CN220176226U - Automatic high-pressure water cleaning device for disc of stainless steel filter - Google Patents
Automatic high-pressure water cleaning device for disc of stainless steel filter Download PDFInfo
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- CN220176226U CN220176226U CN202321678960.4U CN202321678960U CN220176226U CN 220176226 U CN220176226 U CN 220176226U CN 202321678960 U CN202321678960 U CN 202321678960U CN 220176226 U CN220176226 U CN 220176226U
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- stainless steel
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 137
- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 21
- 239000010935 stainless steel Substances 0.000 title claims abstract description 21
- 239000007921 spray Substances 0.000 claims description 29
- 230000001105 regulatory effect Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 10
- 239000010865 sewage Substances 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses an automatic high-pressure water cleaning device for a stainless steel filter disc, which relates to the technical field of cleaning equipment. According to the automatic high-pressure water cleaning device for the stainless steel filter discs, automatic equipment is used for cleaning the discs, so that manpower is replaced, and the manpower is saved; the automatic cleaning can solidify the cleaning distance and the cleaning time, can drive the disc to rotate and move up and down for cleaning, and can simultaneously clean the front side and the rear side of the disc, thereby ensuring the cleaning quality and improving the efficiency; and the disc can be conveniently disassembled and assembled, thereby meeting the requirement of cleaning the disc in a large amount.
Description
Technical Field
The utility model relates to the technical field of cleaning equipment, in particular to an automatic high-pressure water cleaning device for a stainless steel filter disc.
Background
The BOPET film production line is matched with a large number of 12-inch stainless steel disc filters, the 12-inch stainless steel disc filters are used as main filtering modes in the melt extrusion process, the matched number is large, the cleaning process is complex, and particularly, in the special film production process, the stainless steel discs are required to be replaced for a plurality of times in order to meet the requirements of different products for switching among different products and different processes.
The original disc is washed by high-pressure clean water, a manual handheld spray gun is adopted, 50kg of water pressure clean water is adopted, the distance between the disc and the disc is 200-300mm in a special washing box, and the two sides of the disc are respectively washed by rotating circles, so that the labor intensity of workers is high, the environment is moist, and the washing quality cannot be ensured to be consistent due to the change of the distance between the handheld spray gun; and the two sides are respectively washed, so that the washing time is long and the efficiency is low. The improvement of the cleaning efficiency and the cleaning effect of the disc is urgently required in factories.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides an automatic high-pressure water cleaning device for a stainless steel filter disc, which replaces manual cleaning and saves manpower; the automatic cleaning can solidify the cleaning distance and the cleaning time, can drive the disc to rotate and move up and down for cleaning, and can simultaneously clean the front side and the rear side of the disc, thereby ensuring the cleaning quality and improving the efficiency; and the disc can be conveniently disassembled and assembled, thereby meeting the requirement of cleaning the disc in a large amount.
In order to achieve the above purpose, the present utility model is realized by the following technical scheme: the automatic high-pressure water cleaning device for the stainless steel filter disc comprises a clean water tank, wherein the clean water tank is connected with a water supply system, the water supply system is connected with a cleaning system, the cleaning system comprises a disc mounting shaft, a spring limit baffle is fixed at the front end of the disc mounting shaft, and a sewage tank is arranged at the bottom of the cleaning system.
Further, the water supply system comprises a low-pressure water pump, a low-pressure water inlet filter, a booster pump, a pressure gauge, a high-pressure regulating valve, a high-low pressure switching ball valve and a low-pressure water return pipeline; one end of the low-pressure water pump is connected with the clean water tank, and the other end of the low-pressure water pump is connected with the water inlet of the low-pressure water inlet filter; the water outlet of the low-pressure water inlet filter is connected with the water inlet of the booster pump, the water outlet of the booster pump is connected with one end of the high-pressure regulating valve, the other end of the high-pressure regulating valve is connected with the water inlet of the high-pressure and low-pressure switching ball valve, the water return port of the high-pressure and low-pressure switching ball valve is connected with the clean water tank through a low-pressure water return pipeline, and the water outlet of the high-pressure and low-pressure switching ball valve (26) is connected with the cleaning system; the water supply system is used for supplying high-pressure water to the cleaning system and switching the water to low-pressure water to flow back to the clean water tank when the disc is replaced.
