CN220104945U - Finish rolling pipe flaw detection device - Google Patents
Finish rolling pipe flaw detection device Download PDFInfo
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- CN220104945U CN220104945U CN202320715025.4U CN202320715025U CN220104945U CN 220104945 U CN220104945 U CN 220104945U CN 202320715025 U CN202320715025 U CN 202320715025U CN 220104945 U CN220104945 U CN 220104945U
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- 238000005096 rolling process Methods 0.000 title claims abstract description 38
- 238000001514 detection method Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 114
- 239000000523 sample Substances 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 3
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of finish rolling pipe flaw detection devices, in particular to a finish rolling pipe flaw detection device which comprises a frame, a conveying mechanism, a detection mechanism and a controller, wherein the frame is provided with a plurality of rolling pipes; the frame is provided with a conveying mechanism, four corners of the frame are connected with a top plate through two groups of fixing plates, and a lifting mechanism is arranged below the frame; a detection mechanism is arranged below the top plate, and a controller is arranged above the top plate; the conveying mechanism is provided with a positioning frame, and two sides of the conveying mechanism are provided with rotating mechanisms; the controller is electrically connected with the conveying mechanism, the lifting mechanism, the detecting mechanism and the rotating mechanism; the detection mechanism comprises a sliding rail, an electronic telescopic rod, an ultrasonic probe and a range finder, wherein the sliding rail is arranged below the top plate, and the ultrasonic probe and the range finder are connected below the sliding rail through the electronic telescopic rod in a sliding manner. The device is intelligent in operation, convenient to replace damaged parts, capable of being put into use only by assembling, convenient to detect finish rolling pipes with different sizes and easy to popularize and use.
Description
Technical Field
The utility model relates to the technical field of finish rolling pipe flaw detection devices, in particular to a finish rolling pipe flaw detection device.
Background
The finish rolling pipe is also called cold rolling precision steel pipe, which is a production process of seamless steel pipe. Finish rolling pipe is one of the varieties with higher grade in seamless steel pipe products. The seamless steel tube for the oil cylinder has the characteristics of high requirements on precision and surface finish, and particularly has higher quality requirements than other varieties. During the production process of the finish rolling pipe, due to the influence of various factors, the defects of longitudinal cracks, transverse cracks, folding, layering and the like can exist on the finish rolling pipe wall, and the defects are broken in the use process to cause accidents, even serious consequences, and can cause serious economic loss and even casualties, so that the finish rolling pipe with important purposes needs to be provided with perfect nondestructive detection equipment, and the finish rolling pipe is subjected to online flaw detection. The existing flaw detection device is complex in structure, the difficulty in replacing part of fault parts is somewhat high, and the device which is simple and convenient to detach and assemble is needed on the whole, so that the feeding, discharging and detecting of the finish rolling pipe can be controlled fully automatically, and the device can be assembled conveniently in mass production.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a finish rolling pipe flaw detection device.
The technical scheme adopted for solving the technical problems is as follows: a finish rolling pipe flaw detection device comprises a frame, a conveying mechanism, a detection mechanism and a controller; the frame is provided with a conveying mechanism, four corners of the frame are connected with a top plate through two groups of fixing plates, and a lifting mechanism is arranged below the frame; a detection mechanism is arranged below the top plate, and a controller is arranged above the top plate; the conveying mechanism is provided with a positioning frame, and two sides of the conveying mechanism are provided with rotating mechanisms; the controller is electrically connected with the conveying mechanism, the lifting mechanism, the detecting mechanism and the rotating mechanism; the detection mechanism comprises a sliding rail, an electronic telescopic rod, an ultrasonic probe and a range finder, wherein the sliding rail is arranged below the top plate, and the ultrasonic probe and the range finder are connected below the sliding rail through the electronic telescopic rod in a sliding manner.
According to another embodiment of the present utility model, further comprising, the conveyor mechanism comprises a conveyor belt, a conveyor wheel, and a conveyor motor; the two sides of the inside of the conveyor belt are provided with conveying wheels, and a plurality of groups of fixed positioning frames are arranged above the conveying wheels; the two groups of conveying wheels are connected through a synchronous belt, and one group of conveying wheels is driven to rotate through a transmission motor; the transmission motor is fixed on the inner side of the frame and is electrically connected with the controller.
According to another embodiment of the present utility model, further comprising, the positioning frame includes a fixed block and a supporting block; the fixed block is fixed on the conveyor belt, and the other end of the fixed block is provided with a supporting block; the supporting shoe is the arc structure, and the upper strata is equipped with the silica gel cushion.
According to another embodiment of the utility model, the electronic telescopic rod further comprises a sliding block matched with the sliding rail is fixed above the electronic telescopic rod; one side of the sliding block is connected with an air cylinder fixed above the top plate through an electronic telescopic rod; an ultrasonic probe and a range finder are arranged below the electronic telescopic rod; the air cylinder, the electronic telescopic rod, the ultrasonic probe and the range finder are electrically connected with the controller.
