CN220152009U - Integrated valve island device for controlling die cylinder belt - Google Patents
Integrated valve island device for controlling die cylinder belt Download PDFInfo
- Publication number
- CN220152009U CN220152009U CN202321092522.XU CN202321092522U CN220152009U CN 220152009 U CN220152009 U CN 220152009U CN 202321092522 U CN202321092522 U CN 202321092522U CN 220152009 U CN220152009 U CN 220152009U
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- valve
- wire
- electromagnetic directional
- electromagnetic
- controlling
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- 230000001681 protective effect Effects 0.000 claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 19
- 239000012535 impurity Substances 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000011900 installation process Methods 0.000 abstract 1
- 230000001276 controlling effect Effects 0.000 description 13
- 238000012423 maintenance Methods 0.000 description 5
- 239000003921 oil Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model discloses an integrated valve island device for controlling a die cylinder belt, which comprises an electromagnetic directional valve, wherein a wire is arranged on the electromagnetic directional valve, a protective sleeve is arranged above one side of the electromagnetic directional valve, a wire slot is formed in the protective sleeve, a bus plate is arranged below one side of the electromagnetic directional valve, a sealing ring is arranged on the bus plate, a plug is arranged on the sealing ring, and a filter screen is arranged on the plug. According to the utility model, the filter screen is newly added at the bottom of the valve island, so that relevant impurities in the air passage and the air source of the die can be effectively filtered, the electromagnetic valve is better protected from entering the valve body, meanwhile, the filter hole can also realize that the air receiving pipe is connected from the bottom, thereby facilitating the installation and use requirements of different customers, and further improving the stability, the service life and the universality of the electromagnetic valve; the wire protection groove is additionally arranged beside the electromagnetic valve, so that the electromagnetic valve wire can be better and effectively fixed in order, and the quality or other safety accidents caused by the fact that the die is pressed to the wire in the installation process are avoided.
Description
Technical Field
The utility model relates to the technical field of mold hot runners, in particular to an integrated valve island device for controlling a mold cylinder belt.
Background
The valve island is a control component formed by a plurality of electric control valves, integrates signal input, signal output and signal control, and is just like a control island, and is a new generation of gas-electricity integrated control component, the valve island is developed from the valve island with a multi-needle interface to the valve island with a field bus, and then a programmable valve island and a modular valve island are combined, so that the valve island technology and the field bus technology are combined, the wiring easiness of the electric control valve is ensured, and the debugging, performance detection, diagnosis and maintenance work of a complex system are greatly simplified. The advantages of the two information systems are fully exerted by virtue of the high-level integrated information system of the field bus, and the method has wide application prospect.
The hot runner of the mould is controlled by a plurality of groups of cylinders to open and close the valve needle, so that the injection molding of the mould runner and a product cavity is separated, the integrated valve island device for controlling the action of the mould cylinder is a product of the scheme, and the previous product application has a plurality of detail defects, so that the novel improvement on a plurality of parts of the product can ensure that the integrated valve island device for controlling the action of the mould cylinder can meet the installation requirements of more compatible moulds, and the normal operation of the injection molding of the mould is ensured with little failure rate.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides an integrated valve island device for controlling a die cylinder belt.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides an integrated valve island device in control mould cylinder area, includes the electromagnetic directional valve, install the wire on the electromagnetic directional valve, electromagnetic directional valve one side top is provided with the protective sheath, the wire casing is seted up to the protective sheath inside, the busbar is installed to electromagnetic directional valve one side below, install the sealing washer on the busbar, install the end cap on the sealing washer, install the filter screen on the end cap.
Preferably, the busbar is rectangular, and the busbar is vertically arranged on the electromagnetic directional valve.
Preferably, the number of the sealing rings is a plurality of the sealing rings with consistent size specifications.
Preferably, the wire slot is positioned on the inner wall of the protective sleeve, and the protective sleeve is provided with a placement hole.
Preferably, the number of the filter screens is two, and the size specifications of the two filter screens are consistent.
Preferably, the number of the wires is a plurality, one end of each wire is connected to the electromagnetic directional valve, and the other end of each wire is connected to the bus plate.
Preferably, the plug is vertically arranged on the busbar board, and the plug is cylindrical.
The utility model has the following beneficial effects:
1. according to the utility model, the electromagnetic coil of the electromagnetic reversing valve is electrified to generate magnetic force to push the valve core to reverse, so that the reversing function of the bus plate is conducted to the die cylinder, and the die cylinder is better connected, and the common elliptical shape is changed into the current circular shape by improving the size of the connecting cavity, so that the die is compatible with various die connecting sizes, the model for manufacturing the die is greatly reduced, and the manufacturing cost is reduced.
