CN220166240U - High heavy-calibre flange heat treatment facility - Google Patents

Abstract

The utility model discloses high-large caliber flange heat treatment equipment, which comprises a heat treatment equipment main body, wherein the heat treatment equipment main body comprises a cooling water tank, a heat treatment tank, a water collecting tank, a flange collecting tank and a high-large caliber flange body; can spray the cooling to the flange through setting up second electric telescopic handle and rotor plate and protect the air heater, because the air heater sets up in the top of rotor plate, consequently, can avoid vapor to enter into the inside of air heater through the play aerofoil, and then avoid the inside electronic component of air heater impaired, thereby increased its life, remove the transport through setting up conveying equipment, signal receiver, signal transmitter and swash plate to high heavy-calibre flange body that can be automatic, therefore no longer need someone special to put and collect high heavy-calibre flange body, the intensity of labour of staff has been alleviateed, it is more convenient to use, it is also higher to automize.

Description

High heavy-calibre flange heat treatment facility

Technical Field

The utility model belongs to the technical field of flanges, and particularly relates to high-large-caliber flange heat treatment equipment.

Background

Flanges, also known as flange collars or lugs. The flange is a part for connecting the shafts and is used for connecting the pipe ends; there are also flanges for use on the equipment access ports for connection between two equipment, such as speed reducer flanges. The flange connection or the flange joint refers to detachable connection which is formed by connecting a flange, a gasket and a bolt with each other to form a group of combined sealing structures. In the production process of the high-diameter flange, heat treatment is needed to be carried out on the high-diameter flange, and the existing high-diameter flange heat treatment equipment cannot recycle the used cooling water when cooling is carried out, so that water resources are wasted.

The utility model provides a prior art is as "202022232694.5", discloses a high footpath flange heat treatment facility, including the roof, the top middle part welding of roof has the heat treatment case, coolant tank has been placed under the roof bottom, coolant tank's top joint has the case lid, the water inlet has been seted up to the top bilateral symmetry of case lid, the delivery port has been seted up to one side bottom of coolant tank, install the water pump through the connecting pipe in the delivery port, the water pipe is installed to the play water end of water pump, the shower nozzle is installed to the one end of water pipe, the top of roof is located the bilateral symmetry of placing the board and has seted up the hole that leaks, the mounting groove has been seted up at one side middle part of hole that leaks, multistage telescopic cylinder is installed to one side of mounting groove, multistage telescopic cylinder's one end joint has the baffle, the baffle extends to the opposite side of hole that leaks, and the opposite side middle part of hole that leaks has seted up with baffle matched with draw-in groove. The utility model can recycle the used cooling water, thereby avoiding the condition of wasting water resources.

According to the technical scheme, the cooling water tank is arranged at the bottom end of the heat treatment tank, after the cooling water is used for spraying the heat-treated high-caliber flange, the cooling water can be collected into the cooling water tank again through the filtering of the filter screen, so that the waste of water resources is avoided, however, in the actual use process, after the cooling water is sprayed on the surface of the heat-treated high-caliber flange, the cooling water can be evaporated into water vapor, so that the cooling water can drift upwards, the air heater is arranged at the top end of the heat treatment tank, the upward water vapor can possibly enter the inside of the air heater through the air outlet plate, so that electronic elements inside the air heater are damaged, the service life of the electronic elements is reduced, the electronic elements need to be manually placed into the heat treatment tank when the flange is subjected to heat treatment, and the electronic elements need to be manually collected after the heat treatment is finished, so that the electronic elements are low in automation degree, the labor intensity of workers is high, and the electronic elements are not convenient to use.

For the problems in the related art, no effective solution has been proposed at present.

Therefore, in order to solve the problems, the utility model provides high-large-caliber flange heat treatment equipment.

