CN220120612U - Wear inspection and test all-in-one machine for wear-resistant steel plate - Google Patents
Wear inspection and test all-in-one machine for wear-resistant steel plate Download PDFInfo
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- CN220120612U CN220120612U CN202222945491.XU CN202222945491U CN220120612U CN 220120612 U CN220120612 U CN 220120612U CN 202222945491 U CN202222945491 U CN 202222945491U CN 220120612 U CN220120612 U CN 220120612U
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- wear
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- resistant steel
- steel plate
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 43
- 239000010959 steel Substances 0.000 title claims abstract description 43
- 238000012360 testing method Methods 0.000 title claims abstract description 25
- 238000007689 inspection Methods 0.000 title claims abstract description 7
- 238000005299 abrasion Methods 0.000 abstract description 7
- 230000009471 action Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Abstract
The utility model discloses an abrasion inspection and test integrated machine for a wear-resistant steel plate, which comprises a base, a placing clamp and a driving assembly, wherein the placing clamp is arranged in the middle of the base, a lifting support frame is arranged at the upper end of the base, a grinding assembly capable of moving in a reciprocating manner is arranged in the middle of the support frame, the grinding assembly is movably connected with the driving assembly, and the driving assembly is arranged at one side of the upper end of the support frame; the grinding assembly is matched with the distance measuring sensor for use, constant-pressure grinding of the wear-resistant steel plate can be realized by the grinding assembly, the distance difference between the wear-resistant steel plate surface measured by the distance measuring sensor before and after grinding is the grinding amount, and the accuracy of the grinding test data is further ensured by adopting the data measured by the distance measuring sensor.
Description
Technical Field
The utility model relates to the technical field of wear-resistant steel plate performance tests, in particular to a wear-resistant steel plate wear-checking and testing integrated machine.
Background
The wear-resistant steel plate is a special plate product specially used under the working condition of large-area wear. The common wear-resistant steel plate is a plate product prepared by compounding an alloy wear-resistant layer with higher hardness and excellent wear resistance with a certain thickness on the surface of common low-carbon steel or low-alloy steel with better toughness and plasticity through a surfacing method. In addition, there are cast wear resistant steel plates and alloy quenched wear resistant steel plates.
The utility model of application number 202023002244.3 discloses a wear-resistant steel plate comparative wear test device, which comprises: the machine comprises a machine base, wherein two vertical plates are vertically arranged at the top of the machine base, two guide rods are supported between the two vertical plates, a sliding seat is slidably arranged on the two guide rods, the sliding seat is driven by a driving mechanism to reciprocate back and forth along the guide rods, mounting holes are respectively formed in the left side and the right side of the sliding seat, vertical rods are arranged in each mounting hole in a penetrating mode, the lower end of each vertical rod downwards penetrates out of the sliding seat and is fixedly provided with grinding blocks, brushes are respectively arranged on the front side and the rear side of each grinding block, a placing platform is arranged below each grinding block, each grinding block is in contact with a wear-resistant steel plate arranged below the corresponding placing platform in a pressing mode under the action of self gravity, grinding chip trays are respectively arranged below each placing platform, weighing sensors in signal connection with a control system are arranged below each grinding chip tray, and each grinding chip tray is placed on the weighing sensors corresponding to the lower side. The utility model has the advantage of improving the abrasion test efficiency.
The abrasion degree is judged by weighing the abrasive dust, and the metal abrasive dust is doped with the fallen chip particles on the grinding disc, so that error exists in judgment of the abrasion degree, and finally, test data are inaccurate.
Therefore, a person skilled in the art provides an integrated machine for inspecting and testing wear-resistant steel plates, so as to solve the problems in the prior art.