2. According to the utility model, the filter screen is fixed through the plug, the sealing ring is adopted to be installed on the air valve plate, the filter screen is added to ensure that compressed air in the cylinder is free of impurities, the mold cylinder is protected, the use faults of the cylinder are greatly reduced, the service life of the cylinder is prolonged, the purpose of reducing maintenance cost is achieved, meanwhile, the threads after the plug is removed can be directly installed with the joint, the sealing ring is not needed, and the air valve plate can be installed by directly connecting with the mold cylinder, so that the cost saving effect is achieved.
3. According to the utility model, the wire slot is matched with the protective sleeve, and the wire is damaged frequently due to the severe working environment of the die, so that the fault is stopped, and the wire can be effectively protected through the wire slot and the protective sleeve, so that the fault rate of the wire is greatly reduced, and the maintenance cost is greatly reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an integrated valve island device for controlling a die cylinder belt according to the present utility model;
fig. 2 is a schematic top view of an integrated valve island device for controlling a cylinder belt of a mold according to the present utility model;
FIG. 3 is a schematic cross-sectional view of an integrated valve island apparatus for controlling a mold cylinder belt according to the present utility model;
fig. 4 is a schematic left-view structure of an integrated valve island device for controlling a cylinder belt of a mold according to the present utility model.
In the figure: 1. an electromagnetic valve; 2. a bus plate; 3. a filter screen; 4. a plug; 5. a seal ring; 6. a wire slot; 7. a protective sleeve; 8. and (5) conducting wires.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-4, an integrated valve island device for controlling a die cylinder belt comprises an electromagnetic directional valve 1, wherein a wire 8 is arranged on the electromagnetic directional valve 1, a protective sleeve 7 is arranged above one side of the electromagnetic directional valve 1, a wire slot 6 is arranged inside the protective sleeve 7, a bus plate 2 is arranged below one side of the electromagnetic directional valve 1, a sealing ring 5 is arranged on the bus plate 2, a plug 4 is arranged on the sealing ring 5, and a filter screen 3 is arranged on the plug 4.
In the utility model, the bus plate 2 is in a cuboid shape, the bus plate 2 is vertically arranged on the electromagnetic directional valve 1, and the bus plate 2 is positioned at the bottom of the protective sleeve 7.
The electromagnetic reversing valve 1 is an electromagnetic control industrial device, belongs to an actuator, is not limited to hydraulic pressure and pneumatic pressure, is used for adjusting the direction, flow rate, speed and other parameters of a medium in an industrial control system, can be matched with different circuits to realize expected control, can ensure the control precision and flexibility, has a plurality of types, can play roles in different positions of the control system, is most commonly a one-way valve, a safety valve, a directional control valve, a speed regulating valve and the like, is provided with a closed cavity in the electromagnetic valve, is provided with through holes in different positions, is connected with different oil pipes, is provided with a piston in the middle of the cavity, is provided with two electromagnets on two sides, is provided with a magnet coil on which a valve body is attracted, is opened or closed by controlling the movement of the valve body, is normally opened, hydraulic oil enters the different oil pipes, then pushes the piston of the oil cylinder through the pressure of the oil, drives the piston rod and drives a mechanical device, and thus the on-off of the current of the electromagnet is controlled by controlling the movement of the piston rod.
In the utility model, the number of the sealing rings 5 is a plurality, the size specifications of the plurality of the sealing rings 5 are consistent, and the plurality of the sealing rings 5 are respectively arranged on the plugs 4.
In the utility model, a wire slot 6 is positioned on the inner wall of a protective sleeve 7, and a placing hole is arranged on the protective sleeve 7.
In the utility model, the number of the filter screens 3 is two, the dimension specifications of the two filter screens 3 are consistent, and the two filter screens 3 are respectively arranged on the plugs 4.
In the utility model, the number of the wires 8 is a plurality, one end of each wire 8 is connected with the electromagnetic directional valve 1, and the other end is connected with the bus plate 2.
