CN114888711A - High-purity gas steel cylinder processing system - Google Patents

High-purity gas steel cylinder processing system Download PDF

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Publication number
CN114888711A
CN114888711A CN202210550945.5A CN202210550945A CN114888711A CN 114888711 A CN114888711 A CN 114888711A CN 202210550945 A CN202210550945 A CN 202210550945A CN 114888711 A CN114888711 A CN 114888711A
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CN
China
Prior art keywords
steel
cylinder
clamping
component
steel cylinder
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Pending
Application number
CN202210550945.5A
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Chinese (zh)
Inventor
翟亚勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Minnuo Special Equipment Co ltd
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Jiangsu Minnuo Special Equipment Co ltd
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Publication date
Application filed by Jiangsu Minnuo Special Equipment Co ltd filed Critical Jiangsu Minnuo Special Equipment Co ltd
Priority to CN202210550945.5A priority Critical patent/CN114888711A/en
Publication of CN114888711A publication Critical patent/CN114888711A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/10Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/205Conveying containers to or from the cleaning machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/34Arrangements of conduits or nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/006Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor for grinding the interior surfaces of hollow workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)

Abstract

The application relates to the field of steel cylinder treatment and discloses a high-purity gas steel cylinder treatment system which comprises a grinding mechanism, wherein the grinding mechanism is used for positioning and grinding a steel cylinder; the cleaning and drying mechanism is arranged on one side of the grinding mechanism and is used for cleaning and drying the interior of the steel cylinder; the turnover mechanism is positioned on one side of the cleaning and drying mechanism, which is far away from the grinding mechanism, and is used for turning over the cleaned and dried steel cylinder until the bottle mouth is upward; the hoisting mechanism is used for hoisting the steel cylinders. This application has the effect that promotes the treatment effeciency to the steel bottle.

Description

High-purity gas steel cylinder processing system
Technical Field
The application relates to the field of steel cylinder treatment and setting, in particular to a high-purity gas steel cylinder treatment system.
Background
Steel cylinders, i.e., steel cylinders that store high pressure oxygen, gas, liquefied petroleum gas, etc. Cylinders are also commonly used to store high purity gases at or above 99.999% purity.
The inner wall of a new steel cylinder or a steel cylinder used for a long time is rough, and the steel cylinder contains impurities, so that the purity of gas can be seriously influenced when high-purity gas is directly filled into the steel cylinder, and therefore, the steel cylinder filled with the high-purity gas needs to be subjected to a series of treatments such as grinding, cleaning, drying and the like to reduce the impurities in the steel cylinder.
In the process of implementing the application, the inventor finds that at least the following problems exist in the technology: when handling the steel bottle at present, every process all need have corresponding equipment to handle the steel bottle, and the equipment quantity that needs is many, and the treatment effeciency of single equipment not only is low, and the number of times that the steel bottle was transported in whole processing procedure is many moreover, leads to the treatment effeciency to the steel bottle low. In addition, according to the difference of handling procedure, the state of steel bottle needs to take place the adjustment, still need adjust the state of steel bottle at the in-process of transporting, because the quality of steel bottle is great, the state of current adjustment steel bottle is also comparatively inconvenient, has further influenced the efficiency of handling the steel bottle.
Disclosure of Invention
In order to promote the treatment effeciency to the steel bottle, this application provides a high-purity gas steel bottle processing system.
The application provides a high-purity gas steel bottle processing system adopts following technical scheme:
a high-purity gas steel cylinder processing system comprises a grinding mechanism, wherein the grinding mechanism comprises a grinding frame, a clamping component arranged at one end of the grinding frame, a positioning component arranged at the other end of the grinding frame and a driving component arranged on the grinding frame, the clamping component is used for clamping one end of a steel cylinder, and the positioning component is used for positioning the other end of the steel cylinder;
the cleaning and drying mechanism is arranged on one side of the grinding mechanism and comprises a fixing component, a cleaning component arranged on the fixing component and a drying component arranged on the fixing component, the fixing component is used for fixing the steel cylinder with a downward bottle mouth, the cleaning component is used for cleaning the inside of the steel cylinder, and the drying component is used for drying the inside of the steel cylinder;
the turnover mechanism is positioned on one side of the cleaning and drying mechanism, which is far away from the grinding mechanism, and is used for turning over the cleaned and dried steel cylinder until the bottle mouth faces upwards;
the lifting mechanism comprises a circulating track arranged at the top of the workshop, a plurality of cranes arranged on the circulating track in a sliding manner and electromagnets connected to the cranes, the cranes move to and fro between the grinding mechanism and the turnover mechanism through the circulating track, and the electromagnets are used for adsorbing steel cylinders.
