CN101697759A - Conveyor-type tea infrared curing machine - Google Patents
Conveyor-type tea infrared curing machine Download PDFInfo
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- CN101697759A CN101697759A CN200910185577A CN200910185577A CN101697759A CN 101697759 A CN101697759 A CN 101697759A CN 200910185577 A CN200910185577 A CN 200910185577A CN 200910185577 A CN200910185577 A CN 200910185577A CN 101697759 A CN101697759 A CN 101697759A
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- 238000011416 infrared curing Methods 0.000 title claims abstract description 16
- 241001122767 Theaceae Species 0.000 title claims abstract 13
- 238000001723 curing Methods 0.000 claims abstract description 29
- 239000000919 ceramic Substances 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000011514 reflex Effects 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 3
- 244000269722 Thea sinensis Species 0.000 description 27
- 235000013616 tea Nutrition 0.000 description 17
- 235000009569 green tea Nutrition 0.000 description 10
- 239000003610 charcoal Substances 0.000 description 6
- 241001070941 Castanea Species 0.000 description 2
- 235000014036 Castanea Nutrition 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The invention relates to a conveyor-type tea infrared curing machine, which belongs to the technical field of tea processing machinery. The invention aims to provide a conveyor-type tea infrared curing machine which not only can meet the requirements of conventional manual fire-pulling procedure for Liu'an Guapian tea, but also can improve efficiency, avoid the secondary pollution of the tea, and reduce processing cost and labor intensity. The conveyor-type tea infrared curing machine is characterized in that: the conveyor-type tea infrared curing machine comprises a frame, curing devices, conveyer devices, feeding machines and exhaust fans; a first layer curing device, a second layer curing device and a third layer curing device (21, 22, 23) are vertically arranged in the frame (1), wherein independent conveyer devices are correspondingly arranged below the first layer curing device, the second layer curing device and the third layer curing device; a feed opening of a fist conveyer device (31) corresponds to a feed inlet of the second conveyer device (32); a feed opening of a second conveyer device corresponds to a feed inlet of a third conveyer device (33); the feed inlets of the three conveyer devices are provided with feeding machines (41, 42, 43); and both sides of a top cover of the frame are provided with the exhaust fan (5).
Description
Technical field
The present invention relates to a kind of conveyor-type tea infrared curing machine, particularly a kind of being used for substitutes traditional manual curer of firer's preface that draws of six peace green tea produced in Anhui Province, belongs to the machine for processing tea technical field.
Background technology
At present, known six peace green tea produced in Anhui Province draw firer's preface to adopt manual mode, are thermal source with the high-quality chestnut charcoal of vertically placing about diameter 70cm, and cover with special hand-held basketwork brazier the top, and each a pile charcoal fire is joined two hand-held basketwork braziers and hocketed.Wherein a cage is lifted away from charcoal fire after curing 2-3s immediately, manually turn over tea 2-3s, another cage tea carries on charcoal fire and cures 2-3s during this period, to make full use of thermal source, and so forth, every cage tealeaves need cure about 80 times, and promptly every cage tealeaves need carry on carries charcoal fire off each 81 times, every cage tealeaves needs labour 2 people at least, and labour intensity is very big and need consume a large amount of high-qualitys chestnut charcoals; The ash content and the flue gas of charcoal burning generation simultaneously can rise along with hot-air attached on the tealeaves, and tealeaves is caused secondary pollution, cause the finished tea ash content to exceed standard, and quality descends.
The six peace green tea produced in Anhui Province that manual mode is carried out draw firer's preface to be not suitable for the requirement that six peace green tea produced in Anhui Province tea machineryizatioies clean production, and efficient is lower, and manpower consumption is big, expends a large amount of high-quality charcoals, and processing cost is higher, and tealeaves is caused secondary pollution.
Summary of the invention
The object of the present invention is to provide and a kind ofly can either meet traditional six peace green tea produced in Anhui Province and manually draw the requirement of firer's preface, can raise the efficiency again, avoid the tealeaves secondary pollution, cut down finished cost and the conveyor-type tea infrared curing machine of labour intensity, draw the automation and the serialization production of firer's preface to realize six peace green tea produced in Anhui Province.
Its technical scheme is: a kind of conveyor-type tea infrared curing machine, comprise frame, curing range, conveying device, batcher and exhaust fan, it is characterized in that: vertically be provided with first to the 3rd layer of curing range in the described frame, the equal correspondence in the below of every layer of curing range is provided with independently conveying device, wherein, the feed opening of first conveying device is corresponding to the charging aperture of second conveying device, the feed opening of second conveying device is corresponding to the charging aperture of the 3rd conveying device, and the charging aperture place of three conveying devices is equipped with a batcher; The right and left is respectively installed an exhaust fan on the top cover of frame.
