CN220110125U - Instant sterilization device for producing gelatin - Google Patents
Instant sterilization device for producing gelatin Download PDFInfo
- Publication number
- CN220110125U CN220110125U CN202321466156.XU CN202321466156U CN220110125U CN 220110125 U CN220110125 U CN 220110125U CN 202321466156 U CN202321466156 U CN 202321466156U CN 220110125 U CN220110125 U CN 220110125U
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- sterilizing
- pipe
- storage tank
- sterilization
- joint
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 122
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 49
- 108010010803 Gelatin Proteins 0.000 title claims abstract description 27
- 229920000159 gelatin Polymers 0.000 title claims abstract description 27
- 239000008273 gelatin Substances 0.000 title claims abstract description 27
- 235000019322 gelatine Nutrition 0.000 title claims abstract description 27
- 235000011852 gelatine desserts Nutrition 0.000 title claims abstract description 27
- 238000003860 storage Methods 0.000 claims abstract description 41
- 239000002994 raw material Substances 0.000 claims abstract description 23
- 210000001503 joint Anatomy 0.000 claims abstract description 18
- 230000002093 peripheral effect Effects 0.000 claims abstract description 8
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 2
- 239000000463 material Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 241000894006 Bacteria Species 0.000 description 3
- 244000005700 microbiome Species 0.000 description 2
- GUTLYIVDDKVIGB-OUBTZVSYSA-N Cobalt-60 Chemical compound [60Co] GUTLYIVDDKVIGB-OUBTZVSYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
An instant sterilization device for producing gelatin is characterized in that a sterilization pipeline system is of an S-shaped continuous structure, a temperature detector is arranged on one side of a sterilization pipe joint, an aseptic storage tank is arranged on one side of the sterilization pipeline system, an aseptic guide pipe is arranged between an aseptic storage tank joint at the top end of the aseptic storage tank and the upper side of the sterilization pipeline system, a steam generator is arranged below the sterilization pipeline system, steam switches are arranged between the upper surface of the steam generator and the peripheral walls of four sterilization pipes, a raw material storage tank is arranged on one side of the steam generator, a cam rotor pump is arranged on the other side of the sterilization pipeline system, one end of a three-way joint at the bottom end of the cam rotor pump is in butt joint with the lower side of the sterilization pipeline system, the other end of the three-way joint is in butt joint with one end of a right-angle bent pipe, and the other end of the right-angle bent pipe is in butt joint with the upper end of the guide pipe in the raw material storage tank; the gelatin liquid raw material can be fully contacted with high-temperature sterilizing steam at 135-150 ℃ to achieve the aim of thorough sterilization, and the sterilization speed is high and the sterilization effect is good.
Description
Technical Field
The utility model relates to the field of gelatin production, in particular to an instant sterilization device for producing gelatin.
Background
At present, in the production process of gelatin, sterilization work is required to be carried out on raw materials for producing gelatin, and gelatin sterilization is a process for killing bacteria and microorganisms in gelatin. The purpose is to avoid the performance deterioration of gelatin in the preservation process due to the existence of bacteria and microorganisms, to influence the use of gelatin, gelatin sterilization generally depends on the production environment and the cleaning and purification of pipeline equipment to prevent secondary bacteria contamination, and the product gelatin is sterilized in a supplementary way by using Y rays of a cobalt 60 source, so that the conventional gelatin sterilization device is complex, the sterilization period is long, the production efficiency of the gelatin is influenced, and the production cost of enterprises is increased, therefore, the problems of high sterilization cost and unsatisfactory sterilization effect of the gelatin in the production process are solved, and the technical problem which has been difficult to solve for a long time is solved.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art, and provides an instant sterilization device for producing gelatin, wherein a sterilization pipeline system is S-shaped and continuous, so that gelatin liquid raw materials can be fully contacted with high-temperature sterilization steam at 135-150 ℃ to achieve the aim of thorough sterilization.