CN220147015U - Steel gas cylinder inner wall circulation cleaning and marking device - Google Patents
Steel gas cylinder inner wall circulation cleaning and marking device Download PDFInfo
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- CN220147015U CN220147015U CN202321697694.XU CN202321697694U CN220147015U CN 220147015 U CN220147015 U CN 220147015U CN 202321697694 U CN202321697694 U CN 202321697694U CN 220147015 U CN220147015 U CN 220147015U
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- frame
- gas cylinder
- marking
- steel gas
- steel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 52
- 239000010959 steel Substances 0.000 title claims abstract description 52
- 238000004140 cleaning Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 230000007306 turnover Effects 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 12
- 230000010354 integration Effects 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 7
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 48
- 239000000428 dust Substances 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model discloses a steel gas cylinder inner wall circulation cleaning and marking device, which consists of a transmission mechanism based on frame integration, a rotary cleaning mechanism and drying mechanisms and marking mechanisms which are distributed on two sides of the transmission mechanism, wherein the frame supports the steel gas cylinder horizontally by the transmission mechanism and is provided with three stations which are distributed horizontally; the drying mechanism is provided with a water pouring turnover frame driven by the oil cylinder and pivoted at one end of the frame, and the water pouring turnover frame is horizontally embedded in the frame and turned to be close to 80 degrees; the marking mechanism is provided with a servo module which is suitable for positioning and adjusting the surface of the steel gas cylinder and a character head module for marking. The device realizes the integration of three kinds of equipment in a limited space, saves the site, reduces the purchase cost of the equipment, and is beneficial to improving the processing efficiency of the production section of the steel gas cylinder.
Description
Technical Field
The utility model relates to a large jig for industrial production, in particular to a steel gas cylinder inner wall circulation cleaning and marking device, belonging to mechanized integrated equipment.
Background
Along with the rapid development of the hydrogen energy industry, the high-pressure hydrogen storage pressure container is widely applied, and the light weight of the product is more and more important in the field of automobiles. The requirements on the inner wall of the gas bearing device are more and more strict, and no visible dust, impurities and the like can be contained in the container. The prior gas cylinder manufacturer only carries out shot blasting treatment on the inside of the gas bearing device in the production line, and dust and particulate matters still exist. Meanwhile, the marking machine and the hydraulic water pouring mechanism are independently designed and installed in a space layout mode, the occupied space is large, the purchasing cost is high, the products need to be frequently lifted, and the hydraulic water pouring mechanism cannot be suitable for mass production.
Disclosure of Invention
The utility model aims to provide a steel gas cylinder inner wall circulation cleaning and marking device, which solves the problems of occupied space and reduction of product lifting.
The technical solution for achieving the above purpose is that a steel gas cylinder inner wall circulation cleaning and marking device is characterized in that: the device consists of a transmission mechanism based on frame integration, a rotary cleaning mechanism, a drying mechanism and a marking mechanism which are arranged on two sides of the transmission mechanism in a distributed manner, wherein the frame is supported by the transmission mechanism and is provided with a water pouring station, a cleaning station and a marking station which are horizontally distributed and are provided with a first height for bearing a steel gas cylinder, the rotary cleaning mechanism is provided with riding wheels which are arranged along the length direction of the steel gas cylinder, and the steel gas cylinder is driven to lift and rotate based on the riding wheels; the drying mechanism is provided with a water pouring turnover frame driven by the oil cylinder and is pivoted at one end of the frame, and the water pouring turnover frame is horizontally embedded in the frame and is turned to be close to 80 degrees; the marking mechanism is provided with a servo module which is suitable for positioning and adjusting the surface of the steel gas cylinder and a character head module for marking.
Further, the rotary cleaning mechanism is provided with a jacking cylinder for driving the riding wheels to lift and a rotary motor for driving the riding wheels to axially rotate correspondingly to each riding wheel in a matching way, and the steel gas cylinder is lifted to a second height which is higher than the first height by the riding wheels.