Its technique effect is: conveyor-type tea infrared curing machine of the present invention, owing to manually draw the requirement of firer's preface according to six traditional peace green tea produced in Anhui Province, in frame, be vertically installed with the independently adjustable conveying device of transporting velocity of the adjustable curing range of three layers of temperature and three, and all be provided with one at the charging aperture place of each conveying device and have the batcher that turns over the tea effect, thereby meet the requirement that traditional six peace green tea produced in Anhui Province manually draw firer's preface fully, tealeaves after curing has unique serious perfume (or spice) and don't the burned tealeaves of meeting, thereby improved the tea making efficient of six peace green tea produced in Anhui Province greatly, reduced labour intensity; Simultaneously, the ceramic infrared radiator that adopts in the curing range has thermal efficiency height, the flames of anger, and temperature is easy to control, and characteristics such as control accuracy height have not only been avoided the tealeaves secondary pollution, but also have been reduced processing cost, have improved quality of tea leaves; In addition, this machine compact conformation, easy installation and removal is beneficial to operation.Not only be adapted to six peace the curing of green tea produced in Anhui Province are equally applicable to curing other all kinds of tealeaves.
Description of drawings
Fig. 1 is a front view of the present invention;
Fig. 2 is a left view of the present invention;
Fig. 3 is a vertical view of the present invention;
Fig. 4 is a curing range schematic diagram of the present invention;
Fig. 5 is the front view of ceramic infrared radiator of the present invention;
Fig. 6 is the left view of ceramic infrared radiator of the present invention;
Fig. 7 is the vertical view of ceramic infrared radiator of the present invention.
The specific embodiment
As shown in Figure 1, 2, 3, the conveyer belt type infrared curing machine comprises frame 1, curing range 2, conveying device 3, batcher 4 and exhaust fan 5.Vertically be provided with first to the 3rd layer of curing range 21,22,23 in the frame 1, the equal correspondence in the below of every layer of curing range is provided with independently conveying device 3, wherein, the feed opening of first conveying device 31 is corresponding to the charging aperture of second conveying device 32, the feed opening of second conveying device is corresponding to the charging aperture of the 3rd conveying device 33, and the charging aperture place of three conveying devices is equipped with a batcher 41,42,43.The right and left is respectively installed an exhaust fan 5 on the top cover of frame.
First to the 3rd layer of curing range 2 formed (seeing Fig. 4-7) by curing support, heating element heater, ceramic infrared radiator, reflecting plate, radiator support respectively.Cure lateral suspension 7-10 ceramic infrared radiator support 215 on the support 212, connect fixation reflex plate 216 on the pottery infrared radiator support, be provided with ceramic infrared radiator 217 in the reflecting plate, the spacing between the adjacent ceramic infrared radiator is 200-500mm.The top of pottery infrared radiator is provided with binding post 218, and heating element heater 213 places in the ceramic infrared radiator.The pottery infrared radiator is tabular or tubulose, and each ceramic infrared radiator power is 1000-1400W.Reflecting plate is the mirror face stainless steel plate.Three curing ranges are formed the closed loop thermal control system by separately thermocouple temperature sensor and controllable silicon, can be by the computer keyboard design temperature to realize that to accuracy control over temperature the design temperature of three curing ranges can require to be provided with according to different baking process.
The first to the 33 conveying device 3 is made of motor, belt wheel, conveyer belt respectively.Motor adopts variable-frequency motor, to realize infinitely variable speeds.Adopt shaft coupling directly to connect no intermediate gearing between motor and the main driving pulley.Conveyer belt 36 adopts the 0.8mm stainless steel band, with leakproof tea, folder tea.The conveyer belt bearing adopts totally-enclosed rolling bearing, to prevent its lubricant pollution tealeaves.
Batcher 4 adopts tea even distribution feeding machines (separate case application simultaneously), and this employing tea even distribution feeding machine can make tealeaves be layered on equably on the conveyer belt and not produce accumulation, makes the tealeaves thermally equivalent on the conveyer belt.Batcher adopts independently frame 6, the vibration of batcher is delivered on this curer avoiding, and guarantees that the wire-pressed terminal 218 of curer can not become flexible.The frame of batcher is corresponding respectively, and to be arranged on the curer frame 1 in the charging aperture outside of first, second and the 3rd conveying device other, and do not contact.