Disclosure of Invention
In order to solve the technical problems, the utility model provides an integrated machine for checking and testing abrasion of a wear-resistant steel plate, which comprises a base, a placing clamp and a driving assembly, wherein the placing clamp is arranged in the middle of the base; the grinding assembly comprises a shell, wherein an upper end cover is arranged at the upper end of the shell, a second electric cylinder is fixedly connected to the middle of the upper end cover, the telescopic end of the second electric cylinder extends into the shell, a grinding motor capable of sliding up and down is arranged on the inner side of the shell, a grinding disc is arranged on a main shaft of the grinding motor, a protection plate is fixedly arranged at the lower end of the shell, ranging sensors are symmetrically arranged at the edges of the protection plate, the direction of a connecting line between the ranging sensors is parallel to the axis of a positioning sliding rod, and the telescopic end of the second electric cylinder is connected with the upper end of the grinding motor through the pressure sensor.
Preferably, the mounting groove is offered on base upper portion, and mounting groove internal fixation sets up places the anchor clamps, places the anchor clamps middle part and offers the standing groove, places the anchor clamps side and offers the through-hole with the standing groove intercommunication, and the outer tip of through-hole is fixed to be set up the thread bush, thread bush threaded connection locking screw.
Preferably, the upper end of the base is symmetrically provided with a first electric cylinder, the movable end part of the first electric cylinder is fixedly connected with the lower end of the supporting frame, and four corners of the upper end of the base are fixedly provided with guide rods.
Preferably, the support frame is of a frame-shaped structure, at least two parallel positioning slide bars are fixedly arranged in the inner frame of the support frame, and guide holes are formed in four corners of the support frame.
Preferably, the four corners of the support frame are provided with guide holes, and the support frame is in sliding connection with the guide rod through the guide holes.
Preferably, the grinding components are two groups, the two groups of grinding components are fixedly connected through a fixing seat, a through hole corresponding to the positioning slide rod is formed in the middle of the fixing seat, and a bushing is fixedly arranged in the through hole and is in sliding connection with the positioning slide rod.
Preferably, the driving assembly comprises a driving motor arranged at one side of the upper end of the supporting frame, a main shaft of the driving motor is connected with a crank connecting rod, and the other end of the crank connecting rod is hinged with the fixing seat.
The utility model has the technical effects and advantages that:
compared with the prior art, the utility model has the beneficial effects that:
1. the grinding assembly is matched with the distance measuring sensor for use, constant-pressure grinding of the wear-resistant steel plate can be realized by the grinding assembly, the distance difference between the wear-resistant steel plate surface measured by the distance measuring sensor before and after grinding is the grinding amount, and the accuracy of the grinding test data is further ensured by adopting the data measured by the distance measuring sensor.
2. According to the utility model, the driving assembly is arranged, the crank connecting rod structure is adopted to enable the grinding assembly to reciprocate through the fixing seat, the abrasion-resistant steel plate is subjected to reciprocating grinding, the grinding motor in the grinding assembly drives the grinding disc to rotationally grind the surface of the abrasion-resistant steel plate, and the grinding efficiency is effectively improved by adopting a rotary and reciprocating grinding mode.
Drawings
FIG. 1 is a schematic diagram of a wear-resistant steel plate wear-detecting and testing integrated machine according to an embodiment of the present utility model;
FIG. 2 is a side view of a wear-resistant steel plate wear-checking and testing integrated machine according to an embodiment of the present utility model;
FIG. 3 is a top view of a crane in an integrated wear inspection and test machine for wear-resistant steel plates provided by an embodiment of the present utility model;
fig. 4 is a block diagram of a grinding assembly in an integrated machine for wear inspection and testing of wear-resistant steel plates according to an embodiment of the present utility model.
Wherein: base 1, electric jar 2, support frame 3, guide arm 4, driving motor 5, crank connecting rod 6, location slide bar 7, grinding subassembly 8, shell 81, upper end cover 82, mounting flange 83, electric jar 84, pressure sensor 85, grinding motor 86, guard plate 87, mill 88, range sensor 89, fixing base 9, place anchor clamps 10, bush 11, wear-resisting steel sheet 12, guiding hole 13.