Through adopting above-mentioned technical scheme, utilize electromagnet to adsorb the steel bottle of pending, then use steel bottle body middle part as the hoisting point, hoist the steel bottle level to between centre gripping subassembly and the locating component, utilize the centre gripping subassembly to keep away from the one end of bottleneck to the steel bottle earlier and just fix a position, grind stone and lapping agent are filled to steel bottle inside to the location steel bottle back, and pour into water to flooding into to the steel bottle is inside to grind the stone, plug up the steel bottle bottleneck through the end cap, reuse centre gripping subassembly and locating component cooperation to carry out the centre gripping location to the steel bottle, then drive assembly drives the steel bottle and rotates, the realization is to the grinding of steel bottle inner wall.
Accomplish the one end of keeping away from the bottleneck with the steel bottle after grinding as the hoisting point, the bottleneck of steel bottle down this moment, it is fixed to fixed subassembly on with the steel bottle hoist and mount, then through washing subassembly and dry subassembly cooperation work, accomplish the cleanness and the drying to the steel bottle inside at same station, hoist the steel bottle again to tilting mechanism on, overturn the steel bottle to the bottleneck up, carry out the installation and the test of valve through the manual work, a plurality of loop wheel machines simultaneous working drive the steel bottle and convey and handle along processing system's processing route in proper order, the treatment effeciency to the steel bottle has been promoted, finally the realization utilizes single high-purity gas steel bottle processing system to carry out high-efficient perfect processing to the high-purity gas steel bottle.
Optionally, the centre gripping subassembly includes the holding frame, rotates the grip slipper dish that sets up on the holding frame top, sets up two centre gripping cylinders on the grip slipper dish and connects the grip block on the centre gripping cylinder piston rod, the grip slipper dish sets up with the steel bottle is coaxial, two the centre gripping cylinder is central symmetry setting about the axis of steel bottle, the radial motion of steel bottle is followed to the piston rod of centre gripping cylinder, drive assembly include with the coaxial fixed connection's of grip slipper dish drive shaft and drive shaft pivoted driving motor, driving motor sets up on the holding frame.
Through adopting above-mentioned technical scheme, when needing to fix a position the steel bottle, hoist the steel bottle to the horizontality, then utilize the centre gripping cylinder to drive two grip blocks relative motion, realize the centre gripping location to steel bottle one end, cooperate the locating component again to fix a position the steel bottle other end, then rotate through driving motor drive grip disc, realize the rotation of steel bottle, carry out abrasive treatment to the steel bottle.
Optionally, locating component includes the locating rack, sets up the locating cylinder and the positioning disk of rotating the connection on locating cylinder piston rod on the locating rack top, steel bottle axial motion is followed to the piston rod of locating cylinder, the positioning disk is used for contradicting the steel bottle.
Through adopting above-mentioned technical scheme, hang the steel bottle to the horizontality, utilize earlier the positioning cylinder to promote the positioning disk and remove, make the positioning disk conflict the steel bottle after continue to promote the steel bottle, make the steel bottle keep away from the one end conflict grip slipper of positioning disk, then utilize two grip blocks to carry out the centre gripping back to the steel bottle to the centre gripping that makes the steel bottle is convenient more and swift, promotes the efficiency of handling the steel bottle.
Optionally, the middle position of the length direction of the grinding frame is provided with a middle supporting component, the middle supporting component comprises a supporting frame and two groups of supporting wheels which are rotatably arranged on the supporting frame, the two groups of supporting wheels are arranged in parallel, the axes of the supporting wheels are parallel to the axes of the steel cylinders, and each group of supporting wheels are coaxially arranged.