On the top cover of curer, the right and left is respectively installed an exhaust fan 5, to discharge the humid air in the curer.
Claims (5)
1. conveyor-type tea infrared curing machine, comprise frame, curing range, conveying device, batcher and exhaust fan, it is characterized in that: vertically be provided with first to the 3rd layer of curing range (21 in the described frame (1), 22,23), the equal correspondence in the below of every layer of curing range is provided with independently conveying device (3), wherein, the feed opening of first conveying device (31) is corresponding to the charging aperture of second conveying device (32), the feed opening of second conveying device is corresponding to the charging aperture of the 3rd conveying device (33), and the charging aperture place of three conveying devices is equipped with a batcher (41,42,43); The right and left is respectively installed an exhaust fan (5) on the top cover of frame.
2. conveyor-type tea infrared curing machine according to claim 1, it is characterized in that: described curing range (2) is formed by curing support, heating element heater, ceramic infrared radiator, reflecting plate, radiator support, cure support (212) and go up lateral suspension 7-10 ceramic infrared radiator support (215), connect fixation reflex plate (216) on the pottery infrared radiator support, be provided with ceramic infrared radiator (217) in the reflecting plate, heating element heater (213) places in the ceramic infrared radiator.
3. conveyor-type tea infrared curing machine according to claim 2 is characterized in that: the spacing between the described adjacent ceramic infrared radiator (217) is 200-500mm.
4. conveyor-type tea infrared curing machine according to claim 1, it is characterized in that: described conveying device (3) is made of motor, belt wheel, conveyer belt, motor adopts variable-frequency motor, adopt shaft coupling directly to connect between motor and the main driving pulley, conveyer belt (36) adopts the 0.8mm stainless steel band.
5. conveyor-type tea infrared curing machine according to claim 1, it is characterized in that: the charging aperture place of described conveying device is equipped with a batcher (41,42,43), the frame of batcher (6) is corresponding respectively, and to be arranged on the curer frame (1) in the charging aperture outside of first, second and the 3rd conveying device other, and do not contact.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910185577A CN101697759A (en) | 2009-11-20 | 2009-11-20 | Conveyor-type tea infrared curing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910185577A CN101697759A (en) | 2009-11-20 | 2009-11-20 | Conveyor-type tea infrared curing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101697759A true CN101697759A (en) | 2010-04-28 |
Family
ID=42146223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910185577A Pending CN101697759A (en) | 2009-11-20 | 2009-11-20 | Conveyor-type tea infrared curing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN101697759A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101953404A (en) * | 2010-08-31 | 2011-01-26 | 安徽农业大学 | Mechanical tea making process of Liuan Guapian |
| CN110024871A (en) * | 2019-03-14 | 2019-07-19 | 安徽省六安瓜片茶业股份有限公司 | It is a kind of to draw serious machinery by the upper heating of heat source of combustion gas |
| CN110292076A (en) * | 2019-06-19 | 2019-10-01 | 安徽农业大学 | A kind of multistage continuous tea curer and its control method |
| CN115918741A (en) * | 2022-12-21 | 2023-04-07 | 安徽国防科技职业学院 | Six an melon piece draw old fire with circulating baking system |
-
2009
- 2009-11-20 CN CN200910185577A patent/CN101697759A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101953404A (en) * | 2010-08-31 | 2011-01-26 | 安徽农业大学 | Mechanical tea making process of Liuan Guapian |
| CN101953404B (en) * | 2010-08-31 | 2012-12-12 | 安徽农业大学 | Mechanical tea making process of Liuan Guapian |
| CN110024871A (en) * | 2019-03-14 | 2019-07-19 | 安徽省六安瓜片茶业股份有限公司 | It is a kind of to draw serious machinery by the upper heating of heat source of combustion gas |
| CN110292076A (en) * | 2019-06-19 | 2019-10-01 | 安徽农业大学 | A kind of multistage continuous tea curer and its control method |
| CN110292076B (en) * | 2019-06-19 | 2022-04-19 | 安徽农业大学 | Multi-section continuous tea baking machine and control method thereof |
| CN115918741A (en) * | 2022-12-21 | 2023-04-07 | 安徽国防科技职业学院 | Six an melon piece draw old fire with circulating baking system |
| CN115918741B (en) * | 2022-12-21 | 2024-06-07 | 安徽国防科技职业学院 | Six-an melon piece pulling and aging fire circulating type baking system |
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Application publication date: 20100428 |