Disclosure of Invention

The utility model aims to provide high-caliber flange heat treatment equipment so as to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high heavy-calibre flange heat treatment facility, includes the heat treatment facility main part, the heat treatment facility main part includes coolant tank, heat treatment tank, water collecting box, flange collecting box and high heavy-calibre flange body, the bottom plate is installed to the bottom of heat treatment facility main part, install on the top of bottom plate coolant tank the water collecting box with flange collecting box, a set of installing frame is installed on the top of coolant tank, the internally mounted of installing frame has conveying equipment, install on the top of conveying equipment high heavy-calibre flange body, a set of swash plate is installed to one side of installing frame, the flange collecting box install in under the swash plate, a set of first mounting panel and a set of second mounting panel are installed on the top of installing frame, a set of signal transmitter and a set of signal receiver are installed respectively to one side of installing frame, install on the top of installing frame the heat treatment tank, a set of electric-operated gate and two sets of electric-operated gate are installed to the top of installing frame, two sets of electric-operated gate and two sets of electric-operated gate are installed respectively, and two sets of electric-operated gate and are rotated and are connected with two sets of electric-operated gate.

Further, two sets of water pumps are installed to the inside bottom of coolant tank, a set of first connecting pipe is installed to the output of water pump, a set of shower nozzle is installed to the one end of first connecting pipe, the shower nozzle install in the inside of heat treatment case.

Further, a group of temperature sensors are installed in the cooling water tank, a group of filter screens are further installed in the cooling water tank, a group of installation boxes are installed on one side of the cooling water tank, a group of first electric telescopic rods are installed on one side of the inner portion of the installation boxes, a group of baffles are installed at the telescopic ends of the first electric telescopic rods, and leakage holes with the same positions, sizes and numbers are formed in the baffles and the filter screens.

Further, a group of air heaters are arranged at the top end of the heat treatment box, a group of air outlet plates are arranged at the output end of the air heaters, the air outlet plates are arranged above the rotating plates, and a group of sealing laminate plates are arranged on one side of the rotating plates.

Further, a second connecting pipe is arranged between the water collecting box and the cooling water tank, and an electromagnetic valve is arranged on the second connecting pipe.

Further, the water pump, the temperature sensor, the first electric telescopic rod, the conveying equipment, the signal transmitter, the signal receiver, the first lifting door, the second lifting door, the air heater, the second electric telescopic rod and the electromagnetic valve are electrically connected with the controller.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the utility model, the second electric telescopic rod and the rotating plate are arranged to protect the air heater when the flange is sprayed and cooled, and the air heater is arranged above the rotating plate, so that water vapor is prevented from entering the air heater through the air outlet plate, further, electronic elements in the air heater are prevented from being damaged, and the service life of the air heater is prolonged.

2. According to the utility model, the high and large caliber flange body can be automatically moved and conveyed by arranging the conveying equipment, the signal receiver, the signal transmitter and the sloping plate, so that a person is not required to specially put and collect the high and large caliber flange body, the labor intensity of staff is reduced, the use is more convenient, and the automation is higher.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a partial side cross-sectional view of the present utility model;

fig. 3 is a side view of the present utility model.

Reference numerals:

1. a heat treatment apparatus main body; 2. a bottom plate; 3. a cooling water tank; 301. a water pump; 302. a first connection pipe; 303. a spray head; 304. a temperature sensor; 305. a filter screen; 4. a mounting box; 401. a first electric telescopic rod; 402. a baffle; 403. a leak hole; 5. a mounting frame; 501. a conveying device; 502. a sloping plate; 503. a first mounting plate; 504. a signal transmitter; 505. a second mounting plate; 506. a signal receiver; 507. a controller; 6. a heat treatment tank; 601. a first lifting gate; 602. a second lifting door; 603. an air heater; 604. an air outlet plate; 7. a rotating plate; 701. sealing the laminate; 702. a second electric telescopic rod; 8. a water collection tank; 801. a second connection pipe; 802. an electromagnetic valve; 9. a flange collecting box; 10. a high and large caliber flange body.