Further, the pressure gauge is arranged between the booster pump and the high-pressure regulating valve and used for observing the pressure of the high-pressure water.
Further, the cleaning system comprises a lifting rod, a five-water distribution pipe, a disc mounting shaft, a double water spray pipe and a spring limit baffle; two lifter settings are in the sewage case both sides, and two lifter are connected at five water diversion pipe both ends, and five water diversion pipe water inlets are connected high-low pressure and are switched the ball valve delivery port, and two spray pipes are connected to five delivery port bottoms of five water diversion pipes, and two spray pipes below is provided with the disk installation axle, and disk installation axle front end is fixed with spring limit baffle, and cleaning system is used for wasing the disk.
Further, a disk mounting boss is provided at the front end of the disk mounting shaft for mounting a disk thereon.
Further, the double-spray pipe comprises a double pipe and two spray heads, the double pipe is connected with the bottom of the five-division water outlet, the two spray heads are arranged at two ends of the bottom of the double pipe, and the water outlets of the spray heads at the two ends respectively face to the front side and the rear side of the disc arranged on the disc mounting shaft to flush the front side and the rear side of the disc.
Further, the spring limit baffle comprises an upper plate, a lower plate, a spring rod and two upright posts, wherein the upper plate is connected with the lower plate through the spring rod, the two upright posts are respectively fixed on the upper plate and the lower plate, and the spring limit baffle is used for limiting the disc after the disc is installed and preventing the disc from falling.
Furthermore, the included angle between the spray head installation angle and the vertical direction is 60 degrees, so that the front side and the rear side of the disc can be conveniently washed.
Advantageous effects
The utility model provides an automatic high-pressure water cleaning device for a stainless steel filter disc, which has the following beneficial effects compared with the prior art:
according to the automatic high-pressure water cleaning device for the stainless steel filter discs, automatic equipment is used for cleaning the discs, so that manpower is replaced, and the manpower is saved; the automatic cleaning can solidify the cleaning distance and the cleaning time, can drive the disc to rotate and move up and down for cleaning, and can simultaneously clean the front side and the rear side of the disc, thereby ensuring the cleaning quality and improving the efficiency; and the disc can be conveniently disassembled and assembled, thereby meeting the requirement of cleaning the disc in a large amount.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a partial structure of the present utility model;
FIG. 3 is a schematic view of a partial structure of the present utility model;
in the figure: 1. a clean water tank; 21. a low pressure water pump; 22. a low pressure water inlet filter; 23. a booster pump; 24. a pressure gauge; 25. a high pressure regulating valve; 26. high-low pressure switching ball valve; 27. a low pressure return line; 31. a lifting rod; 32. a fifth water diversion pipe; 33. a disc mounting shaft; 331. a disk mounting boss; 34. a double water spray pipe; 341. a double tube; 342. a spray head; 35. a spring limit baffle, 351, upper plate; 352. a lower plate; 353. a spring rod; 354. a column; 4. a sewage tank.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Embodiment one:
referring to fig. 1-3, the utility model provides a technical scheme that an automatic high-pressure water cleaning device for a stainless steel filter disc comprises a clean water tank 1, wherein the clean water tank 1 is connected with a water supply system, the water supply system is connected with a cleaning system, the cleaning system comprises a disc mounting shaft 33, a spring limit baffle 35 is fixed at the front end of the disc mounting shaft 33, and a sewage tank 4 is arranged at the bottom of the cleaning system.
Referring to fig. 1, in the embodiment of the present utility model, the water supply system includes a low-pressure water pump 21, a low-pressure water inlet filter 22, a booster pump 23, a pressure gauge 24, a high-pressure regulating valve 25, a high-pressure and low-pressure switching ball valve 26, and a low-pressure water return pipeline 27; one end of the low-pressure water pump 21 is connected with the clean water tank 1, and the other end is connected with the water inlet of the low-pressure water inlet filter 22; the water outlet of the low-pressure water inlet filter 22 is connected with the water inlet of the booster pump 23, the water outlet of the booster pump 23 is connected with one end of the high-pressure regulating valve 25, the other end of the high-pressure regulating valve 25 is connected with the water inlet of the high-low pressure switching ball valve 26, the water return port of the high-low pressure switching ball valve 26 is connected with the clean water tank 1 through the low-pressure water return pipeline 27, and the water outlet of the high-low pressure switching ball valve 26 is connected with the cleaning system; the water supply system is used for supplying high-pressure water to the cleaning system and switching to low-pressure water to flow back to the clean water tank 1 when the disc is replaced.