According to another embodiment of the utility model, the rotating mechanism is provided with two groups, each group comprising a projecting device, a rotating electric machine and a chuck; the protruding device is arranged on two groups of fixing plates right below the sliding rail, the height of the protruding device is consistent with that of the positioning frame, and a rotating motor is fixed at one end of the protruding device; the rotating motor is connected with the chuck through an output shaft; the extending device and the rotating motor are electrically connected with the controller.
According to another embodiment of the present utility model, the controller further includes a display, a key module, a power supply module, a main control module, a signal processing module, a pulse generation receiver module, and an output module; the ultrasonic probe is electrically connected with the pulse generation receiver module; the display, the key module, the conveying mechanism, the lifting mechanism, the detecting mechanism, the rotating mechanism, the pulse generation receiver module, the main control module, the signal processing module and the output module are electrically connected with the power supply module; the key module, the conveying mechanism, the lifting mechanism, the detecting mechanism and the rotating mechanism are connected with the signal processing module; the signal processing module is electrically connected with the main control module; the main control module transmits the information to the output module; the output module is electrically connected with the display, the conveying mechanism, the lifting mechanism, the detecting mechanism and the rotating mechanism.
The intelligent control device has the beneficial effects that the operation of the whole device is intelligently controlled by the controller; the conveying mechanism can conveniently convey the finish rolling pipe into the detection device; the lifting mechanism can adjust the height of the whole device, so that feeding and discharging are convenient; the sliding rail, the range finder and the ultrasonic probe are arranged in the detection mechanism, so that the whole finish rolling pipe can be comprehensively detected; the rotating mechanism can conveniently turn over the whole finish rolling pipe, so that each place can be conveniently detected; the whole device is intelligent in operation, damaged parts are convenient to replace, the device can be put into use only by assembling, finish rolling pipes with different sizes are convenient to detect, and the device is easy to popularize and use.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a schematic view of the structure of the positioning frame;
FIG. 4 is a schematic structural view of a chuck;
fig. 5 is a controller control flow diagram of the present utility model.
In the figure, 1, a frame, 2, a conveying mechanism, 3, a detection mechanism, 4, a controller, 5, a fixed plate, 6, a top plate, 7, a lifting mechanism, 8, a positioning frame, 9, a rotating mechanism, 10, a sliding rail, 11, an ultrasonic probe, 12, an electronic telescopic rod, 13, a range finder, 14, a conveyor belt, 15, a conveying wheel, 16, a transmission motor, 17, a synchronous belt, 18, a fixed block, 19, a supporting block, 20, a sliding block, 21, a cylinder, 22, a probe device, 23, a rotating motor, 24, a chuck, 25, a display, 26, a key module, 27, a power supply module, 28, a main control module, 29, a signal processing module, 30, a pulse generation receiver module, 31 and an output module.
Description of the embodiments
FIG. 1 is a schematic diagram of the structure of the utility model, a finish rolling pipe flaw detection device, comprising a frame 1, a conveying mechanism 2, a detection mechanism 3 and a controller 4; the frame 1 is provided with a conveying mechanism 2, four corners of the frame are connected with a top plate 6 through two groups of fixing plates 5, and a lifting mechanism 7 is arranged below the frame; a detection mechanism 3 is arranged below the top plate 6, and a controller 4 is arranged above the top plate; the conveying mechanism 2 is provided with a positioning frame 8, and two sides of the conveying mechanism are provided with rotating mechanisms 9; the controller 4 is electrically connected with the conveying mechanism 2, the lifting mechanism 7, the detecting mechanism 3 and the rotating mechanism 9; the detection mechanism 3 comprises a sliding rail 10, an electronic telescopic rod 12, an ultrasonic probe 11 and a range finder 13, wherein the sliding rail 10 is arranged below the top plate 6, and the ultrasonic probe 11 and the range finder 13 are connected below the sliding rail through the electronic telescopic rod 12 in a sliding manner.
According to another embodiment of the utility model, the conveyor mechanism 2 further comprises a conveyor belt 14, a conveyor wheel 15 and a conveyor motor 16; the two sides of the inside of the conveyor belt 14 are provided with conveyor wheels 15, and a plurality of groups of fixed positioning frames 8 are arranged above the conveyor wheels; the two groups of conveying wheels 15 are connected through a synchronous belt 17, wherein one group of conveying wheels 15 is driven to rotate through a transmission motor 16; the transmission motor 16 is fixed inside the frame 1, and the transmission motor 16 is electrically connected with the controller 4.