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an instant sterilization device for producing gelatin is composed of: the sterilizing pipe comprises a sterilizing pipe, a sterilizing pipe joint, a sterilizing honeycomb duct, a sterilizing storage tank joint, an automatic pressure regulating valve, a temperature detector, a steam generator, a three-way joint, a right-angle elbow pipe, a cam rotor pump, a raw material storage tank and a steam switch; the sterilizing pipes are hollow cylinder pipes, four sterilizing pipes are arranged in parallel, semicircular sterilizing pipe joints are arranged between the end parts of two adjacent sterilizing pipes, the sterilizing pipes and the sterilizing pipe joints together form a sterilizing pipeline system, the sterilizing pipeline system is of an S-shaped continuous structure, a temperature detector is arranged on the arc-shaped peripheral wall of each sterilizing pipe joint, a sterile storage tank is arranged on one side of the sterilizing pipeline system, a sterile storage tank joint is vertically arranged at the center of a hemispherical cover plate at the top end of the sterile storage tank, an automatic pressure regulating valve is arranged on one side of the center of the hemispherical cover plate at the top end of the sterile storage tank, a sterilizing pipe joint is arranged at the discharge end above the sterilizing pipeline system, a sterile guide pipe is arranged between the sterile storage tank joint and the sterilizing pipe joint positioned at the discharge end above the sterilizing pipeline system, the steam generator is arranged below the sterilization pipeline system, connecting pipelines are arranged between four exhaust ports on the upper surface of the steam generator and the peripheral walls of four sterilization pipes, a steam switch is arranged on the connecting pipelines, a raw material storage tank is arranged on one side of the steam generator, a longitudinal guide pipe is arranged in the raw material storage tank, a cam rotor pump is arranged on the other side of the sterilization pipeline system, a three-way joint is arranged at the bottom end of the cam rotor pump, one end of the three-way joint is in airtight butt joint communication with a feeding end below the sterilization pipeline system, the other end of the three-way joint is in airtight butt joint communication with one end of a right-angle bent pipe, and the other end of the right-angle bent pipe is in airtight butt joint communication with the upper end of the guide pipe of the raw material storage tank.
Working principle: when the utility model is used, firstly, gelatin liquid raw material is added into the raw material storage tank, then, the cam rotor pump is started, the steam generator is started, the gelatin liquid raw material is sucked into the three-way joint and the sterilizing pipe through the cam rotor pump, the steam switch is turned on, the steam generator is used for conveying high-temperature sterilizing steam with the temperature of 135-150 ℃ into the sterilizing pipe system through the steam switch, so that the sterilizing steam enters the sterilizing pipe, harmful substances in the gelatin liquid raw material in the sterilizing pipe are killed instantly, the gelatin liquid raw material in the raw material storage tank is pushed into the sterile guide pipe through the cam rotor pump and finally flows into the sterile storage tank, the sterilizing work is finished, the temperature detector is used for detecting the real-time temperature in the sterilizing pipe adjacent to the gelatin liquid raw material storage tank, when the temperature is low, the outflow quantity of the steam switch is increased, when the temperature is high, the outflow quantity of the steam switch is reduced, the sterilizing effect is effectively ensured, and when the pressure in the sterile storage tank is high, the automatic pressure regulating valve is automatically discharged, so that the inside of the sterile storage tank is always kept in a normal pressure state.
The beneficial effects of the utility model are as follows: the sterilization pipeline system is S-shaped and continuous, so that the gelatin liquid raw material can be fully contacted with high-temperature sterilization steam at 135-150 ℃ to achieve the aim of thorough sterilization, and the temperature detector is arranged on the sterilization pipe joint and can detect the temperature in the sterilization pipe in real time so as to adjust the temperature of steam generated in steam generation. The utility model has simple structure, convenient use, convenient operation and maintenance, high sterilization speed and good sterilization effect, and is suitable for popularization and use.
Drawings
The utility model is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of a general assembly structure;
in fig. 1: the sterilization pipe 1, the sterilization pipe joint 2, the sterilization honeycomb duct 3, the sterilization storage tank 4, the sterilization storage tank joint 41, the automatic pressure regulating valve 42, the temperature detector 5, the steam generator 6, the three-way joint 7, the right-angle elbow 71, the cam rotor pump 8, the raw material storage tank 9 and the steam switch 10.
