CN101750039A - Automatic ceramic tile detector - Google Patents

Automatic ceramic tile detector Download PDF

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Publication number
CN101750039A
CN101750039A CN200810219575A CN200810219575A CN101750039A CN 101750039 A CN101750039 A CN 101750039A CN 200810219575 A CN200810219575 A CN 200810219575A CN 200810219575 A CN200810219575 A CN 200810219575A CN 101750039 A CN101750039 A CN 101750039A
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CN
China
Prior art keywords
ceramic tile
sensor
tile
worktable
send
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN200810219575A
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Chinese (zh)
Other versions
CN101750039B (en
Inventor
彭基昌
李坤明
周志彬
梁厚庄
胡国纬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FOSHAN SANSHUI YINGJIE PRECISION MACHINERY CO LTD
Original Assignee
FOSHAN SANSHUI YINGJIE PRECISION MACHINERY CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by FOSHAN SANSHUI YINGJIE PRECISION MACHINERY CO LTD filed Critical FOSHAN SANSHUI YINGJIE PRECISION MACHINERY CO LTD
Priority to CN200810219575A priority Critical patent/CN101750039B/en
Publication of CN101750039A publication Critical patent/CN101750039A/en
Application granted granted Critical
Publication of CN101750039B publication Critical patent/CN101750039B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses an automatic ceramic tile detector. The detector comprises a worktable, a tile clamping mechanism, a distance adjusting mechanism, a tile delivering mechanism and a detection mechanism, wherein the tile delivering mechanism is arranged on the worktable; the tile clamping mechanism is arranged at the head end of the tile delivering mechanism; the distance adjusting mechanism is arranged below the tile delivering structure; and the detection mechanism is positioned above the tile delivering mechanism and is fixedly connected with the worktable. The ceramic tile automatic detector is characterized in that: the detection mechanism consists of a shell and a sensor arranged in the shell; the sensor comprises an outline dimension sensor for detecting the outline dimension of a ceramic tile and a planeness sensor for detecting the planeness of the ceramic tile; the outline dimension sensor is arranged at the upper and lower edges along a ceramic tile delivering direction; and the planeness sensor is connected in series above the upper surface of the ceramic tile by a cross rod of the shell. The automatic ceramic tile detector not only can detect the size and surface quality of the ceramic tile in a fully automatic way, but also has the characteristics of high accuracy, high efficiency and simple structure and saves a large amount of time, labor power, financial power and physical resources.