Detailed Description

The utility model is further described below with reference to the accompanying drawings and detailed description:

referring to fig. 1-3, a high and large caliber flange heat treatment apparatus according to an embodiment of the present utility model includes a heat treatment apparatus main body 1, the heat treatment apparatus main body 1 includes a cooling water tank 3, a heat treatment tank 6, a water collecting tank 8, a flange collecting tank 9, and a high and large caliber flange body 10, a bottom plate 2 is installed at a bottom end of the heat treatment apparatus main body 1, the cooling water tank 3, the water collecting tank 8, and the flange collecting tank 9 are installed at a top end of the bottom plate 2, a group of installation frames 5 are installed at a top end of the cooling water tank 3, a conveying apparatus 501 is installed inside the installation frames 5, the conveying apparatus 501 is driven by a motor, and can drive the high and large caliber flange body 10 thereon to move and convey, so that a person is no longer required to place and collect the high and large caliber flange body 10, labor intensity of a worker is reduced, the use is more convenient, the automation is also higher, the top of the conveying equipment 501 is provided with the high and large caliber flange body 10, one side of the mounting frame 5 is provided with a group of inclined plates 502, under the conveying of the conveying equipment 501, the high and large caliber flange body 10 after the heat treatment slides to the inside of the flange collecting box 9 along the inclined plates 502 for collecting under the action of inertia, thus the special collection of people is not needed, the use is more convenient, the flange collecting box 9 is arranged under the inclined plates 502, the top of the mounting frame 5 is provided with a group of first mounting plates 503 and a group of second mounting plates 505, one side of the first mounting plates 503 and one side of the second mounting plates 505 are respectively provided with a group of signal transmitters 504 and a group of signal receivers 506, after the conveying equipment 501 conveys to the position of the signal transmitters 504, when the signal receiver 506 can not receive the signal, the controller 507 controls the conveying device 501 to stop working, so that the conveying of the high-caliber flange body 10 can be stopped, and simultaneously the first lifting door 601 and the second lifting door 602 are controlled to be closed, so that the heat treatment box 6 is in a relatively closed state, evaporation of water vapor can be avoided, waste of water resources is avoided, heat treatment and cooling water spraying can be performed on the heat treatment box at the moment, one side of the mounting frame 5 is provided with a group of controllers 507, the top end of the mounting frame 5 is provided with the heat treatment box 6, the inlet and the outlet of the heat treatment box 6 are respectively provided with a group of first lifting doors 601 and second lifting doors 602, two opposite sides of the interior of the heat treatment box 6 are respectively provided with a group of rotating plates 7 in a rotating way, two sets of second electric telescopic rods 702 are installed on the top end inside the heat treatment box 6, the second electric telescopic rods 702 can drive the rotating plates 7 to rotate around the rotating shaft when being telescopic, when the two sets of rotating plates 7 are closed, water vapor can be blocked, the water vapor is triangular, meanwhile, the water vapor can drop into the cooling water tank 3 along the inclined angle of the water vapor after being condensed on the rotating plates 7, the two sets of second electric telescopic rods 702 are respectively connected with one set of rotating plates 7, the air outlet plates 604 are positioned above the two sets of rotating plates 7, and therefore when cold water spraying is carried out, the two sets of rotating plates 7 are closed, upward drifting of the water vapor can be prevented, the water vapor can be prevented from entering the inside of the hot air blower 603 through the air outlet plates 604, the damage to electronic elements in the hot air blower 603 is avoided, and the service life of the electric elements is prolonged.