Detailed Description
The utility model is described in further detail below with reference to the attached drawings and detailed description:
the sterilizing pipes 1 are hollow cylindrical pipes, four sterilizing pipes 1 are arranged in parallel, semicircular sterilizing pipe joints 2 are arranged between the end parts of two adjacent sterilizing pipes 1, the sterilizing pipes 1 and the sterilizing pipe joints 2 together form a sterilizing pipeline system, the sterilizing pipeline system is of an S-shaped continuous structure, a temperature detector 5 is arranged on the arc-shaped peripheral wall of each sterilizing pipe joint 2, a sterile storage tank 4 is arranged on one side of the sterilizing pipeline system, a sterile storage tank joint 41 is vertically arranged at the center of a hemispherical cover plate at the top end of the sterile storage tank 4, an automatic pressure regulating valve 42 is arranged on one side of the center of the hemispherical cover plate at the top end of the sterile storage tank 4, a sterilizing pipe joint 2 is arranged at the discharge end above the sterilizing pipeline system, a sterile guide pipe 3 is arranged between the sterile storage tank joint 41 and the sterilizing pipe joint 2 positioned at the discharge end above the sterilizing pipeline system, the steam generator 6 is arranged below the sterilization pipeline system, connecting pipelines are arranged between four exhaust ports on the upper surface of the steam generator 6 and the peripheral walls of the four sterilization pipes 1, a steam switch 10 is arranged on the connecting pipelines, a raw material storage tank 9 is arranged on one side of the steam generator 6, a longitudinal guide pipe is arranged in the raw material storage tank 9, a cam rotor pump 8 is arranged on the other side of the sterilization pipeline system, a three-way joint 7 is arranged at the bottom end of the cam rotor pump 8, one end of the three-way joint 7 is in airtight butt joint communication with a feeding end below the sterilization pipeline system, the other end of the three-way joint 7 is in airtight butt joint communication with one end of a right-angle bent pipe 71, and the other end of the right-angle bent pipe 71 is in airtight butt joint communication with the upper end of the guide pipe of the raw material storage tank 9.
Claims (1)
1. An instant sterilization device for producing gelatin is composed of: the sterilizing device comprises a sterilizing pipe (1), a sterilizing pipe joint (2), a sterile guide pipe (3), a sterile storage tank (4), a sterile storage tank joint (41), an automatic pressure regulating valve (42), a temperature detector (5), a steam generator (6), a three-way joint (7), a right-angle elbow (71), a cam rotor pump (8), a raw material storage tank (9) and a steam switch (10); the method is characterized in that: the sterilizing pipes (1) are hollow cylindrical pipes, four sterilizing pipes (1) are arranged in parallel, semicircular sterilizing pipe joints (2) are arranged between the end parts of two adjacent sterilizing pipes (1), the sterilizing pipes (1) and the sterilizing pipe joints (2) jointly form a sterilizing pipe system, the sterilizing pipe system is of an S-shaped continuous structure, a temperature detector (5) is arranged on the arc-shaped peripheral wall of each sterilizing pipe joint (2), one side of the sterilizing pipe system is provided with a sterilizing storage tank (4), the center of a hemispherical cover plate at the top end of the sterilizing storage tank (4) is vertically provided with a sterilizing storage tank joint (41), one side of the hemispherical cover plate at the top end of the sterilizing storage tank (4) is provided with an automatic pressure regulating valve (42), a discharging end above the sterilizing pipe system is provided with a sterilizing pipe joint (2), a sterilizing guide pipe (3) is arranged between the sterilizing pipe joint (41) and the sterilizing pipe joint (2) at the discharging end above the sterilizing pipe joint, the lower part of the sterilizing pipe system is provided with a steam generator (6), four air outlets on the upper surface of the steam generator (6) and the peripheral wall of the four air outlets of the four sterilizing pipe systems are all provided with connecting pipes, the connecting pipes are arranged between the outer peripheral walls of the sterilizing pipe systems, one side of the sterilizing pipe is provided with a connecting pipe (10), one side of the sterilizing pipe (6) is provided with a sterilizing pipe (9) and the other side of the sterilizing pipe (9) is arranged on the material storage tank, the bottom of cam rotor pump (8) sets up three way connection (7), and the airtight butt joint intercommunication of the feed end of three way connection (7) and sterilization pipe-line system below, the airtight butt joint intercommunication of the other end of three way connection (7) and the one end of right angle return bend (71), the airtight butt joint intercommunication of the other end of right angle return bend (71) and the honeycomb duct upper end of raw materials storage tank (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321466156.XU CN220110125U (en) | 2023-06-09 | 2023-06-09 | Instant sterilization device for producing gelatin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321466156.XU CN220110125U (en) | 2023-06-09 | 2023-06-09 | Instant sterilization device for producing gelatin |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220110125U true CN220110125U (en) | 2023-12-01 |
Family
ID=88887878
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321466156.XU Active CN220110125U (en) | 2023-06-09 | 2023-06-09 | Instant sterilization device for producing gelatin |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220110125U (en) |
-
2023
- 2023-06-09 CN CN202321466156.XU patent/CN220110125U/en active Active
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