Specifically, the timing belt 17 wound around the transfer wheels 15 rotates the two sets of transfer wheels 15 in synchronization, and the transfer wheels 15 are driven to rotate by the transfer motor 16 to rotate the upper belt 14 at a constant speed.
According to another embodiment of the utility model, the positioning frame 8 is provided with a plurality of groups arranged in the middle of the conveyor belt 14 and comprises a fixed block 18 and a supporting block 19; the fixed block 18 is fixed on the conveyor belt 14, and the other end is provided with a supporting block 19; the supporting shoe 19 is the convenient finish rolling pipe that can place the equidimension for arc structure, and the upper strata is equipped with the silica gel cushion that makes things convenient for the finish rolling pipe rotatory and can not be to finish rolling pipe surface loss.
According to another embodiment of the present utility model, a sliding block 20 matched with the sliding rail 10 is fixed above the electronic telescopic rod 12; one side of the sliding block 20 is connected with an air cylinder 21 fixed above the top plate 6 through an electronic telescopic rod 12; an ultrasonic probe 11 and a range finder 13 are arranged below the electronic telescopic rod 12; the air cylinder 21, the electronic telescopic rod 12, the ultrasonic probe 11 and the range finder 13 are electrically connected with the controller 4.
Specifically, the slide block 20 slides on the slide rail 10 by pushing the cylinder 21, and the distance meter 13 adjusts the telescopic length of the electronic telescopic rod 12 and the pushing position of the cylinder 21 in cooperation with each other, so that the ultrasonic probe 11 is matched with flaw detection of the finish rolling pipe.
According to another embodiment of the utility model, the rotating mechanism 9 is further provided with two groups, each group comprising a projecting device 22, a rotating motor 23 and a chuck 24; the protruding device 22 is arranged on two groups of fixing plates 5 right below the sliding rail 10, the height of the protruding device is consistent with that of the positioning frame 8, and a rotating motor 23 is fixed at one end of the protruding device; the rotating motor 23 is connected with a chuck 24 through an output shaft; the protruding device 22 and the rotating motor 23 are electrically connected with the controller 4.
Specifically, the extending device 22 extends forward, two ends of the finish rolling pipe are clamped by the chuck 24, and then the finish rolling pipe is rotated by the rotating motor 23, so that the finish rolling pipe is conveniently detected for one circle; the chuck 24 may be customized to the finish tube dimensions.
According to another embodiment of the present utility model, the controller 4 further includes a display 25, a key module 26, a power supply module 27, a main control module 28, a signal processing module 29, a pulse generation receiver module 30, and an output module 31; the ultrasonic probe 11 is electrically connected with the pulse generation receiver module 30; the display 25, the key module 26, the transmission mechanism 2, the lifting mechanism 7, the detection mechanism 3, the rotation mechanism 9, the pulse generation receiver module 30, the main control module 28, the signal processing module 29 and the output module 31 are electrically connected with the power supply module 27; the key module 26, the conveying mechanism 2, the lifting mechanism 7, the detecting mechanism 3 and the rotating mechanism 9 are connected with the signal processing module 29; the signal processing module 29 is electrically connected with the main control module 28; the main control module 28 transmits the information to the output module 31; the output module 31 is electrically connected with the display 25, the conveying mechanism 2, the lifting mechanism 7, the detecting mechanism 3 and the rotating mechanism 9.
Specifically, the pulse generating receiver module 30 is configured to receive the signal wave sent by the ultrasonic probe 12 in the detection mechanism 3, so as to determine whether the finish rolling pipe wall is damaged; the power supply module 27 supplies power to the display 25, the key module 26, the main control module 28, the signal processing module 29, the pulse generation receiver module 30 and the output module 31 in the controller 4 and simultaneously supplies power to the transmission motor 16, the lifting mechanism 7, the air cylinder 21, the electronic telescopic rod 12, the ultrasonic probe 11, the range finder 13, the probe device 22 and the rotating motor 23; the input signals of the key module 26, the pulse generation receiver module 30, the transmission motor 16, the lifting mechanism 7, the air cylinder 21, the electronic telescopic rod 12, the ultrasonic probe 11, the distance meter 13, the detecting device 22 and the rotating motor 23 are transmitted to the main control module 28 through the signal processing module 29, the main control module 28 stores and analyzes information, and then the output module 31 controls the display 25, the transmission mechanism 2, the lifting mechanism 7, the detection mechanism 3 and the rotating mechanism 9 to work.
In the specific operation process, the controller 4 controls the height of the frame 1 through the lifting mechanism 7, places the finish rolling pipe on the positioning frame 8, drives the transmission mechanism 2 to transmit through the controller 4, controls the rotating mechanism 9 and the detection mechanism 3 to cooperate to detect the flaw of the whole finish rolling pipe after transmitting to the fixed point position, and then controls the transmission mechanism 2 to send out after detecting.