Through the scheme of the utility model, two groups of water pumps 301 are arranged at the inner bottom end of the cooling water tank 3, a group of first connecting pipes 302 are arranged at the output end of the water pumps 301, a group of spray heads 303 are arranged at one ends of the first connecting pipes 302, the spray heads 303 are arranged in the heat treatment tank 6, after heat treatment, cooling water needs to be sprayed on the surface of the heated high and large caliber flange body 10, the water pumps 301 work to enable the cooling water to be sprayed on the surface of the high and large caliber flange body 10 through the spray heads 303, a group of temperature sensors 304 are arranged in the cooling water tank 3, the temperature sensors 304 can detect the water temperature in the cooling water tank 3, when the water temperature of the cooling water is measured to be too high, the water temperature is difficult to cool the high and large caliber flange body 10, and therefore the water temperature is difficult to cool the high and large caliber flange body 10, and sends a signal to the controller 507, the controller 507 controls the electromagnetic valve 802 to open, so as to convey the water in the electromagnetic valve to the water collecting tank 8, and facilitate recycling of warm water in other aspects, thereby avoiding wasting of resources, a group of filter screens 305 are further installed in the cooling water tank 3, the filter screens 305 can filter cooling water, so that the collected water is cleaner, a group of installation tanks 4 are installed on one side of the cooling water tank 3, a group of first electric telescopic rods 401 are installed on one side of the installation tanks 4, a group of baffles 402 are installed at the telescopic ends of the first electric telescopic rods 401, the baffles 402 and the filter screens 305 are provided with leak holes 403 with consistent positions, sizes and numbers, and in an initial state, the leak holes 403 formed in the baffles 402 and the filter screens 305 can be staggered with each other, so that when hot air is blown to the surface of the high-caliber flange body 10 for heating, the hot air can not blow into the cooling water tank 3, so can not make the temperature of its interior cooling water rise, later need spray the cooling water to it, and the leak hole 403 that sets up on baffle 402 and the filter screen 305 overlap each other, and consequently the cooling water that sprays down can be collected again to the inside of cooling water tank 3 along leak hole 403, avoided the waste of resource, a set of air heater 603 is installed on the top of heat treatment box 6, a set of air outlet plate 604 is installed to the output of air heater 603, air outlet plate 604 is installed in the top position of rotating plate 7, a set of seal plate 701 is installed to one side of rotating plate 7, seal plate 701 can improve the leakproofness of rotating plate 7 junction, makes its sealed more tight, avoids water vapor to fly upwards, through the second connecting pipe 801 between water collecting box 8 and the cooling water tank 3, install solenoid valve 802 on the second connecting pipe 801, water pump 301, temperature sensor 304, first electric telescopic rod 401, conveying equipment 504, signal transmitter 506, second electric telescopic rod 602, first electric telescopic rod 602, second electric telescopic rod 602.

The utility model relates to a working principle of a high and large caliber flange heat treatment device, which comprises the following steps: the water pump 301, the temperature sensor 304, the first electric telescopic rod 401, the conveying device 501, the signal emitter 504, the signal receiver 506, the first lifting door 601, the second lifting door 602, the air heater 603, the second electric telescopic rod 702 and the electromagnetic valve 802 are all mature technologies well known to those skilled in the art, the specific structure and the working principle of the technologies are not described in detail herein, when the high and large caliber flange body 10 needs to be processed in use, the technology is firstly placed on the conveying device 501, then under the conveying action of the conveying device 501, the high and large caliber flange body 10 can enter the heat treatment box 6, when the signal receiver 506 cannot receive the signal sent by the signal emitter 504 in the conveying process, the controller 507 controls the conveying device 501 to stop working, so that the conveying of the high and large caliber flange body 10 can be stopped, simultaneously, the first lifting door 601 and the second lifting door 602 are controlled to be closed, so that the heat treatment box 6 is in a relatively closed state, then the hot air blower 603 works to heat treat the high and large caliber flange body 10, after the heat treatment is finished, the second electric telescopic rod 702 contracts, so that the two groups of rotating plates 7 are closed, meanwhile, the first electric telescopic rod 401 stretches, the leak holes 403 formed on the baffle 402 and the filter screen 305 are mutually overlapped, then the water pump 301 works to spray water in the cooling water tank 3 on the surface of the high and large caliber flange body 10 through the spray head 303, the cooling water is cooled, water vapor drops downwards after the surface of the rotating plates 7 condenses, meanwhile, the sprayed cooling water is collected into the cooling water tank 3 again along the leak holes 403, so that resource waste is avoided, in the process, when the water temperature in the cooling water tank 3 is higher, at this time, the water temperature is difficult to cool the flange body 10 with high and large caliber, so that the flange body can send a signal to the controller 507, the controller 507 can control the electromagnetic valve 802 to be opened, so that the water in the water collecting box 8 is conveyed to the water collecting box, and the water can be recycled in other aspects conveniently, so that the waste of resources is avoided.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited to the above-described embodiment, but may be modified or substituted for some of the technical features described in the above-described embodiments by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (6)