Referring to fig. 1, in the embodiment of the present utility model, the pressure gauge 24 is disposed between the booster pump 23 and the high-pressure regulating valve 25, for observing the high-pressure water pressure.
Referring to fig. 1-2, in the embodiment of the present utility model, the cleaning system includes a lifting rod 31, a five-way water pipe 32, a disk mounting shaft 33, a double water spray pipe 34 and a spring limit baffle 35; the two lifting rods 31 are arranged on two sides of the sewage tank 4, the two ends of the five-water diversion pipe 32 are connected with the two lifting rods 31, the water inlet of the five-water diversion pipe 32 is connected with the water outlet of the high-low pressure switching ball valve 26, the bottoms of the five water outlets of the five-water diversion pipe 32 are connected with the double water spray pipe 34, the disc mounting shaft 33 is arranged below the double water spray pipe 34, the spring limit baffle 35 is fixed at the front end of the disc mounting shaft 33, and the cleaning system is used for cleaning discs.
Referring to fig. 2-3, in the embodiment of the present utility model, a disk mounting boss 331 is provided at a front end of the disk mounting shaft 33 for mounting a disk thereon.
Referring to fig. 2, in the embodiment of the utility model, the dual spray pipe 34 includes a dual pipe 341 and two spray nozzles 342, the dual pipe 341 is connected to the bottom of the water outlet of the five-way water pipe 32, the two spray nozzles 342 are disposed at two ends of the bottom of the dual pipe 341, and the water outlets of the spray nozzles 342 at two ends face to the front and rear sides of the disc mounted on the disc mounting shaft 33 respectively, so as to flush the front and rear sides of the disc.
Referring to fig. 3, in the embodiment of the present utility model, the spring limit baffle 35 includes an upper plate 351, a lower plate 352, a spring rod 353 and two stand columns 354, the upper plate 351 and the lower plate 352 are connected by the spring rod 353, the two stand columns 354 are respectively fixed on the upper plate 351 and the lower plate 352, and the spring limit baffle is used for limiting the disc after the disc is installed, so as to prevent the disc from falling.
Referring to fig. 2-3, in the embodiment of the present utility model, the angle between the installation angle of the nozzle 342 and the vertical direction is 60 °, so as to facilitate the flushing of the front and rear sides of the disc.
Working principle: the low-pressure water pump 21 pumps water from the clean water tank 1, enters the booster pump 23 for boosting after being filtered by the low-pressure water inlet filter 22, adjusts the high-pressure regulating valve 25, observes the numerical value displayed by the pressure gauge 24, and locks after reaching a proper range.
The upright post 354 is pressed to compress the spring limit baffle 35 toward the center, the disc center hole is installed on the disc installation boss 331 of the disc installation shaft 33 after passing through the spring limit baffle 35, the upright post 354 is loosened, the upper plate 351 and the lower plate 352 rebound, and the disc is limited on the disc installation boss 331. When the disc is replaced, pressure is applied to the upright posts 354, and the disc can be conveniently removed after the spring limit baffle 35 is compressed.
When the disc is cleaned, the high-low pressure switching ball valve 26 is switched to high pressure, high-pressure water enters the five-water-diversion pipe 32 of the cleaning system, the lifting rod 1 drives the five-water-diversion pipe 32 and the double-water-spraying pipe 34 below to move up and down, the spray heads 342 are used for discharging water, the disc mounting shaft 33 drives the disc mounted on the disc mounting shaft to rotate, the disc can be cleaned up and down while rotating, the cleaning quality is ensured, and the two spray heads 342 simultaneously clean the front side and the rear side of the disc, so that the cleaning efficiency is improved.
When the disc is replaced, the high-low pressure switching ball valve 26 is switched to low pressure, water flows back to the clean water tank 1 through the low pressure water return pipeline 27, frequent starting of the booster pump 23 is avoided, and the service life of the booster pump 23 is prolonged.