Further, the bottom side of one end of the frame of the drying mechanism is provided with a circulating water tank for receiving cleaning liquid in the steel gas cylinder, and a bottle mouth on one side of the steel gas cylinder borne on the water pouring turnover frame is opposite to the circulating water tank.
Further, the water pouring turnover frame is provided with a fence plate which is hooped with the shoulder of the steel gas cylinder and used for limiting the steel gas cylinder from sliding down in a turnover state at the water pouring station.
Further, the main body of the oil cylinder is pivoted at the bottom side of the frame, the outer end of the telescopic rod of the oil cylinder is pivoted at a fixed point on the water pouring turnover frame, the water pouring turnover frame is transversely embedded in the frame in the contracted state of the oil cylinder, and the water pouring turnover frame is turned and inclined at an acute angle relative to the frame in the extended state of the oil cylinder.
Further, the servo module of the marking mechanism comprises a lifting servo for driving the character head module to approach the surface of the steel gas cylinder in the height direction and a rotating servo for driving the character head module to swing in the cambered surface in the marking area, and an orientation angle adjusting servo is arranged in the character head module.
The device provided by the utility model has the following advantages: the three kinds of equipment are integrated in a limited space, the site is saved, the equipment purchasing cost is reduced, and the processing efficiency of the steel gas cylinder in the production section is improved.
Drawings
FIG. 1 is a schematic view of the structure of the device of the present utility model in a water pouring station operating state.
FIG. 2 is a schematic view of the apparatus of the present utility model in a cleaning station operating configuration.
Fig. 3 is a schematic structural view of the device of the present utility model in the running state of the marking station.
Description of the embodiments
The following detailed description of the embodiments of the present utility model is provided with reference to the accompanying drawings, so that the technical scheme of the present utility model is easier to understand and grasp, and the protection scope of the present utility model is defined more clearly.
The utility model provides a steel gas cylinder inner wall circulation cleaning and marking device aiming at the current situations that the equipment involved in the inner wall cleaning and outer wall marking operation in the current gas cylinder production process is more and occupies larger area, the purchase cost of various equipment is high, the products need to be frequently lifted and lifted when being subjected to different operations, and the like, so as to improve the current production situation and trouble.
As shown in fig. 1 to 3, the device for circularly cleaning and marking the inner wall of the steel gas cylinder is composed of a transmission mechanism 2, a rotary cleaning mechanism 3 and drying mechanisms 4 and marking mechanisms 5 which are integrated on the basis of a frame 1, and are distributed on two sides of the transmission mechanism. The frame 1 is supported by a transmission mechanism 2 and is provided with a first height H1 of a horizontal bearing steel gas cylinder 6 and a water pouring station, a cleaning station and a marking station which are transversely distributed. The rotary cleaning mechanism 3 is provided with riding wheels 31 distributed along the length direction of the steel air cylinder, and the steel air cylinder is driven to lift and rotate based on the riding wheels. The drying mechanism 4 is provided with a water pouring turnover frame 41 driven by an oil cylinder 42 and pivoted at one end of the frame 1, and the water pouring turnover frame 41 is horizontally embedded in the frame and turned to be close to 80 degrees. The marking mechanism 5 is provided with a servo module which is suitable for positioning and adjusting the surface of the steel gas cylinder and a character head module 53 for marking.
From the aspect of the functions, the composite device carries out primary bearing on the hoisted and transported steel gas cylinders through the frame, and the gas cylinders are switched and transferred among different preset stations of the frame through the transmission mechanism. On the one hand, the steel gas cylinder (hereinafter referred to as gas cylinder) can be moderately lifted at the cleaning station so as to be separated from the interference of the frame and the transmission mechanism on the autorotation of the steel gas cylinder, and the gas cylinder is driven to rotate by virtue of rolling friction of the gas cylinder with the supporting wheel tangentially contacted with the surface, so that the inner wall of the gas cylinder filled with cleaning liquid in advance can be completely cleaned with floating dust and particles. On the other hand, in the drying station, the gas cylinder can support and incline in one direction, the waste liquid with the cleaned inner wall is poured out from the bottle mouth, and the waste liquid is turned to be in a horizontal state after being dried completely. On the other hand, at the marking station, the marking module is driven by the servo module to mark the surface of the shoulder of the gas cylinder according to preset contents. Thus, the cleaning and marking operations of the batch gas cylinders can be completed one by one in a one-by-one manner through sequential continuous operations.