Through adopting above-mentioned technical scheme, earlier with the steel bottle hoist to between two sets of supporting wheels before the centre gripping steel bottle, utilize two sets of supporting wheels to play the effect that supports to the steel bottle, conveniently to the inside abrasive stone and the abrasive that adds of steel bottle, it is more stable at the rotation in-process also to make the steel bottle, the steel bottle is in the horizontality under the support of two sets of supporting wheels simultaneously, the positioning disk directly promotes the steel bottle and contradicts the grip slipper this moment, the tip of steel bottle is just in time coaxial with the grip slipper this moment, thereby made things convenient for the centre gripping to the steel bottle.
In addition, because the steel bottle that adds grinding stone and water is heavy, its body position produces the deformation easily, plays the effect of support to the steel bottle through two sets of supporting wheels in the grinding process, has also reduced the possibility that the body warp.
Optionally, the fixed assembly comprises a fixing frame, two fixed cylinders arranged on the fixing frame and fixed blocks arranged on piston rods of the fixed cylinders, the two fixed cylinders are arranged oppositely along the horizontal direction, the piston rods of the fixed cylinders move along the horizontal direction, and the two fixed blocks are arranged in an arc shape on one side close to each other.
Through adopting above-mentioned technical scheme, when needing to fix the steel bottle, hoist the steel bottle bottleneck downwards to between two fixed blocks, then utilize two fixed cylinder drive two fixed block synchronous motion, realize fixed to the centre gripping of steel bottle, the convenience carries out subsequent processing to the steel bottle.
Optionally, a collecting groove is arranged at the bottom of the fixing frame.
Through adopting above-mentioned technical scheme, with the fixed centre gripping back of steel bottle, the end cap of detachable steel bottle bottleneck, usable collecting vat collects substances such as the inside abrasive stone of steel bottle and water this moment, also conveniently collects the water of outflow steel bottle at the in-process of wasing the steel bottle.
Optionally, the cleaning assembly comprises a water storage tank, a water pipe communicated with the water storage tank, a pressure pump arranged in the middle of the water pipe and a spray head arranged at the water outlet end of the water pipe, wherein a heater is arranged at the inlet end of the water pipe, and the spray head is used for spraying water into the steel cylinder.
Through adopting above-mentioned technical scheme, when wasing the steel bottle inside, utilize the heater to heat the inside water of influx pipe, utilize the force (forcing) pump to pressurize the inside water of water pipe, wash the steel bottle internal surface through the water that the shower nozzle will heat after.
Optionally, the drying assembly includes a drying gas tank, a preheater communicated with the gas outlet end of the drying gas tank, and a drying gas pipe communicated with the preheater, and the gas outlet end of the drying gas pipe is aligned with the bottle mouth of the steel bottle.
Through adopting above-mentioned technical scheme, to the inside washing back of steel bottle, utilize the preheater heating gas, utilize the compressed gas after the heating to blow down the drying inside the steel bottle.
Optionally, tilting mechanism includes the upset base and rotates the roll-over stand that sets up on the upset base, the roll-over stand is the arc setting, the one end of roll-over stand sets up the bolster, and the other end is provided with limit baffle, works as when the roll-over stand is in the horizontality, contradicts the steel bottle of hoisting the bolster makes the steel bottle place on the roll-over stand.
Through adopting above-mentioned technical scheme, the steel bottle is clean and dry after, with steel bottle hoist and mount to roll-over stand one side, the steel bottle is in vertical state this moment, and the body of steel bottle is contradicted with the bolster, then the loop wheel machine continues to slide to the direction of keeping away from washing dry mechanism and makes the partly of steel bottle be located the roll-over stand top, make the steel bottle incline, the partly of steel bottle is located the roll-over stand top this moment, then slowly put down the steel bottle and make the steel bottle place on the horizontally roll-over stand, the rotation that utilizes the roll-over stand makes the steel bottle upset to bottleneck state up, make things convenient for the installation of follow-up valve.
Optionally, the roll-over stand is rotatably connected with the roll-over base through a roll-over shaft, a roll-over gear is coaxially and fixedly arranged on the roll-over shaft, a roll-over motor is fixedly arranged on the roll-over stand, a drive gear is coaxially arranged on a motor shaft of the roll-over motor, and the drive gear is meshed with the roll-over gear.
Through adopting above-mentioned technical scheme, the upset motor utilizes gear drive roll-over stand to rotate to make things convenient for the upset of roll-over stand, select for use the upset motor that has self-locking function simultaneously, make roll-over stand work more stable.