Claims (8)
1. An automatic high-pressure water cleaning device for a stainless steel filter disc is characterized in that: the device comprises a clean water tank (1), wherein the clean water tank (1) is connected with a water supply system, the water supply system is connected with a cleaning system, the cleaning system comprises a disc mounting shaft (33), a spring limit baffle (35) is fixed at the front end of the disc mounting shaft (33), and a sewage tank (4) is arranged at the bottom of the cleaning system.
2. The automatic high-pressure water cleaning device for a stainless steel filter disc according to claim 1, wherein: the water supply system comprises a low-pressure water pump (21), a low-pressure water inlet filter (22), a booster pump (23), a pressure gauge (24), a high-pressure regulating valve (25), a high-low pressure switching ball valve (26) and a low-pressure water return pipeline (27); one end of the low-pressure water pump (21) is connected with the clean water tank (1), and the other end is connected with the water inlet of the low-pressure water inlet filter (22); the water outlet of the low-pressure water inlet filter (22) is connected with the water inlet of the booster pump (23), the water outlet of the booster pump (23) is connected with one end of the high-pressure regulating valve (25), the other end of the high-pressure regulating valve (25) is connected with the water inlet of the high-low pressure switching ball valve (26), the water return inlet of the high-low pressure switching ball valve (26) is connected with the clean water tank (1) through the low-pressure water return pipeline (27), and the water outlet of the high-low pressure switching ball valve (26) is connected with the cleaning system.
3. The automatic high-pressure water cleaning device for a stainless steel filter disc according to claim 2, wherein: the pressure gauge (24) is arranged between the booster pump (23) and the high-pressure regulating valve (25).
4. The automatic high-pressure water cleaning device for a stainless steel filter disc according to claim 1, wherein: the cleaning system comprises a lifting rod (31), a five-water distribution pipe (32), a disc mounting shaft (33), a double water spray pipe (34) and a spring limit baffle (35); two lifter (31) set up in sewage case (4) both sides, two lifter (31) are connected at five shunt tubes (32) both ends, and five shunt tubes (32) water inlet connection high-low pressure switching ball valve (26) delivery port, two spray pipes (34) are connected to five delivery port bottoms of five shunt tubes (32), and two spray pipes (34) below is provided with disk installation axle (33), and disk installation axle (33) front end is fixed with spring limit baffle (35).
5. The automatic high-pressure water cleaning device for a stainless steel filter disc according to claim 4, wherein: a disk mounting boss (331) is provided at the front end of the disk mounting shaft (33).
6. The automatic high-pressure water cleaning device for a stainless steel filter disc according to claim 4, wherein: the double-spray pipe (34) comprises a double pipe (341) and two spray heads (342), the double pipe (341) is connected with the bottom of the water outlet of the five-water-distribution pipe (32), the two spray heads (342) are arranged at two ends of the bottom of the double pipe (341), and the water outlets of the spray heads (342) at two ends face to the front side and the rear side of a disc arranged on the disc mounting shaft (33) respectively.
7. The automatic high-pressure water cleaning device for a stainless steel filter disc according to claim 4, wherein: the spring limit baffle (35) comprises an upper plate (351), a lower plate (352), a spring rod (353) and two stand columns (354), wherein the upper plate (351) and the lower plate (352) are connected through the spring rod (353), and the two stand columns (354) are respectively fixed on the upper plate (351) and the lower plate (352).
8. The automatic high-pressure water cleaning device for a stainless steel filter disc according to claim 6, wherein: the installation angle of the spray head (342) is 60 degrees with the vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321678960.4U CN220176226U (en) | 2023-06-29 | 2023-06-29 | Automatic high-pressure water cleaning device for disc of stainless steel filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321678960.4U CN220176226U (en) | 2023-06-29 | 2023-06-29 | Automatic high-pressure water cleaning device for disc of stainless steel filter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220176226U true CN220176226U (en) | 2023-12-15 |
Family
ID=89112982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321678960.4U Active CN220176226U (en) | 2023-06-29 | 2023-06-29 | Automatic high-pressure water cleaning device for disc of stainless steel filter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220176226U (en) |
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2023
- 2023-06-29 CN CN202321678960.4U patent/CN220176226U/en active Active
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