In order to better achieve the technical purpose described above, the illustrated embodiments of the device are described in detail below from further implementation details. First, the rotary cleaning mechanism 3 is attached to the middle part of the entire frame (the overlapping part with the water pouring roll-over stand is not shown in the drawings, and is actually present and does not interfere with the water pouring roll-over stand), and can uniformly support the gas cylinder in the longitudinal direction, and the bearing capacity can reach 8T. The supporting jacking cylinder 32 for driving the riding wheels to lift and the rotating motor 33 for driving the riding wheels to axially rotate are arranged corresponding to each riding wheel 31, wherein the riding wheels 31 can be understood as a group of paired wheels distributed in the drawing depth direction and used for contacting and supporting the gas cylinder from two directions in the radial plane of the gas cylinder, so that the gas cylinder keeps stability, and the jacking cylinder drives the riding wheels, so that the gas cylinder can be lifted to a second height H2 which is higher than the first height H1, the jacking stroke is about 200mm, and the blocking rate of the self rotation is easier to reduce. The frequency conversion can be adjusted within the range of 0-15 rpm by the rotating motor, and the rotation time associated with cleaning can be arbitrarily set within 30 minutes.
Secondly, the drying mechanism 4 is provided with a circulating water tank 43 for receiving cleaning liquid in the steel gas cylinder at the bottom side of one end of the frame 1, and when the steel gas cylinder borne on the pouring turnover frame 41 is turned over, a bottle mouth 61 at one side of the steel gas cylinder is opposite to the circulating water tank 43, so that the inner cavity of the gas cylinder can be completely emptied. The circulating water tank is a stainless steel water tank with the diameter of 2m, and a circulating pump and a filtering baffle are arranged in the circulating water tank, so that the regeneration and the cyclic utilization of cleaning liquid can be ensured.
Here, in order to improve the stability limit of the gas cylinder on the water pouring roll-over stand, on one hand, the water pouring roll-over stand 41 is provided with a fence plate 411 which is used for hooping the shoulder of the steel gas cylinder and limiting the sliding of the steel gas cylinder in the roll-over state at the water pouring station; it meets the requirement of 10T for product load without deformation. On the other hand, from the viewpoint of the driving force of the high-load water pouring roll-over stand, the main body of the oil cylinder 42 is pivoted to the bottom side of the stand, and the outer end of the telescopic rod of the oil cylinder is pivoted to the water pouring roll-over stand at a fixed point. Referring to fig. 1 and 2, the water pouring turnover frame 41 is horizontally embedded in the frame 1 in the contracted state of the oil cylinder, and the water pouring turnover frame 41 is turned up and inclined at an acute angle relative to the frame in the extended state of the oil cylinder. Because the water pouring turnover frame is fixed with the pivot point of the frame, the turnover angle of the water pouring turnover frame is proportionally increased and decreased with the expansion and contraction amplitude of the oil cylinder.
Moreover, the servo module of the marking mechanism comprises a lifting servo 51 (the lifting height is smaller than 500 mm) for driving the character head module to approach the surface of the steel gas cylinder in the height direction and a rotating servo 52 for driving the character head module to swing on the cambered surface in the marking area (meeting the product of phi 300mm-750 mm), wherein the character head module is internally provided with an orientation angle adjusting servo (360 degrees). Therefore, the marking mechanism can realize the processing capability of not less than 4 rows of characters in a horizontal row and not less than 50 characters in each row.