Description

A kind of automatic ceramic tile detector
Technical field
The present invention relates to the Automatic Measurement Technique field, more particularly relate to a kind of automatic ceramic tile detector.
Background technology
At present, in China's Production of Ceramics industry, the production automation degree of ceramic tile is very high, and the whole process of production of ceramic tile all adopts robotization control and monitoring, but in the testing process of ceramic tile finished product, automaticity is very low, is by manual detection basically.The size detection of ceramic tile is manually to detect by survey instrument, and for the detection of the surface smoothness and the flatness of edges of ceramic tile, be to lean on people's naked eyes to go identification and judgement fully, human eye produces visual fatigue to repeating above-mentioned work meeting, be difficult to keep for a long time the consistance and the stability of ceramic tile, erroneous judgement and misjudgement often have generation and inevitable, and efficient is also very low, it is huge consuming human and material resources and time like this, so cost of products is high.
Summary of the invention
Purpose of the present invention is exactly a kind of automatic ceramic tile detector that provides in order to solve the deficiencies in the prior art, can not only automatically detect the size distortion and the surface smoothness of ceramic tile, and the precision height, and efficient is fast, and is simple in structure.
The present invention adopts following technical solution to realize above-mentioned purpose: a kind of automatic ceramic tile detector, comprise worktable, brick folding mechanism, distance adjustor, send brick mechanism and testing agency, send brick mechanism to be arranged on the worktable, brick folding mechanism is arranged on and send brick mechanism head end, distance adjustor is arranged on and send the brick structure below, testing agency is positioned at and send brick mechanism top, connect with stationary table, it is characterized in that: testing agency is made of case and the sensor that is located in the case, sensor comprises physical dimension sensor that detects the tile appearance size and the flatness sensor that detects the ceramic tile flatness, the physical dimension sensor is located at above and below edge along the ceramic tile direction of transfer, and the flatness sensor is serially connected in ceramic tile upper surface top by the cross bar of case.
As further specifying of such scheme, the pneumatic means of described brick folding mechanism comprises cylinder, piston holder, and locating device comprises benchmark rubber wheel and active rubber wheel; The benchmark rubber wheel is fixedly connected at the head end that send brick mechanism one side pulley support, and active rubber wheel is fixedly connected on piston holder, the connection that is slidingly matched of piston holder and cylinder, and cylinder is fixedly connected at the head end that send brick mechanism opposite side pulley support.
The chain and sprocket driving device of described distance adjustor comprises chain, plural sprocket wheel, adjusting knob, and helicoidal gear comprises two groups of above screw rods and nut; Adjusting knob and chain connect, and chain and sprocket wheel cooperate and connect, sprocket wheel and coaxial being fixedly connected of screw rod one end, and screw rod and nut cooperate and connect; The screw rod two ends are rotatably connected on the worktable, are arranged in to send brick mechanism below, have two groups on the every screw rod with top nut, and the thread rotary orientation of screw rod two end nuts is opposite.
The described brick mechanism that send comprises motor, splined shaft, two groups of above belt pulley, belt and pulley supports, and motor is fixedly connected on worktable, and splined shaft is rotatably connected on the worktable, and motor drives splined shaft by gearing; The pulley support edge direction vertical with screw rod is fixedly connected on plural nut, tail end and splined shaft are slidingly connected, belt pulley evenly is connected on the pulley support, the belt pulley of tail end is that wheel shaft is connected on the pulley support with the splined shaft, other belt pulley and pulley support rotate and connect, and belt connects all belt pulleys on this pulley support synchronously along the pulley support direction.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1. the present invention can automatically detect the physical dimension and the surface smoothness of ceramic tile, and efficient is fast, and the precision height has been saved the plenty of time, the man power and material consumes.
2. the present invention is provided with distance adjustor, can be according to the distance between the specification adjustment belt of ceramic tile, and it is required, simple in structure, easy to operate to make it meet production.
3. the present invention is provided with special brick folding mechanism, and the ceramic tile that belt can be sent here is adjusted to suitable position, and it is convenient detected that ceramic tile is entered after the testing agency, reduced the requirement of putting when going into brick, improved the detection efficiency and the accuracy of ceramic tile.
Description of drawings
Fig. 1 is a plan structure synoptic diagram of the present invention;
Fig. 2 is a side-looking structural representation of the present invention;
Fig. 3 is a testing agency of the present invention plan structure synoptic diagram;
Fig. 4 is that the B of testing agency of the present invention is to structural representation;
Fig. 5 is that the A of testing agency of the present invention is to structural representation.
Description of reference numerals: 1. worktable, 2. case, 3. ceramic tile, 4. physical dimension sensor, 5. flatness sensor, 6. cylinder, 7. piston holder, 8. benchmark rubber wheel, 9. active rubber wheel, 10. motor, 11. splined shaft, 12. belt pulleys, 13. belts, 14. pulley support, 15. chains, 16. sprocket wheels, 17. adjusting knob, 18. screw rods, 19. nuts
Embodiment
Extremely shown in Figure 5 as Fig. 1, the present invention is a kind of automatic ceramic tile detector, a kind of automatic ceramic tile detector, comprise worktable 1, brick folding mechanism, distance adjustor, send brick mechanism and testing agency, send brick mechanism to be arranged on the worktable 1, brick folding mechanism is arranged on and send brick mechanism head end, distance adjustor is arranged on and send the brick structure below, testing agency is positioned at and send brick mechanism top, be fixedly connected with worktable 1, testing agency is made of case 2 and the sensors that are located in the case 2, sensor comprises physical dimension sensor 4 that detects ceramic tile 3 physical dimension and the flatness sensor 5 that detects ceramic tile 3 flatnesses, physical dimension sensor 4 is located at above and below edge along ceramic tile 3 direction of transfers, and flatness sensor 5 is serially connected in ceramic tile 3 upper surfaces top by the cross bar of case 2.The pneumatic means of brick folding mechanism comprises cylinder 6, piston holder 7, and locating device comprises benchmark rubber wheel 8 and active rubber wheel 9; Benchmark rubber wheel 8 is fixedly connected at the head end that send brick mechanism one side pulley support 14, active rubber wheel 9 is fixedly connected on piston holder 7, the connection that is slidingly matched of piston holder 7 and cylinder 6, cylinder 6 is fixedly connected at the head end that send brick mechanism opposite side pulley support 14.The chain and sprocket driving device of distance adjustor comprises chain 15, plural sprocket wheel 16, adjusting knob 17, and helicoidal gear comprises two groups of above screw rods 18 and nut 19; Adjusting knob 17 and chain 15 connect, and chain 15 and sprocket wheel 16 cooperate and connect, sprocket wheel 16 and coaxial being fixedly connected of screw rod 18 1 ends, and screw rod 18 and nut 19 cooperate and connect; Screw rod 18 two ends are rotatably connected on the worktable 1, are arranged in to send brick mechanism below, have two groups with top nut 19 on the every screw rod 18, and the thread rotary orientation of 18 liang of end nuts 19 of screw rod is opposite.Send brick mechanism to comprise motor 10, splined shaft 11, two groups of above belt pulley 12, belt 13 and pulley supports 14, motor 10 is fixedly connected on worktable 1, and splined shaft 11 is rotatably connected on the worktable 1, and motor 10 drives splined shaft 11 by gearing; Pulley support 14 edges are fixedly connected on plural nut 19 with screw rod 18 vertical directions, tail end and splined shaft 11 are slidingly connected, belt pulley 12 evenly is connected on the pulley support 14, the belt pulley 12 of tail end is that wheel shaft is connected on the pulley support 14 with splined shaft 11, other belt pulley 12 and pulley support 14 rotates and connects, and belt 13 connects all belt pulleys 12 on this pulley support 14 synchronously along pulley support 14 directions.
Ceramic tile 3 is placed on by worktable 1 head end and begins on the belt 13 to transmit, during through brick folding mechanism, active rubber wheel 9 leans against on the benchmark rubber wheel 8 at a following ceramic tile 3 folders of the effect of pneumatic means, the position of levelling ceramic tile 3 is so that the detection of testing agency, physical dimension sensor 4 is used to detect physical dimension, flatness sensor 5 is used for the detection plane degree, can calculate each data of ceramic tile 3 with the data combination of these two kinds of sensors.If two distance of 13 of belts and the specification incompatibility of ceramic tile 3, rotatable adjusting knob 17 drives sprocket wheel 16 and rotates, sprocket wheel 16 drives screw rod 18 and rotates, distance between the nut 19 is increased or reduce, thereby 14 the distance that makes the pulley support that is fixed on the nut 19 increases synchronously or reduces, to adapt to the specification of ceramic tile 3.
Only be one of preferred embodiment of the present invention shown in the above embodiment of the present invention and the accompanying drawing; can not limit to the present invention with this; the present invention is not limited only to the detection of ceramic tile; also can be used for the detection of tabular or bulk product such as stone material, glass; under the condition that does not break away from marrow of the present invention; any change that those skilled in the art did all belongs to protection scope of the present invention.