Detailed Description
The present utility model will be described in further detail with reference to the following embodiments. The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1-4, in this embodiment, a wear inspection and test integrated machine for a wear-resistant steel plate is provided, which comprises a base 1, a placing fixture 10 and a driving component, the middle part of the base 1 is provided with the placing fixture 10, the upper end of the base 1 is provided with a lifting support frame 3, the middle part of the support frame 3 is provided with a grinding component 8 capable of reciprocating, the grinding component 8 is movably connected with the driving component, the grinding components 8 are two groups, the two groups of grinding components 8 are fixedly connected through a fixing seat 9, the middle part of the fixing seat 9 is provided with a through hole corresponding to a positioning slide rod 7, a bushing 11 is fixedly arranged in the through hole, the bushing 11 is in sliding connection with the positioning slide rod 7, the fixing seat 9 enables the grinding component to reciprocate along the positioning slide rod 7 under the action of the driving component, the wear-resistant steel plate is subjected to reciprocating grinding, the grinding component 8 comprises a shell 81, the upper end cover 82 is arranged at the upper end of the shell 81, the upper end of the upper end cover 82 is fixedly connected with a second electric cylinder 84, the telescopic end of the second electric cylinder 84 extends into the shell 81, the inner side of the shell 81 is provided with a grinding motor 86 capable of sliding up and down, the upper spindle of the grinding motor 86 is provided with a grinding motor 88, the lower end of the grinding motor 81 is fixedly arranged at the lower end of the shell 81, the edge of the protection plate 87 is fixedly arranged, a distance sensor 89 is arranged between the edge of the protection plate and a sensor 89 is arranged, and the electric motor 7 is arranged in parallel to the upper end of the grinding motor 86 is arranged on the main shaft of the grinding motor 86, and the grinding motor 86 and the end of the grinding motor 86 is connected with the support frame 6, and the end is connected with the end of the support frame 6 through a crank 6.
The mounting groove is seted up on base 1 upper portion, and mounting groove internal fixation sets up places anchor clamps 10, and the mounting groove is seted up at the anchor clamps 10 middle part of placing for place the steel sheet, place anchor clamps 10 side set up the through-hole with the mounting groove intercommunication, the outer tip fixed of through-hole set up the thread bush, thread bush threaded connection locking screw, the steel sheet is put in the mounting groove, and rotatory locking screw locks it, stability when the guarantee steel sheet grinding.
The electric cylinder I2 is symmetrically arranged at the upper end of the base 1, the movable end part of the electric cylinder I2 is fixedly connected to the lower end of the support frame 3, the guide rod 4 is fixedly arranged at four corners of the upper end of the base 1, the support frame 3 is of a frame-shaped structure, at least two parallel positioning slide rods 7 are fixedly arranged in an inner frame of the support frame 3, guide holes 13 are formed in four corners of the support frame 3, the support frame 3 is in sliding connection with the guide rod 4 through the guide holes 13, and the guide rod 4 is used for guaranteeing stability of the support frame 3 during lifting.
The drive assembly adopts crank connecting rod structure to make grinding assembly 8 reciprocating motion through fixing base 9, carry out reciprocating grinding to the wear-resisting steel sheet, the grinding motor 86 in the grinding assembly 8 drives mill 88 rotatory surface of wearing-resisting steel sheet 12 of polishing, adopt rotatory plus reciprocating grinding mode, effectively improve grinding efficiency, under the control of machine control device, the action pressure between preset mill 88 and the wear-resisting steel sheet 12, adjust the position of grinding motor 86 under the effect of electric jar 84, thereby adjust the action pressure between mill 88 and the wear-resisting steel sheet 12, in the state of polishing, electric jar one 2 is fixed the position of support frame 3, along with the face of wearing-resisting steel sheet 12 is ground downwards, for guaranteeing invariable effort, electric jar two 84 promote grinding motor 86 downwardly moving, keep polishing, the distance difference to the wear-resisting steel sheet 12 face that range sensor 89 measured is the grinding volume, can obtain the grinding test data of wear-resisting steel sheet under the processing of machine operation control system, the data accuracy of adopting range finding sensor 89 to measure, and then the accuracy of grinding test data is guaranteed.
In addition, the power supply module, the circuit, the electronic components and the control module are all in the prior art, and can be completely realized by a person skilled in the art, and needless to say, the protection of the utility model does not relate to improvement of the internal structure and the method.
