CN220099195U - Circulation type steel wire rope pickling machine - Google Patents
Circulation type steel wire rope pickling machine Download PDFInfo
- Publication number
- CN220099195U CN220099195U CN202321499117.XU CN202321499117U CN220099195U CN 220099195 U CN220099195 U CN 220099195U CN 202321499117 U CN202321499117 U CN 202321499117U CN 220099195 U CN220099195 U CN 220099195U
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- China
- Prior art keywords
- pickling
- wire rope
- steel wire
- tank
- tube
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- 238000005554 pickling Methods 0.000 title claims abstract description 166
- 229910000831 Steel Inorganic materials 0.000 title abstract description 52
- 239000010959 steel Substances 0.000 title abstract description 52
- 239000007921 spray Substances 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 48
- 239000007788 liquid Substances 0.000 claims description 13
- 230000000694 effects Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000005406 washing Methods 0.000 description 17
- 230000006872 improvement Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 235000021110 pickles Nutrition 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model relates to the technical field of steel wire rope production, in particular to a circulating steel wire rope pickling machine which comprises a pickling tank, wherein a reel is rotatably arranged in the pickling tank, a rotating shaft at one end of the reel is connected with an output shaft of a motor, the interior of the reel is of a hollow structure, an opening communicated with the interior is formed in the other end of the reel, a top plate is arranged at the upper end of the pickling tank, a pickling assembly is connected to one side of the pickling tank, and the upper end of the pickling assembly is positioned at the lower side of the top plate and sprays the outer side of a steel wire rope. According to the utility model, the steel wire rope can be wound in the groove through the set reel, the outer side of the steel wire rope is sprayed and pickled by the first pickling pipe, the inner side of the steel wire rope is sprayed and pickled by the second pickling pipe, the steel wire rope is rotated by the combination of the reel, the pickling effect on the steel wire rope is improved, and the used pickling solution is guided into the pickling solution tank through the guide plate, so that the pickling solution can be recycled, and waste is avoided.
Description
Technical Field
The utility model relates to the technical field of steel wire rope production, in particular to a circulating steel wire rope pickling machine.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical properties and geometric dimensions meeting the requirements together according to a certain rule, and consists of steel wires, a rope core and lubricating grease, and the production process of the steel wire rope mainly comprises the following steps: the steel wire drawing, die repairing technology process, heat treatment normalizing, quenching technology, pickling phosphating technology, and pickling machine for pickling the steel wire rope in the subsequent production process, wherein the pickling solution of the pickling technology is generally a mixture of various acids, mainly sulfuric acid, nitric acid, hydrofluoric acid and the like, and the mixed acids have strong corrosiveness, strong oxidizing property and high temperature of corrosive medium, so that the high requirement on the corrosion resistance of the anticorrosive material is provided.
For pickling machines, there are many prior art techniques, such as:
the utility model discloses steel wire rope pickling equipment, and aims to provide steel wire rope spray type pickling equipment capable of comprehensively pickling steel wire ropes. In order to solve the technical problems, the utility model provides the steel wire rope spray type pickling equipment which comprises a trolley, a first sliding rail, a U-shaped bracket, an electric wheel, a spray head, a liquid inlet pipe, a first spring, a pull rope, a lifting mechanism, a first guide wheel, a first steel wire rope and the like; the middle of the top of the cart is connected with a first sliding rail, the top of the first sliding rail is connected with a U-shaped support, the bottom of the U-shaped support is rotatably connected with a spray head, and a liquid inlet pipe is connected to the spray head. The utility model is provided with the lifting mechanism, and the supporting rod can continuously move up and down by rotating the first rotating rod in a clockwise and anticlockwise alternating manner, so that the proper spray washing distance of the spray head to the steel wire rope can be adjusted.
