CN220149459U - Optical glass softening furnace capable of effectively reducing energy consumption - Google Patents
Optical glass softening furnace capable of effectively reducing energy consumption Download PDFInfo
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- CN220149459U CN220149459U CN202321163963.4U CN202321163963U CN220149459U CN 220149459 U CN220149459 U CN 220149459U CN 202321163963 U CN202321163963 U CN 202321163963U CN 220149459 U CN220149459 U CN 220149459U
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- fan
- softening furnace
- optical glass
- outer shell
- energy consumption
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- 239000005304 optical glass Substances 0.000 title claims abstract description 54
- 238000005265 energy consumption Methods 0.000 title claims abstract description 20
- 239000002184 metal Substances 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims 1
- 239000011521 glass Substances 0.000 abstract description 13
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012840 feeding operation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
The utility model discloses an optical glass softening furnace capable of effectively reducing energy consumption, relates to the technical field of optical glass softening furnaces, and aims to solve the problems that the existing optical glass softening furnace is poor in heating uniformity, the lower surface of glass is difficult to heat, and heat generated in heating cannot be collected for secondary use, so that the whole energy consumption is high. Comprising the following steps: the softening furnace comprises a softening furnace outer shell, wherein two ends of the softening furnace outer shell are provided with furnace inlet and furnace outlet; further comprises: the device comprises a softening furnace outer shell, a fan traction box, a connecting conveying pipe and a connecting pipe, wherein the fan traction box is arranged on the outer wall above the softening furnace outer shell, a hot gas capturing port is arranged between the fan traction box and the softening furnace outer shell, a first fan is arranged in the fan traction box and is positioned above the hot gas capturing port, a second fan is arranged on one side of the inside of the fan traction box, and the connecting conveying pipe is arranged on one side of the second fan; and a laying pipeline which is arranged below the inner part of the softening furnace outer shell.
Description
Technical Field
The utility model relates to the technical field of optical glass softening furnaces, in particular to an optical glass softening furnace capable of effectively reducing energy consumption.
Background
The optical glass changes the light propagation direction and changes the relative spectral distribution of ultraviolet, visible or infrared light through the physical property of the glass, the softening is a ring in the manufacturing process of the optical glass, the glass is softened through heating, and the glass is cooled after being processed and molded, so that the next polishing operation is carried out;
the application number is as follows: CN202120925897.4, entitled "a new optical component glass softening furnace", comprises two frame plates, a containing assembly and a containing block, the frame plates are respectively located at the front and rear sides of the transport assembly; the transportation assembly comprises a driving shaft, a rotating rod, a stepping motor, a driven shaft, a driven rod, a driving belt and a connecting rod, wherein the driven rod passes through the center of the driven shaft and is fixedly connected with the driven shaft, the rotating rod passes through the center of the driving shaft and is fixedly connected with the driving shaft, the driven shaft is positioned on the left side of the driving shaft, the driving belt is provided with two driving belts which respectively encircle the front side and the rear side between the driving shaft and the driven shaft, and the connecting rod is provided with a plurality of driving belts.
The optical glass softening furnace has poor heating uniformity, the lower surface of the glass is difficult to heat, and the heat generated in the heating process cannot be collected for secondary use, so that the whole energy consumption is high; therefore, the existing requirements are not met, and an optical glass softening furnace capable of effectively reducing energy consumption is provided.
Disclosure of Invention
The utility model aims to provide an optical glass softening furnace capable of effectively reducing energy consumption, so as to solve the problems that the existing optical glass softening furnace provided in the background art is poor in heating uniformity, the lower surface of glass is difficult to heat, and heat generated in heating cannot be collected for secondary use, so that the whole energy consumption is high.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an optical glass softening furnace capable of effectively reducing energy consumption, comprising: the softening furnace comprises a softening furnace outer shell, wherein two ends of the softening furnace outer shell are provided with furnace inlet and furnace outlet;
further comprises:
the device comprises a softening furnace outer shell, a fan traction box, a connecting conveying pipe and a connecting pipe, wherein the fan traction box is arranged on the outer wall above the softening furnace outer shell, a hot gas capturing port is arranged between the fan traction box and the softening furnace outer shell, a first fan is arranged in the fan traction box and is positioned above the hot gas capturing port, a second fan is arranged on one side of the inside of the fan traction box, and the connecting conveying pipe is arranged on one side of the second fan;
the laying pipeline is arranged below the inner part of the softening furnace outer shell, the laying pipeline is arranged in a combined mode with the connecting conveying pipe through a flange, and a plurality of second hot gas nozzles are arranged on the outer wall of the laying pipeline.