It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present utility model without the inventive step, are intended to be within the scope of the present utility model. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (7)
1. The utility model provides a wear-resisting steel sheet's wearing and tearing inspection and test all-in-one, includes base (1), places anchor clamps (10) and drive assembly, and base (1) middle part sets up places anchor clamps (10), and base (1) upper end sets up liftable support frame (3), and support frame (3) middle part sets up grinding subassembly (8) that can reciprocate, grinding subassembly (8) swing joint drive assembly, and drive assembly installs in support frame (3) upper end one side; the grinding assembly is characterized in that the grinding assembly (8) comprises a shell (81), an upper end cover (82) is arranged at the upper end of the shell (81), a second electric cylinder (84) is fixedly connected to the middle of the upper end cover (82), the telescopic end of the second electric cylinder (84) extends into the shell (81), a grinding motor (86) capable of sliding up and down is arranged on the inner side of the shell (81), a grinding disc (88) is arranged on a main shaft of the grinding motor (86), a protection plate (87) is fixedly arranged at the lower end of the shell (81), distance measuring sensors (89) are symmetrically arranged at the edges of the protection plate (87), the connecting line direction between the distance measuring sensors is parallel to the axis of the positioning sliding rod (7), and the telescopic end of the second electric cylinder (84) is connected with the upper end of the grinding motor (86) through the pressure sensor.
2. The wear-resistant steel plate wear-checking and testing integrated machine according to claim 1, wherein the upper portion of the base (1) is provided with a mounting groove, a placing clamp (10) is fixedly arranged in the mounting groove, the middle of the placing clamp (10) is provided with a placing groove, the side surface of the placing clamp (10) is provided with a through hole communicated with the placing groove, the outer end portion of the through hole is fixedly provided with a thread bush, and the thread bush is in threaded connection with a locking screw.
3. The wear-resistant steel plate wear-checking and testing integrated machine according to claim 1, wherein the first electric cylinder (2) is symmetrically arranged at the upper end of the base (1), the movable end part of the first electric cylinder (2) is fixedly connected to the lower end of the supporting frame (3), and guide rods (4) are fixedly arranged at four corners of the upper end of the base (1).
4. The wear-resistant steel plate wear-checking and testing integrated machine according to claim 1, wherein the supporting frame (3) is of a frame-shaped structure, at least two parallel positioning slide bars (7) are fixedly arranged in an inner frame of the supporting frame (3), and guide holes (13) are formed in four corners of the supporting frame (3).
5. The wear-resistant steel plate wear-checking and testing integrated machine according to claim 1, wherein guide holes (13) are formed in four corners of the support frame (3), and the support frame (3) is slidably connected with the guide rod (4) through the guide holes (13).
6. The wear-resistant steel plate wear-checking and testing all-in-one machine according to claim 1, wherein two groups of grinding components (8) are fixedly connected through a fixing seat (9), a through hole corresponding to the positioning slide rod (7) is formed in the middle of the fixing seat (9), a bushing (11) is fixedly arranged in the through hole, and the bushing (11) is in sliding connection with the positioning slide rod (7).
7. The wear-resistant steel plate wear-checking and testing integrated machine according to claim 1, wherein the driving assembly comprises a driving motor (5) arranged on one side of the upper end of the supporting frame (3), a main shaft of the driving motor (5) is connected with a crank connecting rod (6), and the other end of the crank connecting rod (6) is hinged with a fixed seat (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222945491.XU CN220120612U (en) | 2022-11-04 | 2022-11-04 | Wear inspection and test all-in-one machine for wear-resistant steel plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222945491.XU CN220120612U (en) | 2022-11-04 | 2022-11-04 | Wear inspection and test all-in-one machine for wear-resistant steel plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220120612U true CN220120612U (en) | 2023-12-01 |
Family
ID=88889911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222945491.XU Active CN220120612U (en) | 2022-11-04 | 2022-11-04 | Wear inspection and test all-in-one machine for wear-resistant steel plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220120612U (en) |
-
2022
- 2022-11-04 CN CN202222945491.XU patent/CN220120612U/en active Active
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