In summary, the present application includes at least one of the following beneficial technical effects:
1. adsorbing a steel cylinder to be treated by utilizing an electromagnet, hoisting the steel cylinder to a position between a clamping component and a positioning component, initially positioning one end of the steel cylinder, which is far away from a bottle opening, by utilizing the clamping component, filling grinding stones and abrasives into the steel cylinder after the steel cylinder is positioned, injecting water into the steel cylinder until the grinding stones are submerged, plugging the bottle opening of the steel cylinder through a plug, clamping and positioning the steel cylinder by utilizing the matching of the clamping component and the positioning component, and then driving the steel cylinder to rotate by utilizing a driving component to realize the grinding of the inner wall of the steel cylinder; after grinding is completed, one end, far away from a bottle opening, of the steel bottle is used as a hanging point and is hoisted to a fixing assembly to be fixed, the bottle opening of the steel bottle faces downwards, then the interior of the steel bottle is cleaned and dried through the cooperation of a cleaning assembly and a drying assembly, the steel bottle is hoisted to a turnover mechanism, the steel bottle is turned over to the position with the bottle opening facing upwards, valve installation and testing are performed manually, a plurality of cranes work simultaneously to drive the steel bottle to be sequentially conveyed and processed along a processing route of a processing system, the processing efficiency of the steel bottle is improved, and finally, efficient and perfect processing of the high-purity gas steel bottle is performed by using a single high-purity gas steel bottle processing system;
2. the steel cylinder is hoisted between the two groups of supporting wheels before the steel cylinder is clamped, the two groups of supporting wheels are utilized to support the steel cylinder, grinding stones and abrasive are conveniently added into the steel cylinder, the steel cylinder is more stable in the rotating process, meanwhile, the steel cylinder is in a horizontal state under the support of the two groups of supporting wheels, the positioning disc directly pushes the steel cylinder to abut against the clamping disc, and the end part of the steel cylinder is just coaxial with the clamping disc, so that the steel cylinder is conveniently clamped;
3. the steel bottle is clean and dry after, with steel bottle hoist and mount to roll-over stand one side, the steel bottle is in vertical state this moment, and the body of steel bottle is contradicted with the bolster, then the loop wheel machine continues to slide to the direction of keeping away from to wash dry mechanism and makes the partly of steel bottle be located the roll-over stand top, places on the roll-over stand until the steel bottle level, then the electro-magnet outage, the motor returns initial position, the rotation that utilizes the roll-over stand makes the steel bottle upset to bottleneck state up, makes things convenient for the installation of follow-up valve.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.
Fig. 2 is a schematic view showing the structure of the polishing mechanism in the embodiment of the present application.
Fig. 3 is a schematic diagram showing the structure of the cleaning and drying mechanism in the embodiment of the present application.
Fig. 4 is a schematic diagram of a structure embodying the turnover mechanism in the embodiment of the present application.
Description of reference numerals:
01. a steel cylinder; 1. a grinding mechanism; 11. a grinding frame; 12. a clamping assembly; 121. a clamping frame; 122. a clamping plate; 123. a clamping cylinder; 124. a clamping plate; 13. a positioning assembly; 131. a positioning frame; 132. positioning the air cylinder; 133. positioning a plate; 14. a drive assembly; 141. a drive motor; 142. a drive shaft; 15. an intermediate support assembly; 151. a support frame; 152. a support wheel; 2. cleaning and drying the mechanism; 21. a fixing assembly; 211. a fixed mount; 212. fixing the air cylinder; 213. a fixed block; 214. collecting tank; 22. cleaning the assembly; 221. a water storage tank; 222. a water pipe; 223. a pressure pump; 224. a spray head; 225. a heater; 23. a drying assembly; 231. drying the air tank; 232. a preheater; 233. drying the air pipe; 3. a turnover mechanism; 31. turning over the base; 32. a roll-over stand; 321. a buffer member; 322. a limit baffle; 33. a turning shaft; 331. turning over the gear; 34. turning over a motor; 341. a drive gear; 4. a hoisting mechanism; 41. circulating the track; 42. hoisting a machine; 43. an electromagnet.
Detailed Description
The present application is described in further detail below with reference to figures 1-4.