Preferably, a hot air conveying pipe is arranged above the inside of the softening furnace outer shell, and a plurality of first hot air nozzles are arranged on the lower surface of the hot air conveying pipe.
Preferably, an electric guide rail is arranged at the middle position inside the outer shell of the softening furnace, and a guide rail sliding block is arranged on the outer wall of the electric guide rail.
Preferably, the outer wall of the guide rail sliding block is detachably provided with an optical glass placing plate through a screw, the optical glass placing plate is in sliding connection with the electric guide rail through the guide rail sliding block, and the middle position of the optical glass placing plate is provided with a stainless steel metal net cover.
Preferably, a plurality of temperature sensors are mounted on the inner wall of the softening furnace outer shell.
Preferably, a controller is arranged on the outer wall of the outer shell of the softening furnace, the input end of the controller is in wireless connection with the output end of the temperature sensor, and the output end of the controller is in wireless connection with the control ends of the first fan, the second fan and the electric guide rail.
Preferably, the front end face of the controller is provided with a display screen, and the output end of the controller is electrically connected with the input end of the display screen.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the fan traction box is arranged to carry out traction capturing on hot air, specifically, the hot air is input from the hot air conveying pipe and sprayed out from the plurality of first hot air nozzles, the sprayed hot air heats the upper surface of the optical glass, then the first fan drives the internal hot air to upwards, so that the hot air enters the fan traction box from the hot air capturing port, the second fan pulls the hot air in the fan traction box into the connecting conveying pipe and is sent into the paving pipeline at the bottom through the connecting conveying pipe, and finally the hot air is sprayed out from the plurality of second hot air nozzles, so that the lower surface of the optical glass is heated and softened.
2. The electric guide rail and the guide rail slide block are used for driving the optical glass placing plate to move, the optical glass can be softened by the influence of hot air sprayed by a plurality of hot air nozzles through movement, the position of the optical glass can be changed, the feeding operation of a production line is facilitated, the stainless steel metal net cover is used for placing glass, through holes are formed in the lower portion of the glass, and hot air is used for heating and softening the lower surface of the optical glass.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the internal structure of the outer shell of the softening furnace according to the present utility model;
FIG. 3 is a schematic view of a partial structure of an electric rail according to the present utility model;
FIG. 4 is a schematic view of a partial structure of a fan traction box according to the present utility model;
in the figure: 1. softening the furnace outer shell; 2. a furnace inlet and a furnace outlet; 3. a hot gas delivery pipe; 4. a first hot gas nozzle; 5. a fan traction box; 6. a hot gas capturing port; 7. a first fan; 8. a second fan; 9. connecting a conveying pipe; 10. paving a pipeline; 11. a second hot gas nozzle; 12. an electric guide rail; 13. a guide rail slide block; 14. an optical glass placing plate; 15. stainless steel metal mesh enclosure; 16. a temperature sensor; 17. a controller; 18. and a display screen.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-4, an embodiment of the present utility model is provided: an optical glass softening furnace capable of effectively reducing energy consumption, comprising: a softening furnace outer shell 1, wherein two ends of the softening furnace outer shell 1 are provided with a furnace inlet and a furnace outlet 2;
further comprises:
the fan traction box 5 is arranged on the outer wall above the softening furnace outer shell 1, a hot gas capturing port 6 is arranged between the fan traction box 5 and the softening furnace outer shell 1, a first fan 7 is arranged in the fan traction box 5 and is positioned above the hot gas capturing port 6, a second fan 8 is arranged on one side of the inner part of the fan traction box 5, and a connecting conveying pipe 9 is arranged on one side of the second fan 8;
a laying pipeline 10 which is installed below the inside of the softening furnace outer shell 1, wherein the laying pipeline 10 is assembled with the connecting conveying pipe 9 through a flange, and a plurality of second hot gas nozzles 11 are arranged on the outer wall of the laying pipeline 10;
the hot air is drawn and captured through setting up the fan and drawing case 5, specifically, the hot air is imported from hot air conveyer pipe 3, and spout from a plurality of first hot air nozzle 4, the hot air after the blowout carries out the intensification heating to optical glass upper surface, afterwards first fan 7 drives inside hot air upwards, make the hot air catch mouthful 6 and get into to fan and draw incasement 5, second fan 8 is drawn the hot air that draws incasement 5 and is drawn to connecting conveyer pipe 9, and send into the laying pipeline 10 of bottom by connecting conveyer pipe 9, finally spout from a plurality of second hot air nozzle 11, make optical glass's lower surface heated and softened, through above-mentioned structure, can collect the steam that produces and utilize, and draw it to optical glass below and evenly heat and soften, the colleague that has reduced the energy consumption has improved heated and softened the effect.