Claims (4)

1. automatic ceramic tile detector, comprise worktable, brick folding mechanism, distance adjustor, send brick mechanism and testing agency, send brick mechanism to be arranged on the worktable, brick folding mechanism is arranged on and send brick mechanism head end, distance adjustor is arranged on and send the brick structure below, testing agency is positioned at and send brick mechanism top, connect with stationary table, it is characterized in that: testing agency is made of case and the sensor that is located in the case, sensor comprises physical dimension sensor that detects the tile appearance size and the flatness sensor that detects the ceramic tile flatness, the physical dimension sensor is located at above and below edge along the ceramic tile direction of transfer, and the flatness sensor is serially connected in ceramic tile upper surface top by the cross bar of case.
2. automatic ceramic tile detector according to claim 1 is characterized in that: described brick folding mechanism is made of pneumatic means and locating device, and pneumatic means comprises cylinder, piston holder, and locating device comprises benchmark rubber wheel and active rubber wheel; The benchmark rubber wheel is fixedly connected at the head end that send brick mechanism one side pulley support, and active rubber wheel is fixedly connected on piston holder, the connection that is slidingly matched of piston holder and cylinder, and cylinder is fixedly connected at the head end that send brick mechanism opposite side pulley support.
3. automatic ceramic tile detector according to claim 1 is characterized in that: described distance adjustor comprises chain and sprocket driving device and helicoidal gear, and helicoidal gear is arranged and sent brick mechanism below, is connected synchronously by chain and sprocket driving device; Chain and sprocket driving device comprises chain, plural sprocket wheel, adjusting knob, and helicoidal gear comprises two groups of above screw rods and nut; Adjusting knob and chain connect, and chain and sprocket wheel cooperate and connect, sprocket wheel and coaxial being fixedly connected of screw rod one end, and screw rod and nut cooperate and connect; The screw rod two ends are rotatably connected on the worktable, are arranged in to send brick mechanism below, have two groups on the every screw rod with top nut, and the thread rotary orientation of screw rod two end nuts is opposite.
4. automatic ceramic tile detector according to claim 1, it is characterized in that: the described brick mechanism that send comprises motor, splined shaft, two groups of above belt pulley, belt and pulley supports, motor is fixedly connected on worktable, splined shaft is rotatably connected on the worktable, and motor drives splined shaft by gearing; The pulley support edge direction vertical with screw rod is fixedly connected on plural nut, tail end and splined shaft are slidingly connected, belt pulley evenly is connected on the pulley support, the belt pulley of tail end is that wheel shaft is connected on the pulley support with the splined shaft, other belt pulley and pulley support rotate and connect, and belt connects all belt pulleys on this pulley support synchronously along the pulley support direction.
CN200810219575A 2008-12-01 2008-12-01 Automatic ceramic tile detector Expired - Fee Related CN101750039B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200810219575A CN101750039B (en) 2008-12-01 2008-12-01 Automatic ceramic tile detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200810219575A CN101750039B (en) 2008-12-01 2008-12-01 Automatic ceramic tile detector