Specifically, the manifold plate 2 is a fixture capable of collecting a plurality of fluid channels together, and is also called an air source distribution area, a valve plate, a valve seat and an air circuit board, in the design and the use of the whole set of automation equipment, the air source is single, and the electromagnetic valves working simultaneously are relatively many, so that the single air source needs to be dispersed on the plurality of electromagnetic valves, the manifold plate 2 can realize the function, at least two channels respectively penetrating through the manifold plate 2 are respectively an air inlet and an air outlet, air of the air inlet is supplied by the air source, the air from the air outlet is distributed through the manifold plate 2, and the air from the air outlet is connected to components requiring the air in the whole set of equipment through the connection of accessories such as a pneumatic hose, a pneumatic connector and the like, so that the operation of supplying a small amount of air sources to a plurality of pneumatic components simultaneously is realized.
In the utility model, the plugs 4 are vertically arranged on the bus plate 2, the plugs 4 are cylindrical, the number of the plugs 4 is a plurality, and the size specifications of the plugs 4 are consistent.
The application method and the advantages of the utility model are as follows: when the integrated valve island device for controlling the die cylinder belt is used, the working process is as follows:
when the device is used, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, firstly, an external power supply is carried out on electric equipment in the device, the device is placed at a designated working position, a filter screen 3 is fixed through a plug 4, compressed air in an air cylinder is enabled to be free of impurities through the addition of the filter screen 3, a mould air cylinder is protected, the using fault of the air cylinder is greatly reduced, the service life of the air cylinder is prolonged, the purpose of reducing maintenance cost is achieved, meanwhile, threads after the plug 4 is dismantled can be directly provided with a joint without a sealing ring 5, the cost saving effect is achieved, the wire slot 6 is matched with a protective sleeve 7, the fault stop is caused due to the fact that a wire 8 is damaged frequently, the wire slot 6 and the protective sleeve 7 can effectively protect the wire 8, the fault rate of the wire 8 is greatly reduced, accordingly, the maintenance cost is greatly reduced, the air inlet and outlet air hole on the bottom surface of a bus plate 2 plate is correspondingly arranged on an air inlet and outlet hole of the mould, the air source and the power supply are connected, and then the electromagnetic valve is commutated, so that the air channel is commutated to control the air cylinder, and the injection flow of injection is completed.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. The integrated valve island device for controlling the cylinder belt of the die comprises an electromagnetic directional valve (1) and is characterized in that a wire (8) is arranged on the electromagnetic directional valve (1), a protective sleeve (7) is arranged above one side of the electromagnetic directional valve (1), a wire slot (6) is formed in the protective sleeve (7), a bus plate (2) is arranged below one side of the electromagnetic directional valve (1), a sealing ring (5) is arranged on the bus plate (2), a plug (4) is arranged on the sealing ring (5), and a filter screen (3) is arranged on the plug (4).
2. An integrated valve island apparatus for controlling a die cylinder belt as claimed in claim 1, wherein: the busbar (2) is in a cuboid shape, and the busbar (2) is vertically arranged on the electromagnetic directional valve (1).
3. An integrated valve island apparatus for controlling a die cylinder belt as claimed in claim 1, wherein: the number of the sealing rings (5) is a plurality of the sealing rings (5), and the sizes and specifications of the sealing rings (5) are consistent.
4. An integrated valve island apparatus for controlling a die cylinder belt as claimed in claim 1, wherein: the wire slot (6) is located on the inner wall of the protective sleeve (7), and a placing hole is formed in the protective sleeve (7).
5. An integrated valve island apparatus for controlling a die cylinder belt as claimed in claim 1, wherein: the number of the filter screens (3) is two, and the size specifications of the two filter screens (3) are consistent.
6. An integrated valve island apparatus for controlling a die cylinder belt as claimed in claim 1, wherein: the number of the wires (8) is a plurality, one end of each wire (8) is connected to the electromagnetic directional valve (1), and the other end of each wire is connected to the bus plate (2).
7. An integrated valve island apparatus for controlling a die cylinder belt as claimed in claim 1, wherein: the plug (4) is vertically arranged on the busbar (2), and the plug (4) is cylindrical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321092522.XU CN220152009U (en) | 2023-05-09 | 2023-05-09 | Integrated valve island device for controlling die cylinder belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321092522.XU CN220152009U (en) | 2023-05-09 | 2023-05-09 | Integrated valve island device for controlling die cylinder belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220152009U true CN220152009U (en) | 2023-12-08 |
Family
ID=89021100
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321092522.XU Active CN220152009U (en) | 2023-05-09 | 2023-05-09 | Integrated valve island device for controlling die cylinder belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220152009U (en) |
-
2023
- 2023-05-09 CN CN202321092522.XU patent/CN220152009U/en active Active
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