In order to comprehensively acid-wash the steel wire rope, the conventional acid-washing machine can adjust the height of the spray head through the lifting mechanism, so that the spray head can keep a proper spray-washing distance with the steel wire rope, but because the steel wire rope is usually wound on the supporting rod during acid-washing, most of acid-washing liquid can be contacted with the outer side of the steel wire rope in a spray-washing mode, and the steel wire rope attached to the supporting rod is rarely contacted with the acid-washing liquid, so that the comprehensive acid-washing effect on the steel wire rope is poor.
In view of this, the present utility model provides a circulating type wire rope pickling machine.
Disclosure of Invention
The utility model aims to solve the defects and provide a circulating type steel wire rope pickling machine capable of pickling steel wire ropes by spraying inside and outside.
Through the spool that sets up, can twine wire rope in the recess, utilize first pickling pipe to spray pickling to wire rope's outside, the second pickling pipe sprays pickling to wire rope's inside, and the combination spool is rotatory with wire rope, has improved the effect to wire rope pickling, makes wire rope can carry out comprehensive washing, and secondly through the pickling liquid water conservancy diversion entering pickling liquid incasement portion after the guide plate will use, makes pickling liquid can cyclic utilization, avoids causing the waste.
The utility model provides a circulating type steel wire rope pickling machine which comprises a pickling tank, wherein a reel is rotatably arranged in the pickling tank, a rotating shaft at one end of the reel is connected with an output shaft of a motor, the interior of the reel is of a hollow structure, an opening communicated with the interior is formed in the other end of the reel, a top plate is arranged at the upper end of the pickling tank, a pickling assembly is connected to one side of the pickling tank, the upper end of the pickling assembly is positioned at the lower side of the top plate and sprays the outer side of a steel wire rope, and the lower end of the pickling assembly is positioned in the reel and sprays the inner side of the steel wire rope.
As a further improvement of the technical scheme, the pickling assembly comprises a pickling tank positioned at one side of the pickling tank, a water inlet of the pickling tank is communicated with a water outlet formed in one side of the pickling tank, a water outlet of the pickling tank is connected with a water inlet of a water pump through a pipeline, a water outlet of the water pump is connected with a water inlet of a shunt pipe, one water outlet of the shunt pipe is connected with a water inlet of a first pickling pipe positioned at the lower side of the top plate, and a plurality of spray heads are arranged on the first pickling pipe.
As a further improvement of the technical scheme, the other water outlet of the shunt tube is connected with the water inlet of a second pickling tube, a plurality of spray heads are arranged on the second pickling tube, and the second pickling tube is positioned in the reel.
As a further improvement of the technical scheme, a plurality of meshes are formed in the surface of the scroll, and a plurality of grooves are formed in the outer side of the scroll.
As a further improvement of the technical scheme, a guide plate is arranged in the pickling tank, the guide plate is obliquely arranged, and one end of the guide plate is connected with a water inlet of the pickling tank.
As a further improvement of the technical scheme, a filter screen is arranged at a water outlet arranged on one side of the pickling tank.
Compared with the prior art, the utility model has the beneficial effects that:
in this circulation type wire rope pickling machine, through the spool that sets up, can twine wire rope in the recess, utilize first pickling pipe to spray the pickling to wire rope's outside, the second pickling pipe sprays the pickling to wire rope's inside, it is rotatory to combine the spool to take wire rope, the effect to wire rope pickling has been improved, make wire rope can carry out comprehensive washing, second is through the pickling liquid water conservancy diversion entering pickling liquid incasement portion after the guide plate will use, make pickling liquid can recycle, avoid causing the waste.
Drawings
The utility model is described in more detail below, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is a schematic diagram of the whole structure of the present utility model;
FIG. 2 is a schematic diagram of the whole structure of the present utility model;
FIG. 3 is a cross-sectional view of the overall structure of the present utility model;
FIG. 4 is a schematic diagram showing the disassembly of the reel and the pickling tank of the utility model.
The meaning of each reference sign in the figure is:
1. a pickling tank; 11. a deflector; 12. a filter screen; 2. a top plate; 3. a pickling assembly; 31. a pickling solution tank; 32. a water pump; 33. a shunt; 34. a first pickling tube; 35. a second pickling tube; 4. a reel; 41. a groove.