The above description is illustrative of the utility model and is not to be construed as limiting, and it will be understood by those skilled in the art that many modifications, changes or equivalents may be made without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (6)
1. The finish rolling pipe flaw detection device is characterized by comprising a frame (1), a conveying mechanism (2), a detection mechanism (3) and a controller (4); the machine frame (1) is provided with a conveying mechanism (2), four corners of the machine frame are connected with a top plate (6) through two groups of fixing plates (5), and a lifting mechanism (7) is arranged below the machine frame; a detection mechanism (3) is arranged below the top plate (6), and a controller (4) is arranged above the top plate; a positioning frame (8) is arranged on the conveying mechanism (2), and rotating mechanisms (9) are arranged on two sides of the conveying mechanism; the controller (4) is electrically connected with the conveying mechanism (2), the lifting mechanism (7), the detecting mechanism (3) and the rotating mechanism (9); the detection mechanism (3) comprises a sliding rail (10), an electronic telescopic rod (12), an ultrasonic probe (11) and a range finder (13), wherein the sliding rail (10) is arranged under the top plate (6), and the ultrasonic probe (11) and the range finder (13) are connected below the sliding rail through the electronic telescopic rod (12) in a sliding mode.
2. Finish rolling pipe inspection device according to claim 1, characterized in that the conveying mechanism (2) comprises a conveyor belt (14), a conveyor wheel (15) and a conveyor motor (16); the two sides of the inside of the conveyor belt (14) are provided with conveying wheels (15), and a plurality of groups of fixed positioning frames (8) are arranged above the conveying wheels; the two groups of conveying wheels (15) are connected through a synchronous belt (17), wherein one group of conveying wheels (15) is driven to rotate through a transmission motor (16); the transmission motor (16) is fixed on the inner side of the frame (1), and the transmission motor (16) is electrically connected with the controller (4).
3. Finish rolling pipe inspection device according to claim 2, characterized in that the positioning frame (8) comprises a fixed block (18) and a supporting block (19); the fixed block (18) is fixed on the conveyor belt (14), and the other end of the fixed block is provided with a supporting block (19); the supporting block (19) is of an arc-shaped structure, and a silica gel cushion is arranged on the upper layer.
4. The finish rolling pipe flaw detection device according to claim 1, wherein a slide block (20) matched with the slide rail (10) is fixed above the electronic telescopic rod (12); one side of the sliding block (20) is connected with an air cylinder (21) fixed above the top plate (6) through an electronic telescopic rod (12); an ultrasonic probe (11) and a range finder (13) are arranged below the electronic telescopic rod (12); the air cylinder (21), the electronic telescopic rod (12), the ultrasonic probe (11) and the range finder (13) are electrically connected with the controller (4).
5. Finish rolling pipe inspection device according to claim 1, characterized in that the rotation mechanism (9) is provided with two groups, each group comprising a projecting device (22), a rotary motor (23) and a chuck (24); the protruding device (22) is arranged on two groups of fixed plates (5) right below the sliding rail (10), the height of the protruding device is consistent with that of the positioning frame (8), and a rotating motor (23) is fixed at one end of the protruding device; the rotating motor (23) is connected with the chuck (24) through an output shaft; the protruding device (22) and the rotating motor (23) are electrically connected with the controller (4).
6. Finish rolling pipe flaw detection device according to claim 1, characterized in that the controller (4) comprises a display (25), a key module (26), a power supply module (27), a main control module (28), a signal processing module (29), a pulse generation receiver module (30) and an output module (31); the ultrasonic probe (11) is electrically connected with the pulse generation receiver module (30); the device comprises a display (25), a key module (26), a conveying mechanism (2), a lifting mechanism (7), a detection mechanism (3), a rotating mechanism (9), a pulse generation receiver module (30), a main control module (28), a signal processing module (29) and an output module (31) which are electrically connected with a power supply module (27); the key module (26), the conveying mechanism (2), the lifting mechanism (7), the detecting mechanism (3) and the rotating mechanism (9) are connected with the signal processing module (29); the signal processing module (29) is electrically connected with the main control module (28); the main control module (28) transmits information to the output module (31); the output module (31) is electrically connected with the display (25), the conveying mechanism (2), the lifting mechanism (7), the detecting mechanism (3) and the rotating mechanism (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320715025.4U CN220104945U (en) | 2023-04-04 | 2023-04-04 | Finish rolling pipe flaw detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320715025.4U CN220104945U (en) | 2023-04-04 | 2023-04-04 | Finish rolling pipe flaw detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220104945U true CN220104945U (en) | 2023-11-28 |
Family
ID=88881981
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320715025.4U Active CN220104945U (en) | 2023-04-04 | 2023-04-04 | Finish rolling pipe flaw detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220104945U (en) |
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2023
- 2023-04-04 CN CN202320715025.4U patent/CN220104945U/en active Active
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