Referring to fig. 1 and 2, a hot air delivery pipe 3 is installed above the inside of a softening furnace outer shell 1, and a plurality of first hot air nozzles 4 are arranged on the lower surface of the hot air delivery pipe 3;
the hot air conveying pipe 3 is used for conveying hot air, and the first hot air nozzle 4 is used for spraying the hot air in the hot air conveying pipe 3 from top to bottom.
Referring to fig. 2 and 3, an electric guide rail 12 is installed at a middle position inside the softening furnace outer shell 1, and a guide rail sliding block 13 is installed on the outer wall of the electric guide rail 12;
the electric guide rail 12 and the guide rail slide block 13 are used for driving the optical glass placing plate 14 to move, so that the optical glass can be softened under the influence of hot air sprayed by a plurality of hot air nozzles through movement, the position of the optical glass can be changed, and the feeding operation of a production line is facilitated.
Referring to fig. 3, an optical glass placing plate 14 is detachably mounted on the outer wall of the guide rail slider 13 through screws, the optical glass placing plate 14 is slidably connected with the electric guide rail 12 through the guide rail slider 13, and a stainless steel metal mesh enclosure 15 is mounted at the middle position of the optical glass placing plate 14;
the stainless steel metal mesh enclosure 15 is used for placing glass, so that a through hole is formed below the glass, and the heating gas is used for heating and softening the lower surface of the optical glass.
Referring to fig. 2, a plurality of temperature sensors 16 are installed on the inner wall of the softening furnace outer housing 1;
the temperature sensor 16 is used to detect the temperature change inside and ensure that the inside temperature is within the range required for softening the optical glass.
Referring to fig. 1-4, a controller 17 is mounted on the outer wall of the softening furnace outer shell 1, the input end of the controller 17 is in wireless connection with the output end of the temperature sensor 16, and the output end of the controller 17 is in wireless connection with the control ends of the first fan 7, the second fan 8 and the electric guide rail 12;
the controller 17 is used for controlling the on-off of the above devices.
Referring to fig. 1, a display screen 18 is mounted on a front end surface of the controller 17, and an output end of the controller 17 is electrically connected with an input end of the display screen 18;
the display 18 is used for a user to observe the internal temperature change, so that the user can conveniently perform subsequent adjustment operation according to the temperature change.