Detailed Description
In order to comprehensively acid-wash the steel wire rope, the conventional acid-washing machine can adjust the height of the spray head through the lifting mechanism, so that the spray head can keep a proper spray-washing distance with the steel wire rope, but because the steel wire rope is usually wound on the supporting rod during acid-washing, most of acid-washing liquid can be contacted with the outer side of the steel wire rope in a spray-washing mode, and the steel wire rope attached to the supporting rod is rarely contacted with the acid-washing liquid, so that the comprehensive acid-washing effect on the steel wire rope is poor.
As shown in fig. 1-4, the device includes pickling tank 1, the inside rotation of pickling tank 1 is provided with spool 4, the pivot of spool 4 one end and the output shaft of motor, the inside of spool 4 is hollow structure, the opening with inside intercommunication has been seted up to the other end of spool 4, pickling tank 1's upper end is provided with roof 2, pickling tank 1's one side is connected with pickling assembly 3, pickling assembly 3's upper end is located roof 2's downside and sprays wire rope's outside, pickling assembly 3's lower extreme is located spool 4's inside and sprays wire rope inboard.
Firstly, the specific structure of the pickling assembly 3 is disclosed, the pickling assembly 3 comprises a pickling solution tank 31 positioned at one side of a pickling tank 1, a water inlet of the pickling solution tank 31 is communicated with a water outlet formed at one side of the pickling tank 1, a water outlet of the pickling solution tank 31 is connected with a water inlet of a water pump 32 through a pipeline, a water outlet of the water pump 32 is connected with a water inlet of a shunt tube 33, one water outlet of the shunt tube 33 is connected with a water inlet of a first pickling tube 34 positioned at the lower side of a top plate 2, a plurality of spray heads are arranged on the first pickling tube 34, a steel wire rope is wound on a winding shaft 4, after the water pump 32 is started, the pickling solution enters the shunt tube 33 from the inside of the pickling tank 31 through the pipeline, the shunt tube 33 conveys the pickling solution into the first pickling tube 34, and the pickling solution is sprayed to the outer side of the steel wire rope in the pickling tank 1 through the spray heads of the first pickling tube 34.
In addition, in order to make the inside of wire rope also can contact with pickling solution, a plurality of meshes have been seted up on the surface of spool 4, and a plurality of recesses 41 have been seted up in the outside of spool 4, and recess 41 is used for placing wire rope, avoids wire rope to slide on spool 4, accessible mesh entering spool 4 inside and wire rope inside contact after pickling solution sprays on spool 4.
In order to perfect the operation, the contact effect between the pickling solution and the inside of the steel wire rope is further improved, the other water outlet of the shunt tube 33 is connected with the water inlet of the second pickling tube 35, a plurality of spray heads are arranged on the second pickling tube 35, the second pickling tube 35 is positioned in the reel 4, one end of the second pickling tube 35 is rotationally connected with the inside of the reel 4, so that the stability of the second pickling tube 35 is improved, the use of the second pickling tube 35 is not affected when the reel 4 rotates, after the water pump 32 pumps the pickling solution into the shunt tube 33, the pickling solution is conveyed to the inside of the second pickling tube 35 through the other outlet of the shunt tube 33, and the pickling solution penetrates through meshes to spray and pickle the inside of the steel wire rope through the spray heads, so that the inside and the outside of the steel wire rope can be fully contacted with the pickling solution.
After the pickling solution is used, the pickling solution can be recycled in order to avoid waste, a guide plate 11 is arranged in the pickling tank 1, the guide plate 11 is obliquely arranged, one end of the guide plate 11 is connected with a water inlet of the pickling solution tank 31, the guide plate 11 guides the used pickling solution into the pickling solution tank 31, a filter screen 12 is arranged at a water outlet formed in one side of the pickling tank 1, the pickling solution is filtered by the filter screen 12, and the pickling solution after filtering can be recycled after entering the pickling solution tank 31, so that the resource utilization rate is improved.