Related Child Applications (2)

Application Number Title Priority Date Filing Date
CN2012100285079A Division CN102564377A (en) 2008-12-01 2008-12-01 Tile automatic detection machine
CN2012100285172A Division CN102538733A (en) 2008-12-01 2008-12-01 Machine for automatically detecting ceramic tile

Publications (2)

Publication Number Publication Date
CN101750039A true CN101750039A (en) 2010-06-23
CN101750039B CN101750039B (en) 2012-09-05

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CN200810219575A Expired - Fee Related CN101750039B (en) 2008-12-01 2008-12-01 Automatic ceramic tile detector

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102313520A (en) * 2011-07-31 2012-01-11 杭州三速科技有限公司 Diagonal detection apparatus
CN103940395A (en) * 2014-04-16 2014-07-23 哈尔滨市凯瑞达海绵制造有限公司 Device and method for measuring thicknesses of high-speed motion polyurethane foam strip sheets
CN105509661A (en) * 2015-12-23 2016-04-20 福建工程学院 Ceramic tile flatness on-line detection method
CN106370827A (en) * 2016-11-18 2017-02-01 安徽理工大学 Device for detecting integrity of hollow brick
CN107063059A (en) * 2016-12-16 2017-08-18 河北科技大学 A kind of tile planarity measurement apparatus
CN107084755A (en) * 2017-03-06 2017-08-22 陆同盛 A kind of ceramic wall and floor bricks quality online test method

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2676144Y (en) * 2003-11-20 2005-02-02 曹健 Tile size detecting equipment
CN2839996Y (en) * 2005-10-09 2006-11-22 微硕自动化股份有限公司 Optical moving platform detecting instrument
CN101131315A (en) * 2006-08-22 2008-02-27 刘守义 On-line visual measuring system for tile size and shape
CN201302448Y (en) * 2008-10-27 2009-09-02 佛山市三水盈捷精密机械有限公司 Ceramic tile automatic detector

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102313520A (en) * 2011-07-31 2012-01-11 杭州三速科技有限公司 Diagonal detection apparatus
CN103940395A (en) * 2014-04-16 2014-07-23 哈尔滨市凯瑞达海绵制造有限公司 Device and method for measuring thicknesses of high-speed motion polyurethane foam strip sheets
CN103940395B (en) * 2014-04-16 2016-08-10 哈尔滨市凯瑞达科技有限公司 High-speed motion polyurethane foam strip sheet material measurer for thickness and measuring method
CN105509661A (en) * 2015-12-23 2016-04-20 福建工程学院 Ceramic tile flatness on-line detection method
CN105509661B (en) * 2015-12-23 2017-11-10 福建工程学院 A kind of Ceramic Tiles flatness online test method
CN106370827A (en) * 2016-11-18 2017-02-01 安徽理工大学 Device for detecting integrity of hollow brick
CN106370827B (en) * 2016-11-18 2018-08-24 安徽理工大学 A kind of detection hollow brick integrity degree device
CN107063059A (en) * 2016-12-16 2017-08-18 河北科技大学 A kind of tile planarity measurement apparatus
CN107084755A (en) * 2017-03-06 2017-08-22 陆同盛 A kind of ceramic wall and floor bricks quality online test method

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