Working principle: the hot air is drawn and captured by arranging the fan traction box 5, specifically, the hot air is input from the hot air conveying pipe 3 and sprayed out from the plurality of first hot air nozzles 4, the sprayed hot air heats the upper surface of the optical glass, then the first fan 7 drives the internal hot air upwards to enable the hot air to enter the fan traction box 5 from the hot air capturing port 6, the second fan 8 draws the hot air in the fan traction box 5 into the connecting conveying pipe 9 and is conveyed into the paving pipeline 10 at the bottom by the connecting conveying pipe 9, and finally the hot air is sprayed out from the plurality of second hot air nozzles 11 to enable the lower surface of the optical glass to be heated and softened, and the generated hot air can be collected and utilized through the structure and drawn below the optical glass to be uniformly heated and softened, so that the colleagues of energy consumption is reduced and the heated and softened effect is improved;
the electric guide rail 12 and the guide rail slide block 13 are used for driving the optical glass placing plate 14 to move, so that the optical glass can be softened under the influence of hot air sprayed by a plurality of hot air nozzles through movement, the position of the optical glass can be changed, the feeding operation of a production line is facilitated, the stainless steel metal screen 15 is used for placing the glass, a through hole is formed below the glass, and the hot air is used for heating and softening the lower surface of the optical glass;
the temperature sensor 16 is used to detect the temperature change inside and ensure that the inside temperature is within the range required for softening the optical glass.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. An optical glass softening furnace capable of effectively reducing energy consumption comprises a softening furnace outer shell (1), wherein furnace inlet and furnace outlet (2) are arranged at two ends of the softening furnace outer shell (1);
the method is characterized in that: further comprises:
the device comprises a fan traction box (5), a hot gas capturing port (6) and a connecting conveying pipe (9), wherein the fan traction box is arranged on the outer wall above a softening furnace outer shell (1), the hot gas capturing port (6) is arranged between the fan traction box (5) and the softening furnace outer shell (1), a first fan (7) is arranged in the fan traction box (5), the first fan (7) is positioned above the hot gas capturing port (6), a second fan (8) is arranged on one side of the inside of the fan traction box (5), and the connecting conveying pipe (9) is arranged on one side of the second fan (8);
the laying pipeline (10) is arranged below the inside of the softening furnace outer shell (1), the laying pipeline (10) is assembled with the connecting conveying pipe (9) through a flange, and a plurality of second hot gas nozzles (11) are arranged on the outer wall of the laying pipeline (10).
2. An optical glass softening furnace effective for reducing energy consumption as set forth in claim 1, wherein: the upper part inside the softening furnace outer shell (1) is provided with a hot gas conveying pipe (3), and the lower surface of the hot gas conveying pipe (3) is provided with a plurality of first hot gas nozzles (4).
3. An optical glass softening furnace effective for reducing energy consumption as set forth in claim 1, wherein: an electric guide rail (12) is arranged at the middle position inside the softening furnace outer shell (1), and a guide rail sliding block (13) is arranged on the outer wall of the electric guide rail (12).
4. An optical glass softening furnace effective for reducing energy consumption as set forth in claim 3, wherein: an optical glass placing plate (14) is detachably arranged on the outer wall of the guide rail sliding block (13) through a screw, the optical glass placing plate (14) is in sliding connection with the electric guide rail (12) through the guide rail sliding block (13), and a stainless steel metal net cover (15) is arranged at the middle position of the optical glass placing plate (14).
5. An optical glass softening furnace effective for reducing energy consumption as in claim 4, wherein: a plurality of temperature sensors (16) are mounted on the inner wall of the softening furnace outer shell (1).
6. An optical glass softening furnace effective for reducing energy consumption as in claim 5, wherein: the outer wall of the softening furnace outer shell (1) is provided with a controller (17), the input end of the controller (17) is in wireless connection with the output end of the temperature sensor (16), and the output end of the controller (17) is in wireless connection with the control ends of the first fan (7), the second fan (8) and the electric guide rail (12).
7. An optical glass softening furnace effective for reducing energy consumption as in claim 6, wherein: the front end face of the controller (17) is provided with a display screen (18), and the output end of the controller (17) is electrically connected with the input end of the display screen (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321163963.4U CN220149459U (en) | 2023-05-15 | 2023-05-15 | Optical glass softening furnace capable of effectively reducing energy consumption |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321163963.4U CN220149459U (en) | 2023-05-15 | 2023-05-15 | Optical glass softening furnace capable of effectively reducing energy consumption |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220149459U true CN220149459U (en) | 2023-12-08 |
Family
ID=89021674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321163963.4U Active CN220149459U (en) | 2023-05-15 | 2023-05-15 | Optical glass softening furnace capable of effectively reducing energy consumption |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220149459U (en) |
-
2023
- 2023-05-15 CN CN202321163963.4U patent/CN220149459U/en active Active
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