To sum up, the working principle of the scheme is as follows: after the steel wire rope is wound on the groove 41 of the reel 4, the water pump 32 is started, so that the pickling solution enters the shunt tube 33 from the inside of the pickling solution tank 31 through a pipeline, the shunt tube 33 conveys the pickling solution into the first pickling tube 34, the pickling solution is sprayed to the outer side of the steel wire rope in the pickling tank 1 through a spray head of the first pickling tube 34, meanwhile, the other outlet of the shunt tube 33 conveys the pickling solution into the second pickling tube 35, the pickling solution penetrates through a mesh to spray and pickle the inner side of the steel wire rope through the spray head, the inner side and the outer side of the steel wire rope can be fully contacted with the pickling solution, and during pickling, the motor can rotate along with the reel 4, so that the outer side of the steel wire rope can be fully contacted with the pickling solution, the sprayed pickling solution is guided into the pickling solution tank 31 through the guide plate 11, and after the pickling solution after being filtered enters the inside the pickling solution tank 31, the pickling solution can be recycled.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present utility model, and are not intended to limit the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a circulating wire rope pickling machine, includes pickling bath (1), its characterized in that: the inside rotation of pickling pond (1) is provided with spool (4), the pivot of spool (4) one end and the output shaft of motor, the inside of spool (4) is hollow structure, the opening with inside intercommunication has been seted up to the other end of spool (4), the upper end of pickling pond (1) is provided with roof (2), one side of pickling pond (1) is connected with pickling subassembly (3), the upper end of pickling subassembly (3) is located the downside of roof (2) and sprays the outside of wire rope, the lower extreme of pickling subassembly (3) is located the inside of spool (4) and sprays the wire rope inboard.
2. The endless wire rope pickling machine of claim 1, wherein: the pickling assembly (3) comprises a pickling tank (31) positioned at one side of the pickling tank (1), a water inlet of the pickling tank (31) is communicated with a water outlet formed in one side of the pickling tank (1), a water outlet of the pickling tank (31) is connected with a water inlet of a water pump (32) through a pipeline, a water outlet of the water pump (32) is connected with a water inlet of a shunt tube (33), one water outlet of the shunt tube (33) is connected with a water inlet of a first pickling tube (34) positioned at the lower side of the top plate (2), and a plurality of spray heads are arranged on the first pickling tube (34).
3. The endless wire rope pickling machine of claim 2, wherein: the other water outlet of the shunt tube (33) is connected with the water inlet of a second pickling tube (35), a plurality of spray heads are arranged on the second pickling tube (35), and the second pickling tube (35) is positioned in the reel (4).
4. The endless wire rope pickling machine of claim 1, wherein: the surface of the scroll (4) is provided with a plurality of meshes, and the outer side of the scroll (4) is provided with a plurality of grooves (41).
5. The endless wire rope pickling machine as claimed in claim 4, wherein: the inside of pickling pond (1) is provided with guide plate (11), guide plate (11) are the slope setting and the one end of guide plate (11) is connected with the water inlet of pickling liquid case (31).
6. The endless wire rope pickling machine as claimed in claim 5, wherein: a filter screen (12) is arranged at a water outlet arranged at one side of the pickling tank (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321499117.XU CN220099195U (en) | 2023-06-13 | 2023-06-13 | Circulation type steel wire rope pickling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321499117.XU CN220099195U (en) | 2023-06-13 | 2023-06-13 | Circulation type steel wire rope pickling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220099195U true CN220099195U (en) | 2023-11-28 |
Family
ID=88847979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321499117.XU Active CN220099195U (en) | 2023-06-13 | 2023-06-13 | Circulation type steel wire rope pickling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220099195U (en) |
-
2023
- 2023-06-13 CN CN202321499117.XU patent/CN220099195U/en active Active
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| GR01 | Patent grant |