The embodiment of the application discloses high-purity gas steel cylinder processing system. Referring to fig. 1, a high-purity gas steel cylinder processing system comprises a grinding mechanism 1, a cleaning and drying mechanism 2 and a turnover mechanism 3 in sequence, and further comprises a lifting mechanism 4 arranged above the grinding mechanism 1. The cylinder 01 is ground, cleaned and dried using a processing system.
Referring to fig. 2, the grinding mechanism 1 includes a grinding frame 11, a clamping assembly 12, a positioning assembly 13 and a driving assembly 14, the clamping assembly 12 includes a clamping frame 121, a clamping disk 122, a clamping cylinder 123 and a clamping plate 124, the clamping frame 121 is fixedly disposed at one end of the grinding frame 11 in the length direction, the clamping disk 122 is rotatably disposed at the top end of the clamping frame 121, and the clamping disk 122 is disposed coaxially with the steel cylinder 01 to be processed. The two clamping cylinders 123 are fixed on the clamping disc 122 along the horizontal direction, piston rods of the two clamping cylinders 123 move relatively along the horizontal direction, one clamping plate 124 is fixedly connected to the piston rod of each clamping cylinder 123, the clamping plate 124 is an arc plate, and the arc center of the arc plate coincides with the axis of the clamping disc 122.
Referring to fig. 2, the driving assembly 14 includes a driving shaft 142 and a driving motor 141, the driving shaft 142 rotatably penetrates through the clamping frame 121 and is coaxially and fixedly connected with the clamping plate 122, the driving motor 141 is fixedly disposed on the clamping frame 121, and a motor shaft of the driving motor 141 drives the driving shaft 142 to rotate through a belt. Locating component 13 includes locating rack 131, location cylinder 132 and positioning disk 133, and locating rack 131 is fixed to be set up in the one end that grinding frame 11 length direction kept away from clamping frame 121, and location cylinder 132 is fixed to be set up on locating rack 131 top, and the piston rod of location cylinder 132 is along clamping disk 122 axial motion, and positioning disk 133 and the coaxial setting of clamping disk 122, positioning disk 133 rotate to be connected on the piston rod of location cylinder 132.
Referring to fig. 2, in order to support the steel cylinder 01, an intermediate support assembly 15 is disposed at a middle position in a length direction of the grinding frame 11, the intermediate support assembly 15 includes a support frame 151 and support wheels 152, the support frame 151 is fixedly disposed on the grinding frame 11, two sets of support wheels 152 are rotatably disposed on the support frame 151, the number of each set of support wheels 152 is five, an axis of each support wheel 152 is parallel to an axis of the clamping plate 122, the two sets of support wheels 152 are parallel, and each set of support wheels 152 is coaxially disposed.
Referring to fig. 1 and 2, utilize handling mechanism 4 with steel bottle 01 handling to between two sets of supporting wheels 152, then to 01 inside packing grinding stone and the abrasive agent of steel bottle, and to 01 inside injection water of steel bottle to flooding grinding stone, block up the 01 bottleneck of steel bottle through the end cap, rethread positioning cylinder 132 drive positioning disk 133 slides, until the one end of contradicting steel bottle 01, then continue to promote the steel bottle 01 and make it contradict clamping disk 122, reuse clamping plate 124 carries out the centre gripping location to steel bottle 01, driving motor 141 drives the steel bottle 01 after the work and rotates, the realization is to the abrasive treatment of steel bottle 01.
Referring to fig. 1 and 3, the cleaning and drying mechanism 2 is disposed at the other end of the grinding rack 11 in the longitudinal direction, and the cleaning and drying mechanism 2 includes a fixing member 21, a cleaning member 22, and a drying member 23. The fixing assembly 21 comprises a fixing frame 211, two fixing air cylinders 212 and two fixing blocks 213, the two fixing air cylinders 212 are fixedly arranged on the fixing frame 211, the two fixing air cylinders 212 are oppositely arranged along the horizontal direction, piston rods of the fixing air cylinders 212 penetrate through the fixing frame 211 in a sliding mode, and the piston rods of the fixing air cylinders 212 move along the horizontal direction. The fixed blocks 213 are fixedly connected to the piston rod of each fixed cylinder 212, and the two fixed blocks 213 are disposed in an arc shape at the side close to each other. A collection trough 214 is placed at the bottom of the holder 211.