1. The utility model provides a high heavy-calibre flange heat treatment facility, its characterized in that includes heat treatment facility main part (1), heat treatment facility main part (1) include coolant tank (3), heat treatment tank (6), water collecting box (8), flange collecting box (9) and high heavy-calibre flange body (10), bottom plate (2) are installed to the bottom of heat treatment facility main part (1), install on the top of bottom plate (2) coolant tank (3) water collecting box (8) with flange collecting box (9), a set of installing frame (5) are installed on the top of coolant tank (3), internally mounted of installing frame (5) has conveying equipment (501), install on the top of conveying equipment (501) high heavy-calibre flange body (10), a set of swash plate (502) are installed to one side of installing frame (5), install in under swash plate (9) the bottom of swash plate (5), a set of first mounting plate (503) and a set of second mounting plate (505) are installed on the top of installing frame (5), a set of signal receiving plate (506) and a set of signal receiving plate (507) are installed respectively, the top of installing frame (5) is installed heat treatment case (6), a set of first lift gate (601) and second lift gate (602) are installed respectively to the entry and the export of heat treatment case (6), a set of rotor plate (7) are installed in the inside relative both sides of heat treatment case (6) each rotation, two sets of second electric telescopic handle (702) are installed on the inside top of heat treatment case (6), two sets of second electric telescopic handle (702) are connected with one of them a set of rotor plate (7) respectively.

2. The high and large caliber flange heat treatment equipment according to claim 1, wherein two groups of water pumps (301) are installed at the inner bottom end of the cooling water tank (3), a group of first connecting pipes (302) are installed at the output end of the water pumps (301), a group of spray heads (303) are installed at one end of the first connecting pipes (302), and the spray heads (303) are installed inside the heat treatment tank (6).

3. The high and large caliber flange heat treatment equipment according to claim 2, wherein a group of temperature sensors (304) are installed in the cooling water tank (3), a group of filter screens (305) are also installed in the cooling water tank (3), a group of mounting boxes (4) are installed on one side of the cooling water tank (3), a group of first electric telescopic rods (401) are installed on one side of the inside of each mounting box (4), a group of baffles (402) are installed at telescopic ends of the first electric telescopic rods (401), and leakage holes (403) with the same position, size and number are formed in each baffle (402) and each filter screen (305).

4. A high and large caliber flange heat treatment equipment according to claim 3, wherein a group of air heaters (603) are installed at the top end of the heat treatment box (6), a group of air outlet plates (604) are installed at the output ends of the air heaters (603), the air outlet plates (604) are installed at the upper position of the rotating plate (7), and a group of sealing laminate plates (701) are installed at one side of the rotating plate (7).

5. The high and large caliber flange heat treatment equipment according to claim 4, wherein a second connecting pipe (801) is arranged between the water collecting tank (8) and the cooling water tank (3), and an electromagnetic valve (802) is arranged on the second connecting pipe (801).

6. The high and large caliber flange heat treatment equipment according to claim 5, wherein the water pump (301), the temperature sensor (304), the first electric telescopic rod (401), the conveying equipment (501), the signal transmitter (504), the signal receiver (506), the first lifting door (601), the second lifting door (602), the air heater (603), the second electric telescopic rod (702) and the electromagnetic valve (802) are electrically connected with the controller (507).