The composite device to which the present utility model is applied has the following improvements: the method realizes the integration of three kinds of equipment in a limited space, saves the site, reduces the purchase cost of the equipment, and is beneficial to improving the processing efficiency of the steel gas cylinder in the production section.
In addition to the above embodiments, other embodiments of the present utility model are possible, and all technical solutions formed by equivalent substitution or equivalent transformation are within the scope of the present utility model as claimed.
Claims (6)
1. The utility model provides a steel gas cylinder inner wall circulation washs and marking device which characterized in that: the device consists of a transmission mechanism based on frame integration, a rotary cleaning mechanism, a drying mechanism and a marking mechanism which are arranged on two sides of the transmission mechanism in a distributed manner, wherein the frame is supported by the transmission mechanism and is provided with a water pouring station, a cleaning station and a marking station which are horizontally distributed and are provided with a first height for bearing a steel gas cylinder, the rotary cleaning mechanism is provided with riding wheels which are arranged along the length direction of the steel gas cylinder, and the steel gas cylinder is driven to lift and rotate based on the riding wheels; the drying mechanism is provided with a water pouring turnover frame driven by the oil cylinder and is pivoted at one end of the frame, and the water pouring turnover frame is horizontally embedded in the frame and is turned to be close to 80 degrees; the marking mechanism is provided with a servo module which is suitable for positioning and adjusting the surface of the steel gas cylinder and a character head module for marking.
2. The steel cylinder inner wall circulation cleaning and marking device according to claim 1, wherein: the rotary cleaning mechanism is provided with a jacking cylinder for driving the riding wheels to lift and a rotary motor for driving the riding wheels to axially rotate correspondingly to each riding wheel in a matching way, and the steel gas cylinder is lifted to a second height which is higher than the first height by the riding wheels.
3. The steel cylinder inner wall circulation cleaning and marking device according to claim 1, wherein: the drying mechanism is provided with a circulating water tank for receiving cleaning liquid in the steel gas cylinder at the bottom side of one end of the frame, and a bottle mouth on one side of the steel gas cylinder borne on the water pouring turnover frame is opposite to the circulating water tank.
4. A steel cylinder inner wall circulation cleaning and marking device according to claim 1 or 3, characterized in that: the water pouring turnover frame is provided with a fence plate which is hooped with the shoulder of the steel gas cylinder and used for limiting the steel gas cylinder to slide down in a turnover state at the water pouring station.
5. The steel cylinder inner wall circulation cleaning and marking device according to claim 1, wherein: the main body of the oil cylinder is pivoted at the bottom side of the frame, the outer end of the telescopic rod of the oil cylinder is pivoted at a fixed point on the water pouring turnover frame, the water pouring turnover frame is transversely embedded in the frame in the contracted state of the oil cylinder, and the water pouring turnover frame is turned over and inclined at an acute angle relative to the frame in the extended state of the oil cylinder.
6. The steel cylinder inner wall circulation cleaning and marking device according to claim 1, wherein: the servo module of the marking mechanism comprises a lifting servo for driving the character head module to approach the surface of the steel gas cylinder in the height direction and a rotating servo for driving the character head module to swing in the cambered surface in the marking area, and an orientation angle adjusting servo is arranged in the character head module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321697694.XU CN220147015U (en) | 2023-06-30 | 2023-06-30 | Steel gas cylinder inner wall circulation cleaning and marking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321697694.XU CN220147015U (en) | 2023-06-30 | 2023-06-30 | Steel gas cylinder inner wall circulation cleaning and marking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220147015U true CN220147015U (en) | 2023-12-08 |
Family
ID=89009926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321697694.XU Active CN220147015U (en) | 2023-06-30 | 2023-06-30 | Steel gas cylinder inner wall circulation cleaning and marking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220147015U (en) |
-
2023
- 2023-06-30 CN CN202321697694.XU patent/CN220147015U/en active Active
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