Referring to fig. 1 and 3, after the steel cylinder 01 is ground, the steel cylinder 01 is lifted to a position between two fixing blocks 213 by using one end, far away from the mouth of the steel cylinder 01, of the lifting mechanism 4 as a lifting point, the steel cylinder 01 is clamped and fixed by the two fixing blocks 213 which move relatively, the opening of the steel cylinder 01 faces downwards, the plug can be removed, and substances in the steel cylinder 01 are discharged into a collecting tank 214.
Referring to fig. 3, the cleaning assembly 22 includes a water storage tank 221, a water pipe 222, a pressure pump 223 and a spray head 224, the water storage tank 221 is fixedly disposed on the fixing frame 211, the water pipe 222 is a metal pipe, the water pipe 222 penetrates through the fixing frame 211, an inlet end of the water pipe 222 is communicated with the inside of the water storage tank 221, an inlet end of the water pipe 222 is provided with a heater 225, the pressure pump 223 is disposed in the middle of the water pipe 222, and the pressure pump 223 is fixedly connected to the fixing frame 211. The nozzle 224 is arranged at the water outlet end of the water pipe 222, and the nozzle 224 faces the mouth of the steel cylinder 01. The pressure pump 223 pressurizes the hot water in the water pipe 222, and injects the pressurized hot water into the steel cylinder 01 through the nozzle 224, thereby flushing the inner wall of the steel cylinder 01.
Referring to fig. 3, the drying assembly 23 includes a drying gas tank 231, a preheater 232 and a drying gas pipe 233, the drying gas tank 231 is disposed on one side of the fixing frame 211, the drying gas tank 231 is a nitrogen gas tank with a valve, the preheater 232 is fixedly connected to the gas outlet end of the drying gas tank 231, the gas inlet end of the drying gas pipe 233 is communicated with the preheater 232, the drying gas pipe 233 is a metal pipe, the fixing frame 211 is penetrated by the drying gas pipe 233, and the gas outlet end of the drying gas pipe 233 is aligned with the mouth of the steel cylinder 01. After the valve of the dry gas tank 231 is opened, nitrogen gas is blown into the flushed steel cylinder 01 through the dry gas pipe 233, thereby drying the inside of the steel cylinder 01.
Referring to fig. 1 and 4, tilting mechanism 3 is located washing drying mechanism 2 and keeps away from one side of grinding mechanism 1, and tilting mechanism 3 includes upset base 31 and roll-over stand 32, rotates on upset base 31 and is provided with trip shaft 33, and roll-over stand 32 fixed connection is on trip shaft 33, and roll-over stand 32 is the arc setting, and the fixed bolster 321 that sets up in one end of roll-over stand 32, this embodiment bolster 321 are the rubber material, and the welding of the other end of roll-over stand 32 is provided with limit baffle 322. The turning frame 32 is fixedly provided with a turning motor 34, a motor shaft of the turning motor 34 is coaxially provided with a driving gear 341, one end of the turning shaft 33 extends out of the turning base 31 and is coaxially and fixedly connected with the driving gear 341, and the driving gear 341 is meshed with the turning gear 331.
Referring to fig. 4, the initial state of the roll-over stand 32 is horizontal, after the steel cylinder 01 is dried, the steel cylinder 01 is lifted to one side of the roll-over stand 32 by using one end, far away from the bottle opening, of the steel cylinder 01 as a lifting point through the lifting mechanism 4, after the cylinder body of the steel cylinder 01 is abutted to the buffer piece 321, the steel cylinder 01 is continuously driven to slide forwards, so that the steel cylinder 01 is inclined, at the moment, one part of the steel cylinder 01 is located above the roll-over stand 32, the steel cylinder 01 is put down afterwards until the steel cylinder 01 is horizontally placed on the roll-over stand 32, the steel cylinder 01 is turned to the state that the bottle opening faces upwards through the rotation of the roll-over stand 32, and the subsequent valves are convenient to install.
Referring to fig. 1 and 4, the lifting mechanism 4 includes a circulation rail 41, a crane 42 and an electromagnet 43, the circulation rail 41 is fixedly arranged at the top of the workshop, the circulation rail 41 is in a closed annular arrangement, the crane 42 of the embodiment is an electric hoist arranged on the circulation rail 41 in a sliding manner, the electric hoist and the circulation rail 41 slide in a matching manner through rollers, the crane 42 of the embodiment is provided with a plurality of cranes on the circulation rail 41, and three cranes are used in the embodiment as an example.
