2023-05-18 Treatment system for asphalt-containing smoke tail gas

Publications (1)

Publication Number Publication Date
CN220176472U true CN220176472U (en) 2023-12-15

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ID=89112495

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321210057.5U Active CN220176472U (en) 2023-05-18 2023-05-18 Treatment system for asphalt-containing smoke tail gas

Country Status (1)

Country Link
CN (1) CN220176472U (en)

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