Referring to fig. 1 and 4, when the steel cylinder 01 is transported, the steel cylinder 01 is adsorbed by the electromagnet 43, and then the steel cylinder 01 is lifted by the crane 42 and the steel cylinder 01 is driven to move. The electromagnet 43 can conveniently change the hoisting state of the steel cylinder 01 by changing the position of the hoisting point.
The implementation principle of the high-purity gas steel cylinder processing system of the embodiment of the application is as follows: utilize electromagnet 43 to adsorb steel bottle 01 of treating, then hang up steel bottle 01, place between two sets of supporting wheel 152, and to 01 inside packing abrasive stone and the abrasive agent of steel bottle, then to 01 inside water injection to flooding abrasive stone of steel bottle, plug up the 01 bottleneck of steel bottle through the end cap, then positioning cylinder 132 promotes positioning disk 133 and removes, make positioning disk 133 conflict steel bottle 01 after continue to promote steel bottle 01, make the steel bottle 01 conflict grip disc 122, two grip blocks 124 carry out the centre gripping to steel bottle 01 this moment, rethread driving motor 141 drives steel bottle 01 and rotates, the realization is to the grinding of steel bottle 01 inner wall.
Accomplish after grinding the one end of keeping away from the bottleneck on the steel bottle 01 as the hoisting point, with the vertical hoisting of steel bottle 01, hoist to between two fixed blocks 213, utilize two fixed cylinder 212 drives two fixed block 213 synchronous motion, the realization is fixed to the centre gripping of steel bottle 01, the bottleneck of steel bottle 01 down this moment, take off behind the end cap through washing subassembly 22 and dry subassembly 23 cooperation work, clean and dry the steel bottle 01 inside, hoist steel bottle 01 to roll-over stand 32 one side again, make steel bottle 01 level place on roll-over stand 32, the upset of roll-over stand 32 makes the bottleneck of steel bottle 01 up simultaneously, carry out the installation and the test of valve through the manual work.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. A high-purity gas steel cylinder processing system which characterized in that: the steel cylinder grinding device comprises a grinding mechanism (1), wherein the grinding mechanism (1) comprises a grinding frame (11), a clamping component (12) arranged at one end of the grinding frame (11), a positioning component (13) arranged at the other end of the grinding frame (11) and a driving component (14) arranged on the grinding frame (11), the clamping component (12) is used for clamping one end of a steel cylinder (01), and the positioning component (13) is used for positioning the other end of the steel cylinder (01);
the cleaning and drying mechanism (2) is arranged on one side of the grinding mechanism (1), the cleaning and drying mechanism (2) comprises a fixing component (21), a cleaning component (22) arranged on the fixing component (21) and a drying component (23) arranged on the fixing component (21), the fixing component (21) is used for fixing the steel cylinder (01) with a downward bottle mouth, the cleaning component (22) is used for cleaning the inside of the steel cylinder (01), and the drying component (23) is used for drying the inside of the steel cylinder (01);
the turnover mechanism (3) is positioned on one side, away from the grinding mechanism (1), of the cleaning and drying mechanism (2), and the turnover mechanism (3) is used for turning over the cleaned and dried steel cylinder (01) until a bottle mouth faces upwards;
the lifting mechanism (4) comprises a circulating track (41) arranged at the top of the workshop, a plurality of cranes (42) arranged on the circulating track (41) in a sliding mode and electromagnets (43) connected to the cranes (42), the cranes (42) reciprocate between the grinding mechanism (1) and the turnover mechanism (3) through the circulating track (41), and the electromagnets (43) are used for adsorbing steel cylinders (01).
2. A high purity gas cylinder processing system as claimed in claim 1, wherein: the clamping assembly (12) comprises a clamping frame (121), a clamping disc (122) rotatably arranged at the top end of the clamping frame (121), two clamping cylinders (123) arranged on the clamping disc (122) and a clamping plate (124) connected to piston rods of the clamping cylinders (123), the clamping disc (122) and the steel cylinder (01) are coaxially arranged, the two clamping cylinders (123) are arranged in a central symmetry mode about the axis of the steel cylinder (01), the piston rods of the clamping cylinders (123) move along the radial direction of the steel cylinder (01), the driving assembly (14) comprises a driving shaft (142) and a driving shaft (142) rotating driving motor (141) which are fixedly connected with the clamping disc (122) in a coaxial mode, and the driving motor (141) is arranged on the clamping frame (121).
3. A high purity gas cylinder processing system as claimed in claim 1, wherein: locating component (13) include locating rack (131), set up locating cylinder (132) and the positioning disk (133) of rotating the connection on locating cylinder (132) piston rod on locating rack (131) top, the piston rod of locating cylinder (132) is along steel bottle (01) axial motion, positioning disk (133) are used for contradicting steel bottle (01).
4. A high purity gas cylinder processing system as claimed in claim 1, wherein: grind frame (11) length direction's intermediate position and be provided with middle supporting component (15), middle supporting component (15) are including support frame (151) and rotate two sets of supporting wheel (152) of setting on support frame (151), and are two sets of supporting wheel (152) parallel arrangement, the axis and steel bottle (01) axis of supporting wheel (152) are parallel, every group supporting wheel (152) coaxial arrangement.
5. A high purity gas cylinder processing system as claimed in claim 1, wherein: fixed subassembly (21) include mount (211), set up two fixed cylinder (212) on mount (211) and set up fixed block (213) on fixed cylinder (212) piston rod, two fixed cylinder (212) set up relatively along the horizontal direction, the piston rod of fixed cylinder (212) moves along the horizontal direction, two one side that fixed block (213) are close to each other is the arc setting.
6. The system of claim 5, wherein: the bottom of the fixed frame (211) is provided with a collecting groove (214).
7. A high purity gas cylinder processing system as claimed in claim 1, wherein: the cleaning assembly (22) comprises a water storage tank (221), a water pipe (222) communicated with the water storage tank (221), a pressure pump (223) arranged in the middle of the water pipe (222) and a spray head (224) arranged at the water outlet end of the water pipe (222), wherein a heater (225) is arranged at the inlet end of the water pipe (222), and the spray head (224) is used for spraying water into the steel cylinder (01).
8. A high purity gas cylinder processing system as claimed in claim 1, wherein: the drying assembly (23) comprises a drying gas tank (231), a preheater (232) communicated with the gas outlet end of the drying gas tank (231) and a drying gas pipe (233) communicated with the preheater (232), wherein the gas outlet end of the drying gas pipe (233) is aligned with the bottle mouth of the steel bottle (01).
9. A high purity gas cylinder processing system as claimed in claim 1, wherein: tilting mechanism (3) set up roll-over stand (32) on roll-over base (31) including roll-over base (31) and rotation, roll-over stand (32) are the arc setting, the one end of roll-over stand (32) sets up bolster (321), and the other end is provided with limit baffle (322), works as when roll-over stand (32) are in the horizontality, conflict steel bottle (01) that will hoist bolster (321), make steel bottle (01) place on roll-over stand (32).
10. A high purity gas cylinder processing system as claimed in claim 9, wherein: roll-over stand (32) through trip shaft (33) with upset base (31) rotate to be connected, coaxial fixed being provided with upset gear (331) on trip shaft (33), fixed being provided with upset motor (34) on roll-over stand (32), coaxial drive gear (341) that is provided with on the motor shaft of upset motor (34), drive gear (341) with upset gear (331) meshing.
CN202210550945.5A 2022-05-20 2022-05-20 High-purity gas steel cylinder processing system Pending CN114888711A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210550945.5A CN114888711A (en) 2022-05-20 2022-05-20 High-purity gas steel cylinder processing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210550945.5A CN114888711A (en) 2022-05-20 2022-05-20 High-purity gas steel cylinder processing system

Publications (1)

Publication Number Publication Date
CN114888711A true CN114888711A (en) 2022-08-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210550945.5A Pending CN114888711A (en) 2022-05-20 2022-05-20 High-purity gas steel cylinder processing system

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115890439A (en) * 2022-11-09 2023-04-04 山东龙成消防科技股份有限公司 Automatic grinding device of fire extinguisher bottle processing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115890439A (en) * 2022-11-09 2023-04-04 山东龙成消防科技股份有限公司 Automatic grinding device of fire